Effect of Pin Shape on Thermal History of Aluminum-Steel Friction Stir Welded Joint: Computational Fluid Dynamic Modeling and Validation
Abstract
This article studied the effects of pin angle on heat generation and temperature distribution during friction stir welding (FSW) of AA1100 aluminum alloy and St-14 low carbon steel. A validated computational fluid dynamics (CFD) model was implemented to simulate the FSW process. Scanning electron microscopy (SEM) was employed in order to investigate internal materials’ flow. Simulation results revealed that the mechanical work on the joint line increased with the pin angle and larger stir zone forms. The simulation results show that in the angled pin tool, more than 26% of the total heat is produced by the pin. Meanwhile, in other cases, the total heat produced by the pin was near 15% of the total generated heat. The thermo-mechanical cycle in the steel zone increased, and consequently, mechanical interlock between base metals increased. The simulation output demonstrated that the frictional heat generation with a tool without a pin angle is higher than an angled pin. The calculation result also shows that the maximum heat was generated on the steel side.
Citations
-
4 0
CrossRef
-
0
Web of Science
-
4 3
Scopus
Authors (7)
Cite as
Full text
- Publication version
- Accepted or Published Version
- DOI:
- Digital Object Identifier (open in new tab) 10.3390/ma14247883
- License
- open in new tab
Keywords
Details
- Category:
- Articles
- Type:
- artykuły w czasopismach
- Published in:
-
Materials
no. 14,
ISSN: 1996-1944 - Language:
- English
- Publication year:
- 2021
- Bibliographic description:
- Bokov D. O., Jawad M. A., Suksatan W., Abdullah M. E., Świerczyńska A., Fydrych D., Derazkola H. A.: Effect of Pin Shape on Thermal History of Aluminum-Steel Friction Stir Welded Joint: Computational Fluid Dynamic Modeling and Validation// Materials -Vol. 14,iss. 24 (2021), s.7883-
- DOI:
- Digital Object Identifier (open in new tab) 10.3390/ma14247883
- Verified by:
- Gdańsk University of Technology
seen 99 times
Recommended for you
Pin Angle Thermal Effects on Friction Stir Welding of AA5058 Aluminum Alloy: CFD Simulation and Experimental Validation
- S. Chupradit,
- D. O. Bokov,
- W. Suksatan
- + 4 authors
Effects of FSW Tool Plunge Depth on Properties of an Al-Mg-Si Alloy T-Joint: Thermomechanical Modeling and Experimental Evaluation
- S. Memon,
- D. Fydrych,
- A. C. Fernandez
- + 2 authors
Temperature Evolution, Material Flow, and Resulting Mechanical Properties as a Function of Tool Geometry during Friction Stir Welding of AA6082
- A. Laska,
- B. Sadeghi,
- B. Sadeghian
- + 3 authors
Thermo-Mechanical Simulation of Underwater Friction Stir Welding of Low Carbon Steel
- S. Memon,
- J. Tomków,
- H. A. Derazkola