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Search results for: surface roughness
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Economical methods for measuring road surface roughness
PublicationTwo low-cost methods of estimating the road surface condition are presented in the paper, the first one based on the use of accelerometers and the other on the analysis of images acquired from cameras installed in a vehicle. In the first method, miniature positioning and accelerometer sensors are used for evaluation of the road surface roughness. The device designed for installation in vehicles is composed of a GPS receiver and...
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Formation of wood surface roughness in burnishing process
PublicationW publikacji przedstawiono i omówiono rozwój bezwiórowych metod obróbki wykańczającej drewna przez nagniatanie. Przedstawiono wpływ nagniatania na chropowatość powierzchni drewna. Badania przeprowadzono na próbkach toczonych i nagniatanych. Wyniki odniesiono do głównych parametrów nagniatania jak: siła nagniatania oraz promień zaokrąglenia elementu nagniatającego.
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Surface roughness chracteristic if components created by stereolithography method
PublicationModele wykonywane metodami szybkiego prototypowania mają charakterystyczna strukturę powierzchni określaną mianem schodkowatości. W artykule przedstawiono modele obliczeniowe profilu nierówności jak i porównanie ich z wynikami pomiarów
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Surface Roughness Model Components Created by Stereolithography Method
PublicationW pracy przedstawiono charakterystykę powierzchni elementów wykonywanych metodą stereolitografii. Opisano modele chropowatosci stosowane do opisywania powierzcni wraz z prezentacją formuł matematycznych. W oparciu o wyniki badań eksperymentalnych przeprowadzono częściową weryfikację modeli.
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Road surface roughness estimation employing integrated position and acceleration sensor
PublicationAssessment of a surface quality being an essential task for the authorities supervising the roads provides the subject of the paper. Information about riding quality of a pavement, important for drivers, both in terms of their comfort and safety is collected during experiments employing mobile sensors. The paper describes the use of a miniature position and acceleration sensor for evaluation of the roughness of the road surface....
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Modeling of Surface Roughness in Honing Processes by UsingFuzzy Artificial Neural Networks
PublicationHoning processes are abrasive machining processes which are commonly employed to improve the surface of manufactured parts such as hydraulic or combustion engine cylinders. These processes can be employed to obtain a cross-hatched pattern on the internal surfaces of cylinders. In this present study, fuzzy artificial neural networks are employed for modeling surface roughness parameters obtained in finishing honing operations. As...
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Heat transfer intensification by enlarged surface roughness in the plate heat exchanger
PublicationIn the paper an experimental analysis of passive heat transfer intensification technique employed in the case of the plate heat exchanger is presented. The passive intensification was obtained by a modification of the heat transfer surface. The roughness of surface was increased by a use of glass micro-beads. Single-phase convective heat transfer in the water-water system was studied. The experiment was accomplished in two stages....
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Effect of surface roughness on thermal-hydraulic characteristics of plate heat exchanger
PublicationIn the paper the experimental analysis of passive heat transfer intensification in the case of modeled plate heat exchanger is conducted. The plate heat exchanger is chosen for the analysis because this kind of heat exchangers could be prospectively applied in the ORC systems, however other areas or application are equally possible. The experimental setup was assembled at the Department of Energy and Industrial Apparatus of Gdansk...
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Surface roughness of ceramic parts after lapping by abrasive-metallic tools
PublicationPrzedstawiono konstrukcję narzędzi ścierno-metalowych do obróbki na docierarce jednotarczowej. Wykonano badania docierania elementów z ceramiki tlenowej. Analizowano podstawowe parametry chropowatości powierzchni elementów z Al2O3 po obróbce narzędziami na bazie węglika boru.
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Surface roughness analysis of hardened steel after high‐speed milling
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Machined Surface Roughness Including Cutter Displacements in Milling of Hardened Teel
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Measurements of surface roughness of heads of human hip joints in lubrication aspects
PublicationW niniejszej pracy przedstawiono wyniki pomiarów chropowatości chrząstki stawowej na powierzchniach głów kostnych stawu biodrowego człowieka. Pomiarów dokonano przy pomocy czujników mechanicznych i laserowych. Praca zawiera wyniki analizy statystycznej.
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Influence of parameters of deep grinding on nanohardness and surface roughness of C45 steel
PublicationPrzedstawiono wyniki badań wpływu głębokości współbieżnego szlifowania powierzchni płaskich na chropowatość i nanotwardość warstwy wierzchniej stali C45 o strukturze ferrytyczno-perlitycznej i średniej wielkości ziarna 20 μm. Dla wszystkich wartości głębokości szlifowania uzyskano znaczny wzrost twardości warstwy wierzchniej przedmiotu obrabianego.
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On the influence of a surface roughness on propagation of anti-plane short-length localized waves in a medium with surface coating
PublicationWe discuss the propagation of localized surface waves in the framework of the linear Gurtin–Murdoch surface elasticity and taking into account a roughness of a free boundary. We derive a boundary-value problem for anti-plane motions with curvilinear boundary and surface stresses. Using the asymptotic technique developed earlier, we obtain the form of a localized wave and analyze its amplitude evolution. As the main result we present...
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EXPERIMENTAL STUDY OF SURFACE ROUGHNESS EFFECT ONTHE RHEOLOGICAL BEHAVIOR OF MR FLUID
PublicationPaper presents the results of shear stress measurements of a commercial magnetorheological fluid using a plate-plate type geometry with a modified working surface. The purpose of the study was to determine the effect of changing the roughness of the measuring plate on the obtained shear stress results. Controlled shear rate tests and Magneto Sweep measurements were carried out for three MR fluid layer heights. The tests were...
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Surface roughness analysis after machining of direct laser deposited tungsten carbide
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Influence of surface roughness topography on properties of water lubricated polymer bearings, experimental research
PublicationW artykule przedstawiono wyniki badań eksperymentalnych, których celem było zidentyfikowanie wpływu ułożenia chropowatości na powierzchni ślizgowej łożyska smarowanego wodą z polimerową panwią. Badania wykazały, że wpływ ten jest mniejszy niż oczekiwano a na własności łożyska ma wpływ głównie wysokość chropowatości.
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EVALUATION OF SURFACE ROUGHNESS PARAMETERS OF TURNED GEAR WHEELS HOLES MACHINED BY BALL BURNISHING
PublicationW artykule zaprezentowano wyniki z badań eksperymentalnych dotyczących przygotowania powierzchni do obróbki wykończeniowej nagniataniem. Badania dotyczyły obróbki materiałów w stanie utwardzonym po hartowaniu. analizowano wpływ parametrów toczenia na twardo na uzyskiwane wartości parametrów chropowatości powierzchni jako wejściowych przed procesem nagniatania.
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Analysis of surface roughness of chemically impregnated Scots pine processed using frame-sawing machine
PublicationThe objective of this work was to evaluate the effect of the impregnation process of pine wood (Pinus sylvestris L.) on roughness parameters of the surface processed on a frame sawing. The samples weredried and impregnated using a commercial procedure by a local company. The touch method withthe use of measuring stylus (pin) was employed to determine of surface roughness of the samplesconsidering parameters, namely, arithmetical...
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Distribution of roughness and waviness components of turned surface profiles
PublicationThe paper presents a spectral formulation of surface profile irregularity in a wideband frequency range for roughness, waviness and shape components along the measured length. A unique distribution of roughness and waviness components is proposed, according to the nature of their origination in the course of machining with tools of defined cutting edge, as distinct from standard filtration in measurements of surface irregularities....
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Effect of the Relative Position of the Face Milling Tool towards the Workpiece on Machined Surface Roughness and Milling Dynamics
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Study on metrological relations between instant tool displacements and surface roughness during precise ball end milling
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The Roughness of the Hardened Steel Surface Created by the Rolling-Burnishing Process
PublicationBurnishing hard materials can be used as an alternative finishing process. this paper presents the results of burnishing hardened steel. The article discusses surface deformation that occurs during this process and depends on the selected parameters of the geometric structure of the force applied for surface burnishing.
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Reduction in Errors in Roughness Evaluation with an Accurate Definition of the S-L Surface
PublicationCharacterization of surface topography, roughly divided into measurement and data analysis, can be valuable in the process of validation of the tribological performance of machined parts. Surface topography, especially the roughness, can respond straightly to the machining process and, in some cases, is defined as a fingerprint of the manufacturing. When considering the high precision of surface topography studies, the definition...
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Roughness Evaluation of Burnished Topography with a Precise Definition of the S-L Surface
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Surface Roughness Evaluation in Thin EN AW-6086-T6 Alloy Plates after Face Milling Process with Different Strategies
PublicationLightweight alloys made from aluminium are used to manufacture cars, trains and planes. The main parts most often manufactured from thin sheets requiring the use of milling in the manufacturing process are front panels for control systems, housing parts for electrical and electronic components. As a result of the final phase of the manufacturing process, cold rolling, residual stresses remain in the surface layers, which can influence...
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High-Performance Face Milling of 42CrMo4 Steel: Influence of Entering Angle on the Measured Surface Roughness, Cutting Force and Vibration Amplitude
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INFLUENCE OF SINGLE-STAGE AND DUPLEX SHOT PEENING ON SURFACE ROUGHNESS AND RESIDUAL STRESSES IN Al Mg5 Mn1 Sc0,8 Zr0,4 ALLOY
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The Influence of the Application of EP Additive in the Minimum Quantity Cooling Lubrication Method on the Tool Wear and Surface Roughness in the Process of Turning 316L Steel
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In Situ Micro-Observation of Surface Roughness and Fracture Mechanism in Metal Microforming of Thin Copper Sheets with Newly Developed Compact Testing Apparatus
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Experimental and analytical thermal study of PTFE composite sliding against high carbon steel as a function of the surface roughness, sliding velocity and applied load
PublicationThis study investigates the contact temperatures caused by frictional heating of sliding parallel pairs. In this case the materials studied are a PTFE composite in contact with a high carbon steel plate. These materials are commonly used for industrial applications, in particular as the main contacting components within a scroll expander system. The expected contact temperature values are important to be quantified in order to...
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Multi-objective optimization of tool wear, surface roughness, and material removal rate in finishing honing processes using adaptive neural fuzzy inference systems
PublicationHoning processes are usually employed to manufacture combustion engine cylinders and hydraulic cylinders. A crosshatch pattern is obtained that favors the oil flow. In this paper, Adaptive Neural Fuzzy Inference System (ANFIS) models were obtained for tool wear, average roughness Ra, cylindricity and material removal rate in finish honing processes. In addition, multi-objective optimization with the desirability function method...
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Modelling the Kerf Angle, Roughness and Waviness of the Surface of Inconel 718 in an Abrasive Water Jet Cutting Process
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Tool wear, surface roughness, cutting temperature and chips morphology evaluation of Al/TiN coated carbide cutting tools in milling of Cu–B–CrC based ceramic matrix composites
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The influence of roughness and geometrical structure of tissue surface on friction forces during the tissue cultivation in bioreactor = Wpływ chropowatości i geometrycznej struktury powierzchni tkanki na siły tarcia podczas hodowli tkanek w bioreaktorze
PublicationNajnowsze trendy naukowe w Unii Europejskiej i w USA w zakresie biotribologii idą w kierunku uwzględnienia zmian chropowatości zewnętrznej powierzchni tkanki w trakcie procesu hodowli w bioreaktorze.W mikrokontenerach bioreaktora hodowana tkanka jest permanentnie zraszana i polewana mediami o odżywczych oraz terapeutycznych właściwościach nienewtonowskich, gdzie często są to ciecze z odpowiednimi dodatkami lepko-sprężystymi wywołującymi...
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Effect of waviness and roughness components on transverse profiles of turned surfaces
PublicationThis paper presents the authors method of simultaneous analysis of roughness and waviness irregularity components, with the aim of better defining the key qualities and characteristics.Periodical surface machining traces may be analyzed spectrally, with the irregularity's peaks and troughs being used to define the wave's amplitude.In this work the standard composition for filtering waviness and roughness components of a surface...
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Roughness evaluation of turned composite surfaces by analysis of the shape of Autocorrelation Function
PublicationIn this paper, the application of an Autocorrelation Function for the characterisation of surface topography was validated. The roughness evaluation of turned composite surfaces was supported by sophisticated studies of the Autocorrelation Function properties, considering especially the shape of the function. Details were measured with the optical method. The selection of the surface roughness evaluation procedures was carried...
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Examination method of the effect of the incidence angle of laser beam on distance measurement accuracy to surfaces with different colour and roughness
PublicationInterest in the influence of the incidence angle of a laser beam to distance measurements can be seen in many areas of science and technology: geodesy, glaciology, archaeology, machine automation, and others. This paper presents results of measurements of the effect of the incidence angle of a laser beam to distance measurements to the surfaces of different colour and roughness by Topcon's electro-optical total station with an...
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The Effect of Steaming Beech, Birch and Maple Woods on Qualitative Indicators of the Surface
PublicationThis work presents the effect of steaming beech, birch and maple woods on the resulting quality of the milled wood surface. The steaming process of the studied woods results in a targeted change in the color of the wood, which changes from the original light white-gray color to fine reddishbrown to dark brown color shades that are more or less saturated depending on the temperature of the saturated water steam. The color changes...
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Sound signals generated during lapping of technical ceramics using electroplated tools with diamond grains
Open Research DataData contains the recordings of sound generated during single-sided lapping with the use of electroplated diamond tools. This relationship was examined with the use of spectral analysis of the sound signal in the frequency domain with a focus on the Ra parameter of the surface roughness. The estimated sound coefficient increased as the surface roughness...
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Surface Structure of Components Created by Stereolitography
PublicationStereolithography is an additive rapid prototyping method. This method is based on the principle of solidifying a liquid photopolymer (resin) by laser radiation. Models obtained with this method are characterized by a specific surface structure called “stairstep effect”. It causes that, the surface should be processed by additional finishing (postprocessing). To minimize the additional machining process, the model should be set...
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Degradation of ferritic X10CrAlSi18 stainless steel caused by slurry
PublicationThe slurry erosion tests of ferritic X10CrAlSi18 steel were carried out using a slurry pot device. In order to investigate the erosion process, two series of tests were performed: first one with a constant impact velocity of 5 m/s, 7 m/s and 9 m/s and the second one, during which the impact velocity was changed after every exposure. During each test, an influence of test conditions on volume loss, surface hardness and roughness...
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The Influence of Laser Alloying of Ti13Nb13Zr on Surface Topography and Properties
PublicationThe laser alloying is a continually developing surface treatment because of its significant and specific structuration of a surface. In particular, it is applied for Ti alloys, being now the most essential biomaterials` group for load-bearing implants. The present research was performed on the Ti13Nb13Zr alloy subject to laser modification in order to determine the treatment effects on surface topography and its some mechanical...
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Fracture surface formation of notched 2017A-T4 aluminium alloy under bending fatigue
PublicationThe effect of cyclic loading on facture surface topology in notched components made by aluminium alloys is not completely clear. Fractogra-phy and fracture mechanics can help to understand this interdependency. This paper aims to study the distribution of the fracture surface roughness of notched 2017A-T4 aluminium alloy after bending fatigue using an optical focus-variation surface measurement technique by applying the fracture...
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Hardened Steel Surface Waviness Created by Rolling Burnishing Process
PublicationThe surface of the finishing machined parts is defined mainly by roughness parameters. Growing demands on the part, especially mating sliding or rolling, require the specification of additional parameters, such as waviness parameters, particularly when there is significant resistance to seizing or noise reduction. This paper presents surface waviness characteristics of hardened burnished steel.
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Surface Texture Analysis of Hardened Shafts after Ceramic Ball Burnishing
PublicationThis article represents the results of testing the surface condition of shafts manufactured by the burnishing process. The shafts with a hardness of approximately 62 HRC (Rockwell C). were burnished with a ceramic ball (Si3N4), where the force range was controlled by the means of a hydraulic system. The machining process consisted of hard turning shafts with cubic boron nitride (CBN) inserts, followed by burnishing with the use...
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Surface Texture after Turning for Various Workpiece Rigidities
PublicationIn the paper, we present an analysis of the surface texture of turned parts with L/D (length/diameter) ratios of 6 and 12 and various rigidity values. The studies were carried out on samples made of S355JR steel and AISI 304 stainless steel. A detailed analysis of 2D surface profiles was carried out by using a large number of parameters that allowed us to distinguish significant differences in the surface microgeometry, which confirmed...
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The effect of thermal modification on the quality of the milled surface of beech and pine wood
PublicationThe article deals with the effect of thermal modification on the quality of the created surface during milling on CNC milling cutters. The quality of the created surface is evaluated based on surface roughness, specifically its roughness parameter Ra. The observed surface is created by a shank cutter with a diameter of 20 mm and three cutting edges in a spiral at a standard speed of 18,000. min-1. The article compares thermally...
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Impact of roughness on hydrophobicity of particles measured by the Washburn method
PublicationZwilżalność powierzchni jest ważną własnością w wielu aplikacjach, włączając flotację i wymywanie. Z przeprowadzonych badań wynika, że szorstkość powierzchni ma znaczący wpływ na kinetykę penetracji cieczy przez cząstki, natomiast nie ma wpływu na wartości kątów zwilżania. Wyniki wskazują na fakt, że hydrofobowość w przypadku flotacji w przeciwieństwie do kinetyki flotacji nie powinna mieć związku z szorstkościa powierzchni.
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Impact of the surface evenness and texture on tire/road rolling resistance
PublicationThis paper deals with the issue of a surface's roughness and texture impact on tire/road rolling resistance. It includes a brief description of research aims, measurements and an analysis of results. It also presents observations and conclusions regarding drum facility modernisation which allows studies concerning surface's roughness and texture impact on tire/road rolling resistance.