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wszystkich: 185
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Wyniki wyszukiwania dla: MILLING%20PROCESS%20DYNAMICS
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Ball milling induced borophene flakes fabrication
PublikacjaTo fill the knowledge gap for borophene, as the youngest member of the two-dimensional (2D)nanomaterials family, a facile, cost effective, scalable and reproducible fabrication route is still stronglyrequired. Among so far studied techniques the potential of pure mechanical processes such as ballmilling is not explored yet. Therefore, in this contribution, we explore the efficiency...
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Experimental research of the effect of face milling strategy on the flatness deviations
PublikacjaIn this paper the dependencies between face milling strategy of EN AW6082-T6 aluminum alloy samples, with difference thicknesses (6, 8, and 12 mm) and two cold rolling directions, and flatness deviations were presented. Three strategies of milling included different proportions of material removed from both sides of the plates. This approach allowed to control the proportions of residual surface stresses on both sides of the specimens,...
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Modelling and Simulation of a New Variable Stiffness Holder for Milling of Flexible Details
PublikacjaModern industry expectations in terms of milling operations often demand the milling of the flexible details by using slender ball-end tools. This is a difficult task because of possible vibration occurrence. Due to existence of certain conditions (small depths of cutting, regeneration phenomena), cutting process may become unstable and self-excited chatter vibration may appear. Frequency of the chatter vibration is close to dominant...
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Vibration Surveillance System with Variable Stiffness Holder for Milling Flexible Details
PublikacjaEfficient milling of the flexible details (i.e. rotor blades, thin-walled elements) using slender ball-end tools is a difficult task due to possibility of vibration occurrence. Because of the existence of certain conditions (small depths of cutting, regeneration phenomena), cutting process may lose stability and self-excited chatter vibration may appear. Frequency of the chatter vibration is close to dominant natural frequency...
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Minimization of vibrations during milling of flexible structures using mechatronic design techniques
PublikacjaThe paper presents an innovative effective method of minimizing vibrations during milling of flexible structures, using a new vibration suppression method based on a workpiece holder with adjustable support stiffness. The proposed method is rooted in mechatronic design techniques, which can become a standard procedure for optimizing the milling process.
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VIBRATION SURVEILLANCE DURING MILLING OF FLEXIBLE DETAILS WITH A USE OF THE ACTIVE OPTIMAL CONTROL
PublikacjaThe main goal of modern machining operations is to achieve increasingly better performance. High Speed Machining and/or High Performance Cutting, despite a lot of advantages, have also some drawbacks, for example, a possibility of losing stability and development of self-excited chatter vibration. This paper presents an approach of vibration surveillance during high speed milling with a use of active optimal control. Non-stationary...
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Adjusting the Stiffness of Supports during Milling of a Large-Size Workpiece Using the Salp Swarm Algorithm
PublikacjaThis paper concerns the problem of vibration reduction during milling. For this purpose, it is proposed that the standard supports of the workpiece be replaced with adjustable stiffness supports. This affects the modal parameters of the whole system, i.e., object and its supports, which is essential from the point of view of the relative tool–workpiece vibrations. To reduce the vibration level during milling, it is necessary to...
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THE EFFECT OF ALTERNATIVE CUTTER PATHS ON FLATNESS DEVIATIONS IN THE FACE MILLING OF ALUMINUM PLATE PARTS
PublikacjaIn this paper the relationships between the alternative machining paths and flatness deviations of the aluminum plate part, were presented. The flatness tolerance of the main surface of the plate part has crucial meaning due to the assembly requirement of piezoelectric elements on the radiator. The aluminum bodies under investigation are the base part of the radiators with crimped feathers for the train industry. The surface of...
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The Method of Finding the Optimal Spindle Speed When Milling Flexible Details
PublikacjaThe paper presents a new method of vibration reduction during milling of flexible details. The method consists in selecting the optimal spindle speed, based on the natural frequency of the workpiece. For this purpose, an original method was created, which is based on minimizing the work of cutting forces in the direction of the depth of cutting. The effectiveness of the method has been proved by comparing the RMS values of vibration...
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Simplified Map-based Selection of Optimal Spindle Speeds When Milling Complex Structures
PublikacjaIn the paper a method for selecting optimal spindle speeds for complex structures during milling operations is presented. It is based on the selection of the spindle speed in accordance with a simple equation resulting from the minimisation of vibration energy, which leads to the minimisation of the work of cut-ting forces presented in previous elaborations by the authors [1]. Optimal spindle speeds are obtained for many points...
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Experimentally Aided Operational Virtual Prototyping to Predict Best Clamping Conditions for Face Milling of Large-Size Structures
PublikacjaVibrations occurring during milling operations are one of the main issues disturbing the pursuit of better efficiency of milling operations and product quality. Even in the case of a stable cutting process, vibration reduction is still an important goal. One of the possible solutions to obtain it is selection of the favorable conditions for clamping the workpiece to the machine table. In this paper, a method for predicting and...
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FPGA Based Real Time Simulations of the Face Milling Process
PublikacjaThe article presents a successful implementation of the milling process simulation at the Field-Programmable Gate Array (FPGA). By using FPGA, very rigorous Real-Time (RT) simulation requirements can be met. The response time of the FPGA simulations is significantly reduced, and the time synchronization is better than in a typical RT system implemented in software. The FPGA-based approach is characterized by enormous flexibility...
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Wet-Milling of Cereals
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The clamping selection method to reduce the vibration of large-size workpieces during the face milling process
PublikacjaThe article introduces a method for selecting the best clamping conditions to obtain vibration reduction during milling of large-size workpiece. It is based on experimental modal analysis performed for a set of assumed, fixing conditions of a considered workpiece to identify Frequency Response Functions (FRFs) for each tightening torque of the mounting screws. Simulated plots of periodically changing nominal cutting forces are...
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Vibration surveillance for efficient milling of flexible details fixed in adjustable stiffness holder
PublikacjaThe paper presents the results of research related to the possibility of using an intelligent workpiece holder with adjustable stiffness, during end milling process. Machining a one side supported flexible workpiece will be performed with constant spindle speed and feed speed. In order to avoid hazardous vibration, stiffness of the especially designed spring (mounted in a workpiece holder) will be modified off-line. In order to...
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Optimal spindle speed determination for vibration reduction during ball-end milling of flexible details
PublikacjaIn the paper a method of optimal spindle speed determination for vibration reduction during ball-end milling of flexible details is proposed. In order to reduce vibration level, an original procedure of the spindle speed optimisation, based on the Liao–Young criterion, is suggested. As the result, an optimal, constant spindle speed value is determined. For this purpose, on-stationary computational model of machining process is...
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A method of predicting the best conditions for large-size workpiece clamping to reduce vibration in the face milling process
PublikacjaThe paper presents an innovative method of solving the problem of vibration suppression during milling of large-size details. It consists in searching for the best conditions for clamping the workpiece based on a rapid modal identification of the dominant natural frequencies only and requires repetitive changes in the tightening torque of the clamping screws. Then, by estimating the minimum work of the cutting forces acting in...
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An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
PublikacjaAbstract: The paper presents an original method concerning the problem of vibration reduction in the general case while milling large-size and geometrically complex details with the use of an innovative approach to the selection of spindle speed. A computational model is obtained by applying the so-called operational approach to identify the parameters of the workpiece modal model. Thanks to the experimental modal analysis results,...
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High Speed Milling vibration surveillance with optimal spindle speed based on optimal speeds map
PublikacjaThe paper presents the method of the surveillance of the self-excited chatter vibration. At first, the workpiece modal parameters are estimated based on experimental data which leads to verification of computational model. Then, for selected surface points optimal spindle speeds are calculated. By considering sufficient amount of points it is possible to build a map of optimal spindle speeds. Experimental results show that this...
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Surface Roughness Evaluation in Thin EN AW-6086-T6 Alloy Plates after Face Milling Process with Different Strategies
PublikacjaLightweight alloys made from aluminium are used to manufacture cars, trains and planes. The main parts most often manufactured from thin sheets requiring the use of milling in the manufacturing process are front panels for control systems, housing parts for electrical and electronic components. As a result of the final phase of the manufacturing process, cold rolling, residual stresses remain in the surface layers, which can influence...
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Effect of the Relative Position of the Face Milling Tool towards the Workpiece on Machined Surface Roughness and Milling Dynamics
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Ball milling treatment of Mn3O4 regulates electron transfer pathway for peroxymonosulfate activation
PublikacjaHeterogeneous metal catalysts have attracted considerable interest in advanced oxidation processes (AOPs) for wastewater treatment by activating peroxymonosulfate (PMS). However, it remains challenging to the rational design of efficient reaction pathway for high-performance contaminants removal by regulating the inherent structure of metal oxides. Herein, a high-energy ball milling method was employed to modulate the electronic...
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A technique of experiment aided virtual prototyping to obtain the best spindle speed during face milling of large-size structures
PublikacjaThe paper presents an original method concerning vibration suppression problem during milling of large-size and geometrically complicated workpieces with the use of novel way of selecting the spindle speed. This consists in repetitive simulations of the cutting process for subsequent values of the spindle speed, until the best vibration state of the workpiece is reached. An appropriate method of obtaining a computational model,...
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Vibration surveilance for milling of a flexible workpiece
PublikacjaPraca przedstawia przypadek nadzorowania drgań podczas frezowania szybkościowego przedmiotów podatnych z wykorzystaniem aktywnego sterowania optymalnego. System sterowania zawiera czujniki i wzbudniki piezoelektryczne, montowane na powierzchni przedmiotu obrabianego. Do opisu dynamiki układu sterowanego wykorzystano współrzędne hybrydowe. Skuteczność nadzorowania potwierdziły wyniki symulacji komputerowych oraz badań eksperymentalnych.
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Convenient and efficient N-methylation of secondary amines under solvent-free ball milling conditions
PublikacjaIn the present work, we report the development of a rapid, efcient, and solvent-free procedure for the N-methylation of secondary amines under mechanochemical conditions. After optimization of the milling parameters, a vibrational ball mill was used to synthesize 26 tertiary N-methylated amine derivatives in a short time of 20 min (30 Hz frequency) and high yields ranging from 78 to 95%. An exception was compounds having a hydroxyl...
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ALTERNATIVE, DIRECT SYNTHESIS METHOD OF THE CERAMIC SOLID SOLUTIONS BASED ON BaTiO3 THROUGH A HIGH ENERGY BALL MILLING
PublikacjaPolycrystalline samples BaTiO3 and the solid solutions Ba0.9Sr0.1TiO3, Ba0.9Sr0.1Ti0.9Sn0.1O3, Ba0.9Sr0.1Ti0.8Sn0.2O3 were obtained by means of a mechanochemical treatment based on the high-energy ball milling technique and next a high temperature solid state reaction method. The influence of synthesis condition on microstructural, dielectric and ferroelectric properties of obtained solid solutions were investigated. The structure...
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Optimization of the spindle speed during milling of large-sized structures with the use of technique of Experiment-Aided Virtual Prototyping
PublikacjaIn the paper are presented considerations concerning vibration suppression problems during milling of large-sized workpieces with the use of innovative method of matching the spindle speed of cutting tool. It depends on repeatable change of the spindle speed value as soon as the optimal vibration state of the workpiece approaches. The values of dominant “peaks” in the frequency spectra and the Root Mean Square (RMS) values of time...
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Pseudocereal Dry and Wet Milling: Processes, Products and Applications
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The spindle speed optimal control in modern milling operations.
PublikacjaPraca dotyczy modeli obrabiarek ze sprzężeniem zwrotnym, w przypadku których istotne znaczenie mają drgania samowzbudne typu chatter. Opis układu drgającego przedstawiono w postaci dynamiki układu sterowanego, przy czym sygnałem sterującym jest chwilowa zmiana prędkości obrotowej wrzeciona. Rozważano frezowanie czołowe smukłym frezem trzpieniowym na pionowym cent rum frezarskim. Przedstawiono rezultaty przykładów symulacji komputerowych....
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Programmed control of the spindle speed in modern milling machines.
PublikacjaW pracy przedstawiono nowe podejście do nadzorowania drgań wirujących narzędzi we współczesnych frezarkach. Polega ono na sterowaniu programowym w układach niestacjonarnych. Dotyczy to zamkniętych układów obrabiarek, kiedy to istotną rolę odgrywają drgania samowzbudne typu chatter. Sygnałem sterującym jest chwilowa zmiana prędkości obrotowej. Rozważano frezowanie czołowe smukłym frezem trzpieniowym na pionowym centrum frezarskim....
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A surveillance of dynamic state of the slender end milling process.
PublikacjaPraca poświącona jest nadzorowaniu drgań wirujących narzędzi w nowoczesnych frezarkach. Polega ono na zastosowaniu sterowania programowego w układach niestacjonarnych. Podejście dotyczy zamkniętego układu obrabiarki, w przypadku którego istotną rolę odgrywają drgania samowzbudne typu chatter. Stąd, sygnałem sterującym jest chwilowa zmiana prędkości obrotowej wrzeciona. Przedmiotem rozważań jest proces frezowania czołowego smukłym...
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Examination of tools of different materials edge geometry for MDF milling
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Investigation on the edge forces in ball end milling of inclined surfaces
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Technological and tribological aspects of milling-burnishing process of complex surfaces
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A Mechatronic Procedure of Vibration Surveillance During Milling of a Flexible Workpiece
PublikacjaArtykuł prezentuje mechatroniczne podejście do nadzorowania drgań podczas obróbki szybkościowej przedmiotów podatnych z wykorzystaniem aktywnego sterowania optymalnego. Układ sterowania składa się z aktywych wzbudników piezoelektrycznych przymocowanych do przedmiotu. Efektywnośc metody została potwierdzona symulacjami komputerowymi i badaniami eksperymentalnymi.
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The spindle speed control for high speed milling vibration surveillance
PublikacjaW pracy przedstawiono zmodyfikowaną metodę nadzorowania drgań za pomocą sterowania optymalno-liniowego prędkością obrotową wrzeciona. Zamieszczono opis dynamiki skrawania, niestacjonarnego modelu obliczeniowego oraz metody nadzorowania drgań. Wykorzystano model modalny wirującego narzędzia, którego parametry wyznaczono zarówno metodami symulacji komputerowych, jak i - za pomocą eksperymentalnej analizy modalnej. Zamieszczono przykład...
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Vibration surveillance in modern milling machines by the spindle speed control.
PublikacjaPraca poświęcona jest nadzorowaniu drgań wirujących narzędzi w nowo-czesnych frezarkach. Polega ono na zastosowaniu sterowania programo-wego w układach niestacjonarnych. Dotyczy to zamkniętych układów obra-biarek, kiedy to istotną rolę odgrywają drgania samowzbudne typu chat-ter. Sygnałem sterującym jest chwilowa zmiana prędkości obrotowej. Rozważano frezowanie czołowe smukłym frezem trzpieniowym na pionowym centrum frezarskim....
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Tool-workpiece vibration surveillance during slender end milling.
PublikacjaPraca poświęcona jest nowemu podejściu do nadzorowania drgań wirujących narzędzi we współczesnych frezarkach. Polega ono na sterowaniu programowym w układach niestacjonarnych. Dotyczy zamkniętych układów obrabiarek, kiedy to istotną rolę odgrywają drgania samowzbudne typu chatter. Sygnałem sterującym jest chwilowa zmiana prędkości obrotowej wrzeciona. Rozważano frezowanie czołowe smukłym frezem trzpieniowym na pionowym centrum...
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Effect of Thermal Treatment of Birch Wood by Saturated Water Vapor on Granulometric Composition of Chips from Sawing and Milling Processes from the Point of View of Its Processing to Composites
PublikacjaThe goal of this work is to investigate the impact of thermal modification of birch wood with saturated steam on the particle size distribution of the sawing and milling process. Birch wood (Betula pendula Roth) is an excellent source to produce plywood boards. Wastes from mechanical processing of birch wood are suitable to produce composite materials. Granulometric analyses of chips from sawing processes on the PRW 15M frame saw,...
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Vibration surveillance during milling of flexible details with a use of the optimal control
PublikacjaPraca dotyczy nadzorowania drgań podczas obróbki frezem kulistym zakrzywionych przedmiotów podatnych. Utworzono model hybrydowy niestacjonarnego układu drgającego i wydzielono podukłady: strukturalny, modalny oraz łączący. Istotnym zadaniem było utworzenie modelu przedmiotu podatnego w konwencji metody elementów skończonych oraz uzyskanie dobrej zgodności modelu z wynikami eksperymentalnej analizy modalnej obiektu rzeczywistego.
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Mechatronic design for the high speed milling surveillance of the complex and flexible details
PublikacjaW pracy przedstawiono mechatroniczny system tworzenia mapy optymalnych prędkości obrotowych wrzeciona. W trakcie frezowania szybkościowego przedmiotów podatnych mogą wystąpić drgania samowzbudne typu chatter. Używana zazwyczaj procedura ustawiania wymaganej prędkości obrotowej wrzeciona metodą prób i błędów, w wielu przypadkach nie jest zalecana. Przedstawiona procedura nadzorowania może doprowadzić do uniknięcia ryzyka wystąpienia...
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Vibration surveilance during milling of flexible details with a use of the optimal control
PublikacjaPraca dotyczy nadzorowania drgań podczas często obserwowanego w przypadku nowoczesnych procesów obróbkowych frezowania przedmiotów podatnych smukłymi narzędziami. Sformułowano: macierzowe równanie dynamiki, energetyczny wskaźnik jakości i optymalny sygnał sterujący we współrzędnych hybrydowych. Przeprowadzono symulacje komputerowe procesu frezowania dla różnych parametrów modelu obliczeniowego i rożnych ścieżek narzędzia. Zaproponowano...
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Wet-milling of buckwheat with hull and dehulled – The properties of the obtained starch fraction
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Surface roughness analysis of hardened steel after high‐speed milling
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Cutting Forces and Vibrations During Ball End Milling of Inclined Surfaces
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Modeling of cutter displacements during ball end milling of inclined surfaces
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The application of response surface method to optimization of precision ball end milling
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The analysis of instantaneous tool displacements during precise ball end milling
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Machined Surface Roughness Including Cutter Displacements in Milling of Hardened Teel
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Vibration surveillance supported by Hardware-In-the-Loop Simulation in milling flexible workpieces
PublikacjaW artykule przedstawiono nowoczesne podejście do problemu minimalizacji poziomu drgań podczas frezowania szybkościowego elementów podatnych. Do analizy dynamicznej procesu skrawania zastosowano niestacjonarny model opisany we współrzędnych hybrydowych. Na tej podstawie, przy wykorzystaniu energetycznego wskaźnika jakości wyprowadzono opis sygnału sterującego. Sygnał ten jest następnie stosowany do aktywnej redukcji drgań przedmiotu...