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Novel Cold Crucible Ultrasonic Atomization Powder Production Method for 3D Printing

Abstract

: A new powder production method has been developed to speed up the search for novel alloys for additive manufacturing. The technique involves an ultrasonically agitated cold crucible installed at the top of a 20 kHz ultrasonic sonotrode. The material is melted with an electric arc and undergoes pulverization with standing wave vibrations. Several different alloys in various forms, including noble and metallic glass alloys, were chosen to test the process. The atomized particles showed exceptional sphericity, while powder output suitable for additive manufacturing reached up to 60%. The AMZ4 metallic glass powder remained amorphous below the 50 μm fraction, while tungsten addition led to crystallization in each fraction. Minor contamination and high Mn and Zn evaporation, especially in the finest particles, was observed in atomized powders. The innovative ultrasonic atomization method appears as a promising tool for material scientists to develop powders with tailored chemical composition, size and structure.

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Authors (13)

  • Photo of mgr inż. Łukasz Żrodowski

    Łukasz Żrodowski mgr inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of dr inż. Rafał Wróblewski

    Rafał Wróblewski dr inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of mgr inż. Tomasz Choma

    Tomasz Choma mgr inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of mgr inż. Bartosz Morończyk

    Bartosz Morończyk mgr inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of inż. Mateusz Ostrysz

    Mateusz Ostrysz inż.

    • AMAZEMET Sp. z o.o. [Ltd], Al. Jana Pawła II 27, 00-867 Warsaw, Poland
  • Photo of prof. dr hab. inż. Marcin Leonowicz

    Marcin Leonowicz prof. dr hab. inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of inż. Wojciech Łacisz

    Wojciech Łacisz inż.

    • AMAZEMET Sp. z o.o. [Ltd], Al. Jana Pawła II 27, 00-867 Warsaw, Poland
  • Photo of dr inż. Piotr Błyskun

    Piotr Błyskun dr inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of dr inż. Jan S. Wróbel

    Jan S. Wróbel dr inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of dr inż. Grzegorz Cieślak

    Grzegorz Cieślak dr inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland
  • Photo of dr inż. Bartłomiej Wysocki

    Bartłomiej Wysocki dr inż.

    • Center of Digital Science and Technology, Cardinal Stefan Wyszynski University in Warsaw, Woycickiego 1/3, 01-938 Warsaw, Poland
  • Photo of inż. Karolina Pomian

    Karolina Pomian inż.

    • Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska141 St., 02-507 Warsaw, Poland

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Category:
Articles
Type:
artykuły w czasopismach
Published in:
Materials no. 14,
ISSN: 1996-1944
Language:
English
Publication year:
2021
Bibliographic description:
Żrodowski Ł., Wróblewski R., Choma T., Morończyk B., Ostrysz M., Leonowicz M., Łacisz W., Błyskun P., Wróbel J. S., Cieślak G., Wysocki B., Żrodowski C., Pomian K.: Novel Cold Crucible Ultrasonic Atomization Powder Production Method for 3D Printing// Materials -,iss. 14 (2021), s.2541-
DOI:
Digital Object Identifier (open in new tab) 10.3390/ma14102541
Sources of funding:
  • POB Technologie Materiałowe PW
Verified by:
Gdańsk University of Technology

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