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Search results for: manufacturing method
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A SPC strategy for decision making in manufacturing processes
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Adaptive systems for process control in flexible manufacturing.
PublicationW artykule przedstawiono koncepcyjne studia dla modelu sterowania dynamicznego elastycznym gniazdem obróbkowym. Analizowane gniazdo obróbkowe, zorientowane było na produkcję jednostkową i małoseryjną oraz składało się z trzech maszyn: tokarki CNC, frezarki CNC i maszyny pomiarowej.
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Novel Cold Crucible Ultrasonic Atomization Powder Production Method for 3D Printing
Publication: A new powder production method has been developed to speed up the search for novel alloys for additive manufacturing. The technique involves an ultrasonically agitated cold crucible installed at the top of a 20 kHz ultrasonic sonotrode. The material is melted with an electric arc and undergoes pulverization with standing wave vibrations. Several different alloys in various forms, including noble and metallic glass alloys, were...
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Additive Manufacturing as a Solution to Challenges Associated with Heat Pipe Production
PublicationThe aim of this review is to present the recent developments in heat pipe production, which respond to the current technical problems related to the wide implementation of this technology. A novel approach in HP manufacturing is to utilise hi-tech additive manufacturing techniques where the most complicated geometries are fabricated layer-by-layer directly from a digital file. This technology might be a solution to various challenges...
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Changes in Manufacturing Industries- an Empirical Verifiction of the Kaldor-Verdoorn Laws
PublicationThis paper focus on showing the importance of manufacturing industry for the growth of selected european countries from a kaldorian perspective. the author discusses and testes two (the first and the second) kaldor-verdoorn laws, which state that manufacturing is the engine of growth (the first law) and that exist positive relation between labour productivity and output in manufacturing industries because of increasing returns...
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Digital Transformation and Its Influence on Sustainable Manufacturing and Business Practices
PublicationThe paper focuses on the relationship between businesses and digital transformation, and how digital transformation has changed manufacturing in several ways. Aspects like Cloud Computing, vertical and horizontal integration, data communication, and the internet have contributed to sustainable manufacturing by decentralizing supply chains. In addition, digital transformation inventions such as predictive analysis and big data analytics...
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The influence of variants of finishing machining on scheduling of shaft components manufacturing
PublicationIn the paper variants of technological processes were presented to the study for piston rods and rams of hydraulic cylinders taking issues into consideration scheduling of course of the production in flexible manufacturing cell. At the carried study an attempt of the estimation of the influence of technological variants on the effectiveness to manufacture the flexible manufacturing system on the basis of preliminary schedules of...
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Manufacturing of resistant joints by rolling for light tubular structures
PublicationKoncepcja łączenia aluminiowych elementów rurowych z zastosowaniem nagniatania plastycznego jest alternatywą do istniejących metod łączenia przez spawanie i skręcanie. W artykule prezentowane są oryginalne wyniki badań wpływu parametrów nagniatania wewnętrznego i zewnętrznego oraz różnych postaci powierzchni łączonych na wytrzymałość złącza (aluminium-aluminium) pod wpływem rozciągających sił osiowych.Badania przeprowadzono na...
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Development and importance of burnishing technology in computer integrated manufacturing
PublicationPrzedstawiono podstawy odkształcania nierówności powierzchni w wyniku różnych odmian procesu nagniatania. Opisano oryginalne technologie nagniatania i narzędzia dla następujących sposobów nagniatania: krążkowanie z dociskiem sztywnym i elastycznym, toczenie z jednoczesnym nagniataniem powierzchni zewnętrznych walcowych, nagniatanie elektromechaniczne, ślizgowe narzędziem diamentowym i oscylacyjne. Podano zalecane parametry obróbki...
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Manufacturing and and properties of hybrid SiCp-Cf/Al composite.
PublicationPrzedstawiono nowy kompozyt hybrydowy o zbrojeniu preformą z ciągłego włókna węglowego 3D nasycaną ciekłym stopem Al.-Si7Mg wzmocnionym ziarnami SiCp (15%vol.) za pomocą infiltracji pod ciśnieniem. Peforma szklana odgrywała rolę filtra dla ciekłego kompozytu aluminiowego.
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Planning and simulation studies of cellular-type manufacturing processes
PublicationZaproponowano metodę i algorytmy projektowania struktur organizacyjnych systemów wytwarzania typu gniazdowego, z wykorzystaniem zdefiniowanych modeli zapisu wiedzy technologicznej i zasad grupowej obróbki przedmiotów. Wyznaczono wskaźniki efektywności procesu grupowego przebiegającego w systemach gniazdowych z rozmieszczeniem komórkowym oraz funkcjonalnym stanowisk wg przyjętych formuł analitycznych. Zawarto wyniki zrealizowanych...
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Production planning and control methods in the intelligent manufacturing systems
PublicationNiniejszy rozdział prezentuje zagadnienia związane z planowaniem i sterowaniem wytwarzaniem w kontekście budowy i działania inteligentnych systemów produkcyjnych (ISP). Architektura ISP, będąca rozwinięciem elastycznych systemów produkcyjnych, integruje systemy wspomagania decyzji ze strukturami bazodanowymi oraz dodatkowymi modułami komunikacyjnymi. Systemy wspomagania decyzji budowane są w oparciu o mechanizmy tzw. inteligencji...
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Immersive Technologies that Aid Additive Manufacturing Processes in CBRN Defence Industry
PublicationTesting unique devices or their counterparts for CBRN (C-chemical, B-biological, R-radiological, N-nuclear) defense relies on additive manufacturing processes. Immersive technologies aid additive manufacturing. Their use not only helps understand the manufacturing processes, but also improves the design and quality of the products. This article aims to propose an approach to testing CBRN reconnaissance hand-held products developed...
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Systematic Assessment of Product Quality
PublicationThe article describes an innovative metrizable idea for systemic assessments of product quality within the baking industry. Complex product quality analysis requires the employment of metrizability criteria for factors that impact the quality of the product, and these are called determinants. Therefore, such analysis is only possible with the use of systems engineering. A system represents the potential of a manufacturing process,...
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International Competitiveness of Czech Manufacturing: A Sectoral Approach with Error Correction Model
PublicationThe main objective of this paper is to find the determinants of the international competitiveness of the manufacturing sectors of the Czech economy, using the database of 13 manufacturing subsectors in 1995–2011, with the aid of ECM model. The authors research the question of how much foreign and domestic demand, the level of labour costs, the level of sector innovation intensity, the level of sector openness to foreign markets...
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Decisional DNA based intelligent knowledge model for flexible manufacturing system
PublicationModeling an effective mechanism for design and control strategies for the implementation of a flexible manufacturing system (FMS) has been a challenge. Consequently, to overcome this issue various techniques have applied in the past but most of these models are effective only for some specific situation or an element of FMS. In this study, the knowledge representation technique of Decisional DNA (DDNA) is applied to FMS to develop...
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Implementing Smart Virtual Product Development (SVPD) to Support Product Manufacturing
PublicationThis paper illustrates the concept of providing the manufacturing knowledge during early stages of product life cycle to experts working on product development. The aim of this research is to enable a more collaborative product development environment by using Smart Virtual Product Development (SVPD) system, which is powered by Set of Experience Knowledge Structure (SOEKS) and Decisional DNA (DDNA). It enhances the industrial product...
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Smart Virtual Product Development: Manufacturing Capability Analysis and Process Planning Module
PublicationSmart Virtual Product Development (SVPD) system provides effective use of information, knowledge, and experience in industry during the process of product development in Industry 4.0 scenario. This system comprises of three primary modules, each of which has been developed to cater to a need for digital knowledge capture for smart manufacturing in the areas of product design, production planning, and inspection planning. Manufacturing...
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The competitiveness of Polish manufacturing export on the market in the years 2004-2006
PublicationCelem artykułu było zbadanie, jak zmienił się poziom konkurencyjności polskiego eksportu artykułów przemysłowych na unijne rynki w latach 2003-2006. Ponadto autorka starała sie odpowiedzieć, co (niska jakość czy wysoka cena)było podstawą konkurecyjności polskiego wywozu na rynek UE w analizowanych latach.
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Generation of Optimal Process Plan Alternatives for Manufacturing Mechanical Components
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A system solution for integration of process planning and control in flexible manufacturing
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Monitoring of Velocity of Manufacturing Machines Subassamblieas by Means of a DAQ System
PublicationArtykuł dotyczy dokładnych cyfrowych pomiarów prędkości ruchu podzespołów maszyn, realizowanych za pomocą enkoderów kwadraturowych, kart licznikowych DAQ oraz dedykowanych aplikacji pomiarowych DAQ. Przedstawiono koncepcje trzech różnych sposobów takiego pomiaru. W pierwszym sposobie, nazywanym ''częstotliwościowym'', pomiar odbywa się poprzez bramkowane zliczanie impulsów enkodera. Drugi sposób nazywany ''czasowym'' polega na...
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The Influence of Synthesis Temperature on Manufacturing and Properties of SrSi2O2N2:Eu2+ Powders
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Identification of advanced manufacturing systems change factors - methodical aspects
PublicationCelem publikacji jest przedstawienie założeń metodyki identyfikacji kluczowych czynników zmian zaawansowanego systemu produkcyjnego. W publikacji przedstawiono zmiany występujące w otoczeniu przedsiębiorstwa związane z następującymi procesami globalizacji, wirtualizacji, sieciowości i narastającym znaczeniem inteligentnych organizacji. Wyróżniono wielowymiarowe przestrzenie otoczenia, zarówno tego szerszego, jak i bezpośredniego...
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Non- and low-alcoholic beer – popularity and manufacturing techniques [pdf]
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Reducing the Probability of Failure in Manufacturing Equipment by Quantitative FTA Analysis
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Design framework and simulation investigation of cellular parts manufacturing applications
PublicationPrzedstawiono koncepcję projektowania przebiegów grupowego wytwarzania asortymentu przedmiotów w systemach typu przepływowego, z wykorzystaniem algorytmu analizy podobieństwa ciągów znakowych, reprezentujących marszruty procesów, i jego oceny wg kryterium odległości Levenshteina, zgodnie z paradygmatem oszczędnej produkcji. Efektywność proponowanej metodyki weryfikowano symulacyjnie wg określonych scenariuszy, opisujących wariantowe...
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Technological aspects of manufacturing polymer packaging materials degradable in seawater environment
PublicationIn recent years, the number of polymer materials used in the food packaging market was growing extremely fast. This contributed to depletion of non-renewable resources and more intense degradation of the environment due to resistant polymer. Therefore, such a dramatic situation has forced researchers to look for biodegradable materials, decomposable under action of microorganism. Currently, only a small number of researches examine...
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Project-Based Collaborative Research and Training Roadmap for Manufacturing Based on Industry 4.0
PublicationThe importance of the economy being up to date with the latest developments, such as Industry 4.0, is more evident than ever before. Successful implementation of Industry 4.0 principles requires close cooperation of industry and state authorities with universities. A paradigm of such cooperation is described in this paper stemming from university partners with partly overlapping and partly complementary areas of expertise in manufacturing....
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Doskonalenie systemu zarządzania środowiskowego w przedsiębiorstwie z wykorzystaniem Lean Manufacturing
PublicationCelem głównym rozprawy jest opracowanie wytycznych doskonalenia systemu zarządzania środowiskowego ISO14001 za pomocą koncepcji Lean Manufacturing, aby uzyskać efekt synergii w postaci minimalizacji negatywnego oddziaływania organizacji na środowisko naturalne. W pracy badawczej zastosowano metodykę opartą na schemacie analiza – synteza – ocena. W celu uzyskania odpowiedzi na pytania badawcze oraz weryfikacji postawionych hipotez...
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Effect of manufacturing errors of the pad sliding surface on the performance of the hydrodynamic thrust bearing
PublicationIn the present study, investigation of the effect of manufacturing errors on the performance of large tilting pad thrust bearings has been performed, following a CFD-based Thermohydrodynamic analysis of a single pad. A 3D model has been generated, including the pad, the lubricant film and the corresponding part of the collar. The pad has been assumed to be deformed about the pivot point, due to thrust loading. Manufacturing errors...
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How to adapt Lean Six Sigma to improve performance of SMEs of manufacturing sector
PublicationThe main objective of the paper is to present the utilitarian effect of the adaptation of the Lean Six Sigma concept and its implementation in the small and medium-sized enterprises of the manufacturing sector. The original methodology was developed on the basis of research carried out in the Polish and French enterprises from 2009 to 2011. In the case of SMEs, the use of the concept of Lean Six Sigma is much less common, as...
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Manufacturing Data Analysis in Internet of Things/Internet of Data (IoT/IoD) Scenario
PublicationComputer integrated manufacturing (CIM) has enormous benefits as it increases the rate of production, reduces errors and production waste, and streamlines manufacturing sub-systems. However, there are some new challenges related to CIM operating in the Internet of Things/Internet of Data (IoT/IoD) scenarios associated with Industry 4.0 and cyber-physical systems. The main challenge is to deal with the massive volume of data flowing...
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Industry 4.0 Implementation Challenges in Manufacturing Industries: an Interpretive Structural Modelling Approach
PublicationFor the last few years, the fourth industrial revolution, known as Industry 4.0, has been a hot topic among academics. Industry 4.0 literature involves researches presenting studies related to its different aspects including challenges, opportunities, implementation and adoption. However, a detailed study of challenges and barriers towards the Industry 4.0 implementation in manufacturing industries is missing. Hence, this paper...
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Enhancing Product Manufacturing through Smart Virtual Product Development (SVPD) for Industry 4.0
PublicationABSTRACT This paper proposes the Smart Virtual Product Development (SVPD) system, which enhances the industrial product manufacturing processes. The proposed system comprises of three main modules: design knowledge management (DKM), manufacturing capability analysis and process planning (MCAPP), and product inspection planning (PIP). Smart virtual product development system collects, stores, and uses experiential knowledge from...
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Microjet technology as a perspective intensification method for high performance heat exchangers
PublicationIn the paper two oryginal designs of compact heat exchangers with intensification effect produced by microjets are presented. The technology of microjets manufacturing is an "inhouse" patented design. The idea of such heat exchanger is shown together with the flow and thermal characteristics of the prototypes. The results of performer measurements are satisfactory and encourage for further research of the original designs.
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Manufacturing collective intelligence by the means of Decisional DNA and virtual engineering objects, process and factory
PublicationEngineering collective intelligence is paramount in current industrial times. This research proposes and presents case studies for collective knowledge structures required in the industry field. Knowledge structures such as Set of Experience and Decisional DNA are extended into more advanced knowledge structures for manufacturing processes. These structures are called Virtual Engineering Object, Virtual Engineering Process and...
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Impact of the Manufacturing Sector on the Export Competitiveness of European Countries – a Spatial Panel Analysis
PublicationThe purpose of this paper is to determine how changes in the export competitiveness of the EU economy (measured by exports and net exports) depend on changes in the competitiveness of processing industries, on the basis of manufacturing data from 19 EU countries over years 1995-2009 and using a spatial panel data model. The determinants of export competitiveness are selected in the light of predictions from international trade...
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UWB-Based Indoor Navigation in a Flexible Manufacturing System Using a Custom Quadrotor UAV
PublicationA novel solution for indoor navigation of a transportation drone in flexible manufacturing is presented in this paper. To address the challenges of accurate and robust drone navigation in occluded environments, an ultra-wideband (UWB) navigation system has been integrated with a commercially available open source control platform. The system offers high accuracy (± 20 mm), low power consumption, resistance to electronic interference,...
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Smart Decisional DNA Technology to Enhance Industry 4.0 Environment in Conjunction with Conventional Manufacturing
PublicationKnowledge-based support has become an indispensable part not only to the traditional manufacturing set-ups but also to the new fast-emerging Industry 4.0 scenario. In this regard, successful research has been performed and extensively reported to develop Decisional DNA based knowledge representation models of engineering object and engineering process called Virtual engineering object (VEO), Virtual engineering process (VEP) and...
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Preventing Work-Related Musculoskeletal Disorders in Manufacturing by Digital Human Modeling
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Selection of a manufacturing technology variant for brake master cylinders by DFMA practices
PublicationPrzedstawiono koncepcję zintegrowanego, współbieżnego projektowania konstrukcji oraz procesów wytworzenia i montażu określonej klasy wyrobów tj. pomp hydraulicznych, stosowanych w układach hamulcowych pojazdów dostawczych. Omówiono ograniczenia i możliwości doboru alternatywnych technologii wytworzenia komponentów oraz realizacji procesu montażu, dla określonej postaci konstrukcyjnej wyrobu, a spełniającej wymagania technologiczności...
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Testing motional accuracy of a manufacturing machine - a task imposed on modern maintenance
PublicationArtykuł dotyczy zagadnień utrzymania ruchu maszyn w powiązaniu z problemami parametryzacji zautomatyzowanych napędów. Przedstawiono krótki przegląd i kierunki rozwoju wspomagania komputerowego w ramach zakładowych systemów utrzymania ruchu. Zwrócono uwagę na pomijanie w popularnie publikowanych graficznych modelach systemów informatycznych CIM, ich podsystemów dedykowanych dla wspomagania utrzymania ruchu maszyn, podczas gdy takie...
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Comparative analysis of process alternatives for manufacturing piston rods of hydraulic cylinders.
PublicationZawarto wyniki analiz porównawczych alternatywnych technologii tłoczysk siłowników hydraulicznych w warunkach elastycznej automatyzacji wytwarzania. Uwzględniając zarówno tradycyjne struktury tych procesów z operacjami szlifowania i polerowania, jak i nowoczesne technologie z operacjami nagniatania, przedstawiono zintegrowane podejście do planowania sekwencji operacji procesu i harmonogramowania zadań produkcyjnych wraz z algorytmem...
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Knowledge-Based Virtual Modeling and Simulation of Manufacturing Processes for Industry 4.0
PublicationABSTRACT Industry 4.0 aims at providing a digital representation of a production landscape, but the challenges in building, maintaining, optimizing, and evolving digital models in inter-organizational production chains have not been identified yet in a systematic manner. In this paper, various Industry 4.0 research and technical challenges are addressed, and their present scenario is discussed. Moreover, in this article, the novel...
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Copper Slag as a Potential Waste Filler for Polyethylene-Based Composites Manufacturing
PublicationThe present study aimed to analyze the application of waste material from copper production– copper slag (ŻŻL) as filler for composites based on the high-density polyethylene (HDPE). Copper slag filler was introduced in the amounts of 1–20 wt%, and its influence on the appearance (color analysis), chemical structure (Fourier-transform infrared (FTIR) spectroscopy), microstructure (optical microscopy), as well as static (tensile...
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Simulation research on the tool cycle in automated manufacturing system at selected tool duplication levels
PublicationThe paper presents results of the research concerning impact of applied tool exchange rule on the efficiency of an automated manufacturing system. The research consider the tool duplication levels that constrain realisation of a manufacturing process. Presented study was based on the real industrial system data. The operating of the investigated system of manufacture, including tools necessary for its realisation, was modelled...
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Concept of managing quality in baking industry, in vector representation
PublicationThe author introduced an innovative metrisable method of describing a manufacturing process. The idea of vector structure of a manufacturing process allows to formulate quantitative relations between the activity of input streams, elements of product quality, and measurable effects of losses. The structure was basis for the formulation of the concept of the process of managing product quality in the baking industry in a vector...
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Virtual Engineering Object (VEO): Toward Experience-Based Design and Manufacturing for Industry 4.0
PublicationIn this article we propose the concept, its framework, and implementation methodology for Virtual Engineering Objects (VEO). A VEO is the knowledge representation of an engineering object that embodies its associated knowledge and experience. A VEO is capable of adding, storing, improving, and sharing knowledge through experience. Moreover, it is demonstrated that VEO is a specialization of a Cyber-Physical System (CPS). In this...
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Linkages between services and manufacturing as a new channel for GVC development: Evidence from CEE countries
PublicationThe goal of the paper is to verify a causal relationship between forward linkages from domestic services to manufacturing and the participation/position of a country in global value chains (GVCs) in selected Central and Eastern European economies. We observed a strong polarisation pattern: the Baltic countries along with the Czech Republic strengthen their positions and participation in GVCs by having a strong relationship between...