Mechanical and Microstructural Characterization of TIG Welded Dissimilar Joints between 304L Austenitic Stainless Steel and Incoloy 800HT Nickel Alloy - Publication - Bridge of Knowledge

Search

Mechanical and Microstructural Characterization of TIG Welded Dissimilar Joints between 304L Austenitic Stainless Steel and Incoloy 800HT Nickel Alloy

Abstract

In this article, the mechanical properties and microstructure of 304L austenitic stainless steel/Incoloy 800HT nickel alloy dissimilar welded joints are investigated. The joints were made of 21.3 mm × 7.47 mm tubes using the TIG process with the use of S Ni 6082 nickel filler metal. No welding imperfections were found and high strength properties of joints were obtained, meeting the assumed acceptance criteria of the product’s standards. The tensile strength of the welded joints was higher than for the joined materials (Incoloy 800HT). Macro- and microscopic metallographic tests revealed the correct morphology of the joints and the appropriate structures in their critical zones. However, differences were found in the morphologies of the zones between the weld and the base materials. In fusion boundary from the side of the Incoloy 800HT alloy, no clear outline of the fusion line was observed (type A fusion boundary), while increased grain size and an epitaxial structure were observed. In turn, in the zone: weld–304L steel, a distinct fusion line was observed with areas with an increased amount of high-temperature δ ferrite (type B fusion boundary). No precipitates were found that could reduce the resistance of the joints to intergranular corrosion. A hardness decrease (approximately 30 HV0.1) in the transition zone: austenitic steel–weld and an increase of hardness (approximately 10 HV0.1) on the opposite side of the welded joint were observed.

Citations

  • 5 8

    CrossRef

  • 0

    Web of Science

  • 6 4

    Scopus

Cite as

Full text

download paper
downloaded 117 times
Publication version
Accepted or Published Version
License
Creative Commons: CC-BY open in new tab

Keywords

Details

Category:
Articles
Type:
artykuły w czasopismach
Published in:
Metals no. 10,
ISSN: 2075-4701
Language:
English
Publication year:
2020
Bibliographic description:
Rogalski G., Świerczyńska A., Landowski M., Fydrych D.: Mechanical and Microstructural Characterization of TIG Welded Dissimilar Joints between 304L Austenitic Stainless Steel and Incoloy 800HT Nickel Alloy// Metals -Vol. 10,iss. 5 (2020), s.559-
DOI:
Digital Object Identifier (open in new tab) 10.3390/met10050559
Bibliography: test
  1. Mytsyk, B.; Ivanytsky, Y.; Hembara, O.; Kost, Y.; Shtayura, S.; Sakharuk, O. Effects of hydrogen influence on strained steel 1020. Int. J. Hydrog. Energy 2020, 45, 10199-10208. [CrossRef] open in new tab
  2. Świerczyńska, A.; Fydrych, D.; Landowski, M.; Rogalski, G.; Łabanowski, J. Hydrogen embrittlement of X2CRNiMoCuN25-6-2-super duplex stainless steel welded joints under cathodic protection. Constr. Build. Mater. 2020, 238, 117697. [CrossRef] open in new tab
  3. Wasim, M.; Djukic, M.B. Hydrogen embrittlement of low carbon structural steel at macro-, micro-and nano-levels. Int. J. Hydrog. Energy 2020, 45, 2145-2156. [CrossRef] open in new tab
  4. Slobodyan, M.S.; Pavlov, S.K.; Remnev, G.E. Corrosion and high-temperature steam oxidation of E110 alloy and its laser welds after ion irradiation. Corros. Sci. 2019, 152, 60-74. [CrossRef] open in new tab
  5. Chmielewski, T.; Hudycz, M.; Krajewski, A.; Sałaciński, T.; Skowrońska, B.;Świercz, R. Structure investigation of titanium metallization coating deposited onto AlN ceramics substrate by means of friction surfacing process. Coatings 2019, 9, 845. [CrossRef] open in new tab
  6. Lisiecki, A.;Ślizak, D. Hybrid laser deposition of Fe-based metallic powder under cryogenic conditions. Metals 2020, 10, 190. [CrossRef] open in new tab
  7. Kik, T.; Moravec, J.; Nováková, I. Numerical simulations of X22CrMoV12-1 steel multilayer welding. Arch. Metall. Mater. 2019, 64, 1441-1448. [CrossRef] open in new tab
  8. Tomków, J.; Czupryński, A.; Fydrych, D. The abrasive wear resistance of coatings manufactured on high-strength low-alloy (HSLA) offshore steel in wet welding conditions. Coatings 2020, 10, 219. [CrossRef] open in new tab
  9. Ali, M.; Ul-Hamid, A.; Alhems, L.M.; Saeed, A. Review of common failures in heat exchangers-Part I: Mechanical and elevated temperature failures. Eng. Fail. Anal. 2020, 109, 104396. [CrossRef] open in new tab
  10. Ramkumar, K.D.; Mithilesh, P.; Varun, D.; Reddy, A.R.G.; Arivazhagan, N.; Narayanan, S.; Kumar, K.G. Characterization of microstructure and mechanical properties of Inconel 625 and AISI 304 dissimilar weldments. ISIJ Int. 2020, 54, 900-908. [CrossRef] open in new tab
  11. Mani, C.; Karthikeyan, R.; Kannan, S. Electrochemical impedance analysis on cryogenically treated dissimilar metal welding of 316L stainless steel and monel 400 alloy using GTAW. Metals 2019, 9, 1088. [CrossRef] open in new tab
  12. Golański, G.; Zieliński, A.; Sroka, M.; Słania, J. The effect of service on microstructure and mechanical properties of HR3C heat-resistant austenitic stainless steel. Materials 2020, 13, 1297. [CrossRef] [PubMed] open in new tab
  13. Adamiec, J.; Konieczna, N. The welded joints structure of the Inconel 617 alloy designed for high temperature operation in supercritical parameters boilers. Arch. Metall. Mater. 2020, 65, 243-255. [CrossRef] open in new tab
  14. Wang, J.F.; Sun, Q.J.; Wang, H.; Liu, J.P.; Feng, J.C. Effect of location on microstructure and mechanical properties of additive layer manufactured Inconel 625 using gas tungsten arc welding. Mater. Sci. Eng. A 2016, 676, 395-405. [CrossRef] open in new tab
  15. Grudzień, M.; Tuz, L.; Pańcikiewicz, K.; Zielińska-Lipiec, A. Microstructure and properties of a repair weld in a nickel based superalloy gas turbine component. Adv. Mater. Sci. 2017, 17, 55-63. [CrossRef] open in new tab
  16. Li, G.; Huang, J.; Wu, Y. An investigation on microstructure and properties of dissimilar welded Inconel 625 and SUS 304 using high-power CO 2 laser. Int. J. Adv. Manuf. Technol. 2015, 76, 1203-1214. [CrossRef] open in new tab
  17. Ming, H.; Wang, J.; Han, E.H. Comparative study of microstructure and properties of low-alloy-steel/nickel -based-alloy interfaces in dissimilar metal weld joints prepared by different GTAW methods. Mater. Charact. 2018, 139, 186-196. [CrossRef] open in new tab
  18. Tumer, M.; Karahan, T.; Mert, T. Evaluation of microstructural and mechanical properties of dissimilar Inconel 625 nickel alloy-UNS S32205 duplex stainless steel weldment using MIG welding. Weld. World 2020, 64, 21-35. [CrossRef] open in new tab
  19. Payão Filho, J.D.C.; Passos, E.K.D.; Gonzaga, R.S.; Ferreira, R.F.; Santos, D.D.; Juliano, D.R. Ultrasonic inspection of a 9% Ni steel joint welded with Ni-based superalloy 625: Simulation and experimentation. Metals 2018, 8, 787. [CrossRef] open in new tab
  20. Wang, Y.; Shao, C.; Cui, H.; Fan, M.; Ma, N.; Lu, F. Failure competition behavior of 9Cr/617 dissimilar welded joint during LCF test at elevated temperature. Mater. Sci. Eng. A 2020, 773, 138810. [CrossRef] open in new tab
  21. Ahmad, H.W.; Chaudry, U.M.; Tariq, M.R.; Bae, D.H. Assessment of fatigue and electrochemical corrosion characteristics of dissimilar materials weld between alloy 617 and 12 Cr steel. J. Manuf. Process. 2020, 53, 275-282. [CrossRef] open in new tab
  22. Hejripour, F.; Aidun, D.K. Consumable selection for arc welding between stainless steel 410 and Inconel 718. J. Mater. Proc. Technol. 2017, 245, 287-299. [CrossRef] open in new tab
  23. Dong, L.; Zhang, X.; Han, Y.; Peng, Q.; Deng, P.; Wang, S. Effect of surface treatments on microstructure and stress corrosion cracking behavior of 308L weld metal in a primary pressurized water reactor environment. Corros. Sci. 2020, 166, 108465. [CrossRef] open in new tab
  24. DuPont, J.N.; Lippold, J.C.; Kiser, S.D. Welding Metallurgy and Weldability of Nickel Base Alloys; open in new tab
  25. Kumar, S.A.; Sathiya, P. Effects of heat input on the mechanical and metallurgical characteristics of TIG welded Incoloy 800HT joints. Arch. Metall. Mater. 2017, 62, 1673-1679. [CrossRef] open in new tab
  26. Sreevidya, N.; Abhijith, S.; Albert, S.K.; Vinod, V.; Banerjee, I. Failure analysis of service exposed austenitic stainless steel pipelines. Eng. Fail. Anal. 2020, 108, 104337. [CrossRef] open in new tab
  27. Mortezaie, A.; Shamanian, M. An assessment of microstructure, mechanical properties and corrosion resistance of dissimilar welds between Inconel 718 and 310S austenitic stainless steel. Int. J. Pres. Ves. Pip. 2014, 116, 37-46. [CrossRef] open in new tab
  28. Dokme, F.; Kulekci, M.K.; Esme, U. Microstructural and mechanical characterization of dissimilar metal welding of Inconel 625 and AISI 316L. Metals 2018, 8, 797. [CrossRef] open in new tab
  29. Shakil, M.; Ahmad, M.; Tariq, N.H.; Hasan, B.A.; Akhter, J.I.; Ahmed, E.; Mehmood, M.A.; Choudhry, M.A.; Iqbal, M. Microstructure and hardness studies of electron beam welded Inconel 625 and stainless steel 304L. Vacuum 2014, 110, 121-126. [CrossRef] open in new tab
  30. Silva, G.M.D.; Ferreira, E.A.; Castro, J.A.D. Resistência à corrosão de juntas dissimilares dos aços AISI 316L e da liga Inconel 718. Soldagem Insp. 2019, 24, 1-11. [CrossRef] open in new tab
  31. Demarque, R.; Silva, R.D.S.; Santos, E.P.D.; Castro, J.A.D. Avaliação de parâmetros de soldagem nas características de juntas dissimilares Inconel 718-Inox 316L soldadas pelo processo TIG autógeno. Soldagem Insp. 2018, 23, 380-392. [CrossRef] open in new tab
  32. Kosturek, R.; Wachowski, M.;Śnieżek, L.; Gloc, M. The influence of the post-weld heat treatment on the microstructure of Inconel 625/carbon steel bimetal joint obtained by explosive welding. Metals 2019, 9, 246. [CrossRef] open in new tab
  33. Fang, Y.J.; Jiang, X.S.; Mo, D.F.; Song, T.F.; Luo, Z.P. Microstructure and mechanical properties of the vacuum diffusion bonding joints of 4J29 Kovar alloy and 316L stainless steel using pure cobalt interlayer. Vacuum 2019, 168, 108847. [CrossRef] open in new tab
  34. Mitelea, I.; Utu, I.D.; Urlan, S.D.; Crăciunescu, C.M. The effect of the solution treatment onto the microstructure and mechanical properties of MAG pulsed welded joints from X2CrNiMoN22-5-3 duplex stainless steels. Materialwiss. Werkstoff. 2017, 48, 1040-1048. [CrossRef] open in new tab
  35. Rogalski, G.;Świerczyńska, A.; Fydrych, D.; Landowski, M. The influence of solution annealing temperature on the properties of Lean Duplex 2101 welded joints in tubes. Weld. Technol. Rev. 2019, 91, 49-59. [CrossRef] open in new tab
  36. Ramkumar, K.D.; Patel, S.D.; Praveen, S.S.; Choudhury, D.J.; Prabaharan, P.; Arivazhagan, N.; Xavior, M.A. Influence of filler metals and welding techniques on the structure-property relationships of Inconel 718 and AISI 316L dissimilar weldments. Mater. Des. 2014, 62, 175-188. [CrossRef] open in new tab
  37. Wang, W.; Lu, Y.; Ding, X.; Shoji, T. Microstructures and microhardness at fusion boundary of 316 stainless steel/Inconel 182 dissimilar welding. Mater. Charact. 2015, 107, 255-261. [CrossRef] open in new tab
  38. Wang, W.; Han, Y.; Liu, T.; Lu, Y.; Shoji, T. Effect of surface potential on corrosion behavior of the fusion boundary in the dissimilar welds between 316L stainless steels and Inconel 182 alloy. J. Mater. Sci. 2020, 55, 774-785. [CrossRef] open in new tab
  39. Ramkumar, T.; Selvakumar, M.; Narayanasamy, P.; Begam, A.A.; Mathavan, P.; Raj, A.A. Studies on the structural property, mechanical relationships and corrosion behaviour of Inconel 718 and SS 316L dissimilar joints by TIG welding without using activated flux. J. Manuf. Process. 2017, 30, 290-298. [CrossRef] open in new tab
  40. Kumar, K.G.; Ramkumar, K.D.; Arivazhagan, N. Characterization of metallurgical and mechanical properties on the multi-pass welding of Inconel 625 and AISI 316L. J. Mech. Sci. Techol. 2015, 29, 1039-1047. [CrossRef] open in new tab
  41. Sayiram, G.; Arivazhagan, N. Microstructural characterization of dissimilar welds between Incoloy 800H and 321 austenitic stainless steel. Mater. Charact. 2015, 102, 180-188. [CrossRef] open in new tab
  42. Zhou, S.; Chai, D.; Yu, J.; Ma, G.; Wu, D. Microstructure characteristic and mechanical property of pulsed laser lap-welded nickel-based superalloy and stainless steel. J. Manuf. Process. 2017, 25, 220-226. [CrossRef] open in new tab
  43. Ramkumar, K.D.; Prabu, S.S.; Arivazhagan, N. Investigation on the fusion zone microstructures and mechanical integrity of AISI 904L and Inconel 625 weld joints. Mater. Res. Express 2015, 6, 086540. [CrossRef] open in new tab
  44. Hosseini, H.S.; Shamanian, M.; Kermanpur, A. Microstructural and weldability analysis of Inconel617/AISI 310 stainless steel dissimilar welds. Int. J. Pres. Ves. Pip. 2016, 144, 18-24. [CrossRef] open in new tab
  45. Kourdani, A.; Derakhshandeh-Haghighi, R. Evaluating the properties of dissimilar metal welding between Inconel 625 and 316L stainless steel by applying different welding methods and consumables. Metal. Mater. Trans. 2018, 49, 1231-1243. [CrossRef] open in new tab
  46. Safari, M.; Mostaan, H.; Derakhshan, E. Microstructual and mechanical studies of the dissimilar tabular joints of Incoloy alloy 825 and AISI 316 stainless steel. J. Mar. Eng. Technol. 2018, 18, 1-10. [CrossRef] open in new tab
  47. Górka, J.; Przybyła, M.; Szmul, M.; Chudzio, A.; Ładak, D. Orbital TIG welding of titanium tubes with perforated bottom made of titanium-clad steel. Adv. Mater. Sci. 2019, 19, 55-64. [CrossRef] open in new tab
  48. Bouzid, A.H.; Pourreza, M. Analysis of residual stresses in the transition zone of tube-to-tubesheet joints. J. Pressure Vessel Technol. 2019, 141. [CrossRef] open in new tab
  49. © 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/). open in new tab
Verified by:
Gdańsk University of Technology

seen 153 times

Recommended for you

Meta Tags