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Zakład Technologii Maszyn i Automatyzacji Produkcji
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Rok 2024
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Cyclic deformation and fracture behaviour of additive manufactured maraging steel under variable-amplitude loading
PublikacjaThe cyclic deformation and fracture behaviour of 18Ni300 maraging steel produced by laser beam powder bed fusion is studied under variable-amplitude loading. The tests were conducted under fully-reversed strain-controlled conditions with a loading sequence comprising three ascending cycles and three descending cycles repeated sequentially until failure. After the tests, fracture surfaces were examined using height and volume surface...
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Design of a Shape-Memory-Alloy-Based Carangiform Robotic Fishtail with Improved Forward Thrust
PublikacjaShape memory alloys (SMAs) have become the most common choice for the development of mini- and micro-type soft bio-inspired robots due to their high power-to-weight ratio, ability to be installed and operated in limited space, silent and vibration-free operation, biocompatibility, and corrosion resistance properties. Moreover, SMA spring-type actuators are used for developing different continuum robots, exhibiting high degrees...
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Direct reduction of pellets through hydrogen: Experimental and model behaviour
PublikacjaThis paper presents the hydrogen reduction behaviour of industrial pellets designed for the efficient hydrogen based direct reduction. The pellets were provided with very low non ferrous oxides percentage (0.52 of basicity index) and with the absence on TiO2 oxides. The pellets measured diameters in the range 1.14–1.72 cm and were characterized in terms of porosity, pores size, tortuosity and compression strength. The pellets were...
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Effect of applied standard wood machining fluid on colour and chemical composition of the machined wood surface
PublikacjaAppropriate monitoring of wood machining processes is a key issue to ensure the expected quality of the processed wood, expected efficiency and minimize energy consumption of production processes. A new trend is the design of environmentally friendly machining fluids. In this paper, as a preliminary study in this field, the effect of applied standard wood machining fluid on changes in the colour and chemical composition of the...
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Granulometric characterization of Arctic driftwood sawdust from frame sawing process
PublikacjaArctic driftwood can be used as an alternative source of wood as construction timber and furniture material, especially in Iceland and Greenland. The use of Arctic driftwood can help in the fight against climate change, by developing land reforestation processes and reducing the volume harvested wood from forests and sustainability of harvesting processes. In this paper the results of an analysis of the effect of long-term residence...
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Hydrogen direct reduction and reoxidation behaviour of high-grade pellets
PublikacjaHigh grade pellets with basicity index close to 0.5 were directly reduced in pure hydrogen atmosphere. The reduction experiments were performed in the temperature range 800 e1000 C at the pressure of 8 bar. The pellets internal structure was analysed through micro tomography observations in the unreduced and reduced conditions. After reduction, the pellets showed a variation of porosity up to more than 15% with a remarkable change...
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Influence of Ultrasound on the Characteristics of CaP Coatings Generated Via the Micro-arc Oxidation Process in Relation to Biomedical Engineering
PublikacjaOver the past decade, bone tissue engineering has been at the core of attention because of an increasing number of implant surgeries. The purpose of this study was to obtain coatings on titanium (Ti) implants with improved properties in terms of biomedical applications and to investigate the effect of ultrasound (US) on these properties during the micro-arc oxidation (MAO) process. The influence of various process parameters, such...
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Machine learning approach to packaging compatibility testing in the new product development process
PublikacjaThe paper compares the effectiveness of selected machine learning methods as modelling tools supporting the selection of a packaging type in new product development process. The main goal of the developed model is to reduce the risk of failure in compatibility tests which are preformed to ensure safety, durability, and efficacy of the finished product for the entire period of its shelf life and consumer use. This kind of testing...
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Szlifowanie powierzchni płasko-równoległych z kinematyką docierania
PublikacjaPrzedstawiono charakterystykę szlifowania powierzchni płasko-równoległych z kinematyką docierania obiegowego. Analizowano obróbkę materiałów konstrukcyjnych na docierarkach dwutarczowych. Porównano warunki i wyniki szlifowania z tradycyjnym docieraniem luźnym ścierniwem. Scharakteryzowano sposób wyrównywania powierzchni roboczych narzędzi oraz omówiono główne zalety szlifowania na docierarkach.
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The Effect of Steaming Beech, Birch and Maple Woods on Qualitative Indicators of the Surface
PublikacjaThis work presents the effect of steaming beech, birch and maple woods on the resulting quality of the milled wood surface. The steaming process of the studied woods results in a targeted change in the color of the wood, which changes from the original light white-gray color to fine reddishbrown to dark brown color shades that are more or less saturated depending on the temperature of the saturated water steam. The color changes...
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The Impact of Drying Conditions on the Surface Color Changes of Pine Wood
PublikacjaThe article presents the impact of drying process and selected parameters on the color changes on the surface of pine wood (Pinus sylvestris L.). Three predetermined process conditions (modes), mild, normal, and intensive, were investigated. The experiments were conducted using a semi-industrial scale dryer designed at the Gdańsk University of Technology with a loading capacity of 0.55 m3. The drying process was applied to pine...
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Treatment of Odontogenic Maxillary Sinusitis with the Use of Growth Factors in Advanced Platelet-Rich Fibrin for Immediate Closure of Oro-Antral Communication: A Case Report
PublikacjaChronic odontogenic maxillary sinusitis (COMS), a prolonged inflammation of the maxillary sinus lasting over 12 weeks, is often a result of periapical lesions, marginal periodontitis, and complications like oro-antral communication (OAC) and fistula (OAF). OAC, commonly emerging post-teeth extraction in the lateral maxilla, lacks documented treatments using advanced platelet-rich fibrin (A-PRF). This study evaluates A-PRF’s efficacy...
Rok 2023
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Analiza gniazda docierarek dwutarczowych do płaszczyzn - studium przypadku.
PublikacjaPrzedstawiono analizę gniazda trzech docierarek dwutarczowych do płaszczyzn. Analizowano przypadki obróbki pierścieni stalowych i krążków z ceramiki technicznej. Badano czasy główne docierania oraz składowe czasów pomocniczych w analizowanych operacjach obróbki wstępnej, dokładnej i bardzo dokładnej.
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Analysis of surface roughness of chemically impregnated Scots pine processed using frame-sawing machine
PublikacjaThe objective of this work was to evaluate the effect of the impregnation process of pine wood (Pinus sylvestris L.) on roughness parameters of the surface processed on a frame sawing. The samples weredried and impregnated using a commercial procedure by a local company. The touch method withthe use of measuring stylus (pin) was employed to determine of surface roughness of the samplesconsidering parameters, namely, arithmetical...
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Capacity of Surface Production of Band Sawing in Manufacture of Oak Floor Upper Layers
PublikacjaThin lamellae, corresponding to the layer components of structural glued members, i.e., 2-ply or 3-ply glued flooring, can be manufactured in re-sawing operations of kiln-dried wood blocks or in wet technologies, which currently seem to be more common because of the shorter drying time. The re-sawing process in wet technology is conducted on dedicated thin-cutting band sawing machines with stellite-tipped band saws. The goal of...
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Docierarki do płaszczyzn. Cz. II. Docierarki dwutarczowe.
PublikacjaPrzedstawiono wsółczesne konstrukcje docierarek dwutarczowych do obróbki powierzchni płasko-równoległych. Omówiono kinematykę obiegowego układu wykonawczego obrabiarek dwutarczowych oraz tendencje rozwoju ich konstrukcji.
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Docierarki do płaszczyzn. Cz.I. Docierarki jednotarczowe
PublikacjaPrzedstawiono konstrukcje współcześnie produkowanych docierarek jednotarczowych do płaszczyzn. Omówiono standardową kinematykę układu wykonawczego tego typu docierarek.
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Docierarki tarczowe do obróbki powierzchni płaskich i płasko-równoległych
PublikacjaPrzedstawiono współczesne konstrukcje docierarek jednotarczowych do obróbki powierzchni płaskich oraz dwutarczowych do docierania powierzchni płasko-równoległych. Omówiono przykłady docierarek czołowych producentów. Przedstawiono konfigurację gniazda dwóch docierarek dwutarczowych oraz sposób załadunku i rozładunku obrabianych elementów.
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Efekty docierania jednotarczowego ceramiki Al2O3 narzędziem z poliamidu PA2200 wykonanym metodą selektywnego spiekania laserowego
PublikacjaPrzedmiot badań niniejszej rozprawy doktorskiej stanowi analiza procesu docierania jednotarczowego powierzchni płaskich z wykorzystaniem spiekanych z proszku poliamidowego metodą selektywnego spiekania laserowego prototypowych narzędzi ściernych. Tarcze docierające zbudowane zostały z niezależnych segmentów ściernych tworzących płaską powierzchnię czynną narzędzia przeznaczoną do docierania materiałów metalowych i niemetalowych,...
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Experimental Evaluation of ND: YAG Laser Parameters and Sample Preparation Methods for Texturing Thin AISI 316L Steel Samples
PublikacjaIn mechanical and material engineering, the effect of laser texturing depends on many factors besides device specification, primarily the properties of the materials being processed, and, secondly, the preparation of the sample. Laser texturing of thin (<5 mm) samples is mostly performed utilizing short-pulse lasers, but depending on the power of the laser beam, the process can also be performed by using continuous operation lasers....
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Fractographical quantitative analysis of EN-AW 2024 aluminum alloy after creep pre-strain and LCF loading
PublikacjaThis paper explores the applicability of a new damage parameter combining both fracture surface topography and loading features to estimate the fatigue lifetime under creep pre-strain and low-cycle fatigue loading. Fractures of EN-AW 2024 aluminum alloy caused by mixed creep and low-cycle fatigue loading are experimentally characterized and quantified via surface topography analysis. The specimens were preliminary damaged in a...
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Multi-response optimization on the effect of wet and eco-friendly cryogenic turning of D2 steel using Taguchi-based grey relational analysis
PublikacjaMaterial removal processes, including turning and milling, are still commonly used operations for manufacturing most of mechanical components in modern industry. Apart from the cutting parameters, the cooling method has the great impact on the technological efects and, above all, on the environmental friendliness of production. In this study, multi-response optimization on the efect of wet and cryogenic machining is performed during...
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One More Step Towards a Circular Economy for Thermal Insulation Materials—Development of Composites Highly Filled with Waste Polyurethane (PU) Foam for Potential Use in the Building Industry
PublikacjaThe rapid development of the building sector has created increased demand for novel materials and technologies, while on the other hand resulting in the generation of a severe amount of waste materials. Among these are polyurethane (PU) foams, which are commonly applied as thermal insulation materials. Their management is a serious industrial problem, due to, for example, their complex chemical composition. Although some chemical...
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Project-Based Collaborative Research and Training Roadmap for Manufacturing Based on Industry 4.0
PublikacjaThe importance of the economy being up to date with the latest developments, such as Industry 4.0, is more evident than ever before. Successful implementation of Industry 4.0 principles requires close cooperation of industry and state authorities with universities. A paradigm of such cooperation is described in this paper stemming from university partners with partly overlapping and partly complementary areas of expertise in manufacturing....
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Reduction of exceeding the guaranteed service time for external trucks at the DCT Gdańsk container terminal using a six sigma framework
PublikacjaPurpose The purpose of this research was to investigate ways to reduce the average amount of exceeded guaranteed service time for external trucks at Deepwater Container Terminal Gdańsk Sp z o.o. (DCT Gdańsk) via dosing the gate activities, in particular IN-Gate entry process of trucks carrying import/export/transit containers. Design/methodology/approach A Six Sigma methodology with the DMAIC methods along with the SIPOC chart,...
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Szlifowanie na docierarkach tarczowych
PublikacjaPrzedstawiono technologie szlifowania powierzchni płaskich na docierarkach tarczowych. Omówiono stosowane narzędzia segmentowe, obrabiarki dwutarczowe i zalety mikroszlifowania. Porównano proces docierania konwencjonalnego luźnym ścierniwem z mikroszlifowaniem z kinematyką docierania.
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The effect of thermal modification on the quality of the milled surface of beech and pine wood
PublikacjaThe article deals with the effect of thermal modification on the quality of the created surface during milling on CNC milling cutters. The quality of the created surface is evaluated based on surface roughness, specifically its roughness parameter Ra. The observed surface is created by a shank cutter with a diameter of 20 mm and three cutting edges in a spiral at a standard speed of 18,000. min-1. The article compares thermally...
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The use of Preston equation to determine material removal during lap-grinding with electroplated CBN tools
PublikacjaGrinding executed in a lapping configuration is an alternative finishing process benefiting from both grinding and free-abrasive machining, while minimizing the heat effect impact. Electroplated tools can be effectively used in different abrasive processes, including high-speed grinding, however, the assessment of machining performance over time is a key factor in their correct use to achieve satisfactory technological results....
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Wpływ lepkości składnika płynnego zawiesiny ściernej dawkowanej w sposób wymuszony na kinematykę docierania i jakość powierzchni płaskich elementów ceramicznych
PublikacjaPrzedstawiono wyniki badań wpływu lepkości składnika płynnego zawiesiny ściernej dawkowanej w sposób wymuszony na przebieg i efekty docierania powierzchni płaskich. Analizowano kinematykę docierania jednotarczowgo oraz jakość elementów ceramicznych po docieraniu.
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Z działalności polonijnych inżynierów w Austrii
PublikacjaPrzedstawiono pokrótce działalność polonijnych inżynierów w Austrii. Omówiono historię Stowarzyszenia Polskich Inżynierów i Techników w Austrii, obchodzącego w roku 2022 25-lecie działalności. Scharakteryzowano też inne organizacje polonijne działające obecnie w Austrii oraz działalność wybranych osób - Polaków i osób polskiego pochodzenia.
Rok 2022
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A Strategy for Managing the Operation of Technical Infrastructure Based on the Analysis of “Bad Actors”—A Case Study of LOTOS Group S.A.
PublikacjaThe article covers issues related to the selection of a management strategy for the operation of technical infrastructure. It contains the approaches, methodology and a general model of the system of operation of the Maintenance Services of the LOTOS Group production company, which is an example of a large oil concern. Nowadays, an increasing aspect is put on the efficiency of individual repair processes, as well as the operation...
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Analyses of Shear Angle in Orthogonal Cutting of Pine Wood
PublikacjaThe determination of energy effects for wood machining processes, such as cutting power and cutting forces, is very useful in designing of manufacture process of wooden products. A more accurate prediction of cutting forces requires a correct determination of the shear angle value, which can be determined using various models. In this article, shear angle values for an orthogonal linear cutting process of pine wood are determined. The...
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Assessment of Environmental Loads in the Life Cycle of a Retail and Service Building
PublikacjaIn order to achieve the European Union’s climate and energy goals, investments are required, mainly in the areas of energy efficiency, renewable energy sources and infrastructure. Buildings are responsible for almost half of total energy consumption, and nearly 80% of them are energy and ecologically inefficient. The policy of European countries is increasingly more focused on facilities with the highest potential in the areas...
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ASSESSMENT OF WEAR OF THE BANDSAW TEETH IN INDUSTRIAL CONDITIONS
PublikacjaA methodology for measuring bandsaw tooth wear is presented in this paper. This type of measurement is proposed as an alternative way of determining tooth wear in industrial conditions. The method is based on determining the KE value, i.e., the distance of the radius of the rounded cutting edge of the tooth and the intersection of the surface of the back and the surface of the face of the cutting wedge of the bandsaw tooth....
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Case Study on the Use of Unmanned Aerial Vehicles for the Maintenance of Ocean Engineering Facilities
PublikacjaThe article presents the concept of using innovative unmanned aerial vehicles (UAVs), including autonomous UAV-I for inspection activities, auxiliary and transport works in the processes of servicing large-scale ocean engineering structures in the offshore part of the sea. The proposed areas of application of UAV-I devices and key technologies determining the possibility of using these vehicles in difficult operating conditions...
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EFFECT OF PRESS DRYING ON DIMENSION STABILITY AND DENSITY OF BEECH WOOD,
PublikacjaTimber is traditionally dried in kilns by processes that often take several days or weeks to complete. At present, it is possible to apply several methods of rapid drying of timber, including, for example, press drying. This research is based on the use of this process. Drying was performed using the heating plates with a temperature of 160 °C. Three pressures were compared in the research 1.0 MPa, 1.4 MPa, and 1.8 MPa. The density...
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Inteligentne rozwiązania z zakresu post-processingu dla drukowanych elementów
PublikacjaCoraz większe zainteresowanie i wykorzystywanie drukowanych elementów w różnych gałęziach przemysłu wiąże się ze stosowaniem odpowiednich metod ich obróbki wykańczającej tzw. post-processing. Tego typu metody służą zazwyczaj poprawie ogólnego wyglądu wydruków, a także ich właściwości mechanicznych i eksploatacyjnych. Celem niniejszego artykułu jest zaprezentowanie wybranych i nowoczesnych rozwiązań z zakresu post-processingu na...
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Method of Monitoring of the Grinding Process with Lapping Kinematics Using Audible Sound Analysis
PublikacjaUtilising microphones as audible sound sensors for monitoring a single-side grinding process with lapping kinematics is presented in the paper. The audible sound generated during grinding depended on the cutting properties of electroplated tools with D107 diamond grains and different thicknesses of the nickel bond. The tool wear affected the obtained technological effects such as material removal rate and the surface roughness...
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Modelling and Analysis of the Positioning Accuracy in the Loading Systems of Mobile Cranes
PublikacjaIn this work, the authors analyse the influence of the order and range of sequential movements of a crane's working members on the accuracy of the final cargo positioning. The analysis was conducted on the basis of a specially developed method in which the authors proposed the introduction of a geometrical indicator of positioning the load in the intermediate positions (after completing each movement sequence) and in the target...
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OVERALL SET OF BANDSAW TEETH VERSUS METHODS OF MEASUREMENTS
PublikacjaThis article deals with the impact of the manual methods of measurement on the overall set measurement results. It describes the results of the measurement of bandsaw teeth kerf with the use of a micrometer and a digital calliper. It is commonly known that the cutting process causes the wear of cutting tools. The wear of the cutting edge depends on the cutting conditions as well as on the mechanical properties of the processed...
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Preliminary studies on the effect of feed speed on the colour change of wood
PublikacjaThis paper presents the results of preliminary analyses of the effect of cutting parameters on changes in the colour of wood. Beech wood cut with use circular saw was analysed. The cutting parameter tested was the feed speed, represented by the feed per tooth. Sawing processes with different feed per tooth ranging from 0.0008 mm to 0.09 mm were analysed. It was observed that over the entire range of feed rate per tooth analysed,...
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Problems associated with the up of actuating system of a single-disc lapping machine for flat surfaces
PublikacjaPrzedstawiono wyniki badań nagrzewania się podstawowych elementów układu wykonawczego docierarki jednotarczowej o standardowej kinematyce do obróbki powierzchni płaskich. Analizowano przyrost temperatury zespołu napędowego, rolek i pierścieni prowadzących separatory oraz tarczy docierającej i obrabianych elementów. Badano nagrzewanie się układu obróbkowego podczas wyrównywania żeliwnego narzędzia i docierania powierzchni płaskich....
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The effect of beech wood (Fagus sylvatica L.) steaming process on the colour change versus depth of tested wood layer
PublikacjaThe results of experimental research on the colour changes of beech wood at different depths of the tested layer are presented. Beech wood (Fagus sylvatica L.) dried in a conventional kiln was tested. Half of the wood samples were steamed prior to the drying process. Colour changes were measured at various depths after the face milling process was used to remove the material to expose to the deeper surface. The colour changes were...
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The Effect of Openings’ Size and Location on Selected Dynamical Properties of Typical Wood Frame Walls
PublikacjaThe wooden frame constructions are now popular in many developed countries of the world. Many of these locations where such buildings are constructed are exposed to seismic and other shocks which are generated by human activities. This paper discusses the effect of the size and location of openings in the wooden frame walls under dynamic loadings. Natural frequencies of such frames with and without openings have been determined....
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The Latest Advances in Wireless Communication in Aviation, Wind Turbines and Bridges
PublikacjaPresent-day technologies used in SHM (Structural Health Monitoring) systems in many implementations are based on wireless sensor networks (WSN). In the context of the continuous development of these systems, the costs of the elements that form the monitoring system are decreasing. In this situation, the challenge is to select the optimal number of sensors and the network architecture, depending on the wireless system’s other parameters...
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Z historii Stowarzyszenia Inżynierów i Techników Polskich w Szwajcarii
PublikacjaPrzedstawiono, pokrótce, historię i działalność Stowarzyszenia Inżynierów i Techników Polskich w Szwajcarii. Wspomniano o związkach polskich naukowców pracujących w szwajcarskich uczelniach, w pierwszych latach powojennych, z Politechniką Gdańską.
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Z historii Stowarzyszenia Techników i Inżynierów Polskich na Litwie
PublikacjaPrzedstawiono pokrótce historię Stowarzyszenia Techników i Inżynierów Polskich na Litwie. Wskazano na związki STIP z Europejską Federacją Polonijnych Stowarzyszeń Naukowo-Technicznych oraz z FSNT NOT. Scharakteryzowano działalność patrona Stowarzyszenia Techników i Inżynierów na Litwie Rafała Kalinowskiego.
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Zastosowanie przedmiotowych uchwytów modułowych w operacjach wytwarzania na przykładzie obróbki korpusu.
PublikacjaOmówiono zastosowanie przedmiotowych uchwytów modułowych w operacjach obróbkowych. Przedstawiono dwa warianty technologii korpusu jednolitego. Omówiono konstrukcje wykorzystywanych uchwytów modułowych oraz ich koszt i czasochłonność analizowanych operacji na dwóch centrach obróbkowych, o pionowej i poziomej osi wrzeciona.
Rok 2021
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Automation of the Road Gate Operations Process at the Container Terminal—A Case Study of DCT Gdańsk SA
PublikacjaThe future increased terminal capacity will result in more container movement through the road complex and rail siding, which are one of the most critical areas (potential bottlenecks) in the container terminal. Truck turnaround time is one of the major factors that customers take into account while deciding how many container volumes they will handle through the container terminal. To enable to optimize increased traffic with...
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Planning optimised multi-tasking operations under the capability for parallel machining
PublikacjaThe advent of advanced multi-tasking machines (MTMs) in the metalworking industry has provided the opportunity for more efficient parallel machining as compared to traditional sequential processing. It entailed the need for developing appropriate reasoning schemes for efficient process planning to take advantage of machining capabilities inherent in these machines. This paper addresses an adequate methodical approach for a non-linear...