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dr inż. Michał Budzik
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total: 31
Catalog Publications
Year 2017
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Impact damage in SiO2 nanoparticle enhanced epoxy – Carbon fibre composites
PublicationLow velocity impact behaviour of nano-SiO2 enhanced carbon fibre/epoxy composites for naval applications is reported. Epoxy resin matrix was enhanced by 1- 8 wt% SiO2 nanoparticles, based on industrial surface-modified nanosilica. Impact parameters: force, deformation, energy, damage size were recorded. The most pronounced effect was damage size decrease; e.g. ∼28% recorded by infrared thermography and X-ray computed radiography...
Year 2014
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Water absorption and blistering of glass fibre-reinforced polymer marine laminates with nanoparticle-modified coatings
PublicationMacro and microstructural damage was studied in typical glass fibre-reinforced polymer laminates with two types of coating systems – (a) isophtalic gel coat: pure or mixed with SiO2 nanoparticles 5 wt% (5%N) or 10 wt% (10%N) and (b) a two-layer coating system: urethane-modified vinyl ester-based gel coat and additional polyester barrier coat layer. Accelerated tests were performed at 50C for 50 days for specimens with nanoparticle-modified...
Year 2013
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DYNAMIC MECHANICAL BEHAVIOUR OF GFRP COMPOSITES WITH SiO2 NANO PARTICLES REINFORCED EPOXY MATRIX
PublicationDynamic mechanic (DMA) tests were performed to compare the mechanical behaviour of glass fibre reinforced epoxy laminate composites with SiO2 nanoparticle reinforced matrix. The selection of the most promising nanoparticle concentrations was considered in terms of elastic modulus and glass transition temperature. The reference specimens (0% nanoparticles) did not contain diluent accordingly the results do not allow the exact comparison...
Year 2012
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Degradation of Gel-Coat Layer in Glass/Polyester Laminate in Seawater Environment
PublicationGlass/polyester laminate coated with gelcoat layer of different thickness 0,5; 1,5; 3 mm was studied in terms of blistering behaviour and water sorption in hot water environment. Blistering was found to be accelerated for thin (0,5 mm) gel-coat layer compared to the thick (1,5; 3 mm), however no significant difference in blistering behaviour was observed between the laminates with gel-coat thickness 1,5 and 3 mm which may suggest...
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Monitoring of crosslinking of a DGEBA-PAMAM adhesive in composite/aluminium bonded joint using mechanical and ultra-sound techniques
PublicationAdhesive cure is an important and determining aspect of strength and stability of bonded structures. Crosslinking of the polymer leads to the adhesive strength, stiffness and durability. Depending on the resin and curing agent used, cure time can vary from minutes to weeks, even then 100% crosslinking not being guaranteed. Standard methods based on dynamic mechanical analysis (DMA) or calorimetric techniques (DSC, DTA) are valuable...
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On the crack front curvature in bonded joints
PublicationStandard tests of adhesively bonded specimens are likely to produce heterogeneous stress distribution along the crack front and its vicinity. High separation rate mode I dominated fracture test is performed.Observation of post mortem fractured surfaces with an optical microscope reveals characteristic features of mixed mode I/III fracture near the sides of the specimen but not in the middle. At first, finite elements calculations...
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Water sorption and blistering of GFRP laminates with varying structures
PublicationThe microstructures, water absorption as well as blistering was studied for bi- and tri- axial glass fibre vinyl ester and polyester -matrix laminates coated with gel coat layer and uncoated. The effect of manufacturing technique on water sorption characteristics was considered. It was found that water sorption characteristics of GFRP depend on manufacturing methods. The least water intake was found for specimens having perfect...
Year 2011
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Adhesive compliance effect in mode I separation:Profilometry approach
PublicationThe effect of adhesive compliance on the deflection of a loaded, bonded beam was studied using laser profilometry. Experimental data obtained were compared with both Euler-Bernoulli (encastré) and Winkler (one parameter elastic foundation) models. A third, analytical, 2D model, based on shear within the adhesive layer (two parameter elastic foundation), was introduced. Finite element analysis (FEA) was also used to study the effect...
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An in situ technique for the assessment of adhesive properties of a joint under load
PublicationSlow crack propagation in adhesive bonded joints has been characterised using an asymmetric wedge test. Crack position was evaluated from strain gauge measurements, both in the debonded partof the joint and in the bonded zone. Test temperature was changed during loading, giving insight into bond evolution. The technique allows accurate, and virtually continuous, determination of crack position to be made, and therefore the evaluation...
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Beam on elastic foundation with anticlastic curvature: Application to analysis of mode I fracture tests
PublicationA first order correction is proposed taking into account both interface elasticity and transverse anticlastic curvature of flexible substrate(s) in the DCB (and related tests). Adherends are represented by Kirchhoff-Love plates, and the interface by Winkler-type elastic foundation. Two functions are introduced, representing evolution of beam deflection along the sample midline and anticlastic curvature along the plate. A method...
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Effect of adhesive compliance in the assessment of soft adhesives with the wedge test
PublicationWedge tests are usually analysed assuming that the free, unbonded members may be treated as encastré cantilever beams. However, if the adhesive layer is sufficiently flexible (e.g., due to low elastic modulus), then significant strain in the bonded region may occur and lead to modification of the behaviour outside this region. Using in conjunction a sensitive strain gauge method on asymmetric wedge tests and a mathematical analysis...
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Effets de variabilite d'adhesion et de viellissement en collage structural
PublicationDivers essais peuvent etre employes afin d'evaluer la resistance a la fracture des joints adhesifes. Generalement, ces essais sont symetriques: les substrats sont identiques. Nous avons utilise une version asymetrique, ou un adherend flexible est colle a aderend rigide. Nous discutons ici du comportement d'un joint d'adhesion variable. Des resultats assez surprenants font le sujet prinicpal de cet article.
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Formation and Growth of the Crack in Bonded Joints Under Mode I Fracture: Substrate Deflection at Crack Vicinity
PublicationAdhesive bonding is now commonly used in aircraft, cars, boats, etc. In these applications, thin panels are often bonded. In such thin structures, heterogeneous mechanical loading along the bondline edge (or potential crack front), is likely to arise due to 3D structural effects. The crack front and its vicinity is a special region, in that it is where structural properties of the adherend material meet those of the adhesive (discontinuity)....
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On degradation of glass/polyester laminate immersed in water
PublicationMechanical behaviour was compared for glass/ polyester laminates manufactured in the boatbuilding plant using three methods: hand lay-up, vacuum bagging, infusion. Specimens were tested in dry condition and following accelerated water immersion test (70°C- corresponding to the exposure of 30 years at 19°C). In three point bending test 40-50% reduction in laminate strength was observed due to water immersion. The highest degradation...
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Process zone in the Single Cantilever Beam under transverse loading. - Part I: Theoretical analysis
PublicationSingle Cantilever Beam (SCB) specimen loaded with a transverse force parallel to the crack front is proposed for the analysis of crack propagation phenomena under mixed mode conditions. The stress redistribution in the adhesive layer in the vicinity of the crack front so as the beam deformation are estimated using a Timoshenko beam on elastic foundation model. This model emphasizes the Mode II contribution due to flexural beam...
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Process zone in the Single Cantilever Beam under transverse loading. - Part II: Experimental
PublicationThis paper describes an experimental arrangement to evaluate stress/strain fields in the process zone of asymmetric adhesively bonded joints. A transparent polycarbonate flexible beam was bonded to an aluminium alloy rigid block with an epoxy adhesive in a Single Cantilever Beam (SCB) configuration. The flexible adherend was loaded in the direction parallel to the initial crack front at constant rate. To monitor strains induced...
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Two tests for adhesive bonding long term characterization: principles and applications
PublicationThis article describes recent refinement of the traditional wedge test technique used to characterize durability of the adhesive joints. We propose two types of measuring protocols to monitor precisely and continuously the propagation of an "effective" crack during long term mode I fracture mechanic test. First method is directly derived from the traditional wedge test technique and consist in monitoring the surface strain of adherent...
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Wpływ metody wytwarzania na właściwości laminatów poliestrowo/szklanych do budowy małych jednostek pływających
PublicationW pracy porównano pod względem mikrostruktury i wybranych wskaźników wytrzymałościowych jakość laminatów poliestowo/szklanych wytworzonych w zakładzie budowy dużych łodzi motorowych za pomocą metod: ręcznej, worka próżniowego i infuzji. Badano jakość struktury pod kątem udziału osnowy żywicznej i liczby pęcherzy za pomocą SEM i analizy obrazu. Porównano własności mechaniczne na podstawie prób: trzypunktowego zginania, ścinania...
Year 2010
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Adhesive Monitoring with Instrumented Wedge Test
PublicationThe wedge test (sometimes called the Boeing wedge test) is amongst the most readily exploitable techniques for assessment of the rate-dependent fracture energy of adhesive materials when used to bond relatively rigid substrates. With its siblings: the double cantilever beam (DCB), and the tapered double cantilever beam (TDCB), a force is applied, essentially in cleavage, to provoke substrate separation perpendicularly to the bondline...
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Fracture Energy of Bonded Joints with 2D Elastic Adhesive Layer
PublicationWhen bonded joint is subjected to mode I fracture loading, the adhesive joints analytical solutions treats the adhesive layer, usually, as not existing or 1D Hooke elastic layer. In the case of 1D elastic layer, represented as Hookes spring element, is acting, only, in direction contrary to the applied load. Basing on the information yielded from sensitive laser profilometry technique, where deflections of bonded part of the joint...
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Fracture in Asymmetric Bonded Joints
PublicationAdhesion was studied in asymmetric bonded joints using fracture mechanics tests. The asymmetric bonded joints consist of two different type and/or thickness materials bonded by an adhesive. Mentions of asymmetric bonded joint tests employed so far are rare in the literature. They are imperfect and therefore are not standardized. Accordingly three new tests were introduced in this work to study bonded joints. The new metrological...
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Pomiary energii pękania złączy klejonych z elastyczną warstwą kleju
PublicationPraca dotyczy opracowywania nowych metod badań adhezji elastycznych klejów, na przykładzie akrylowego kleju "mastic" i porównawczo kleju epoksydowego, w oparciu o mechanikę pękania. Artykuł przedstawia wyniki badań przeprowadzonych dla złącza asymetrycznego, czyli np. składającego się z dwóch różnych materiałów lub tych samych materiałów o różnej grubości. Metody wyznaczania podstawowych parametrów w próbach mechaniki pękania przeprowadzanych...
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Próby mechaniki pękania asymetrycznych złączy klejonych
PublicationPraca dotyczy badań asymetrycznych złączy klejonych. Technika połączeń adhezyjnych jest obecnie szeroko stosowana w transporcie, szczególnie lotniczym ale również w budownictwie czy medycynie. W większość zastosowań praktycznych za pomocą klejenia łączy się różne materiał, jednak dla tego typu złączy nie ma żadnych norm czy wytycznych przeprowadzania prób. W pracy zaproponowano trzy metody badania złączy asymetrycznych. Dodatkowo...
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Reliable method of assessing fracture properties of asymmetric bonded joints
PublicationTwo methods of assessing fracture properties of adhesive joints were studied. Two wedge tests: with continuous deflection and with force measurements were compared. Asymmetric geometry of the bonded joint was considered, i.e. two different plates of aluminium alloys: Al-Cu and Al-Mg, were bonded with epoxy DGEBA adhesive. The analytical model is shown to estimate the values of fracture properties: crack position and critical fracture...
Year 2009
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Accurate and continuous adhesive fracture energy determination using an instrumented wedge test
PublicationThe wedge test and the related double cantilever beam test are practical methods of assessing structural adhesive fracture energy. In the former, and to a lesser extent the latter, a recognised problem is the difficulty of following the length of the growing crack, required to calculate fracture energy with any accuracy. We present a novel method of measurement of crack length that has the advantages of being accurate and allowing...
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Eine Eeue Technik zur Präzisen Rissfortschrittsmessung im DCB oder im Keilversuch = A novel technique for precise crack length measurement in the DCB or wedge test
PublicationDiverse methods have been tried to study crack length, most basic relying on direct, or microscopic, observation of the crack tip position. Optical correlation, both lasermoiré and speckle interferometry, a single strain gauge and displacement sensorshave also been employed. Crack length measurement is, however, delicate. We present a novel method making use of strain gauges attached to one of the adherends.
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Essais de fissuration sur adhésif au moyen d'un essai de clivage en coin instrumente, mise en œuvre et application.
PublicationL'essai de clivage en coin, plus communément appelle 'boeing wedge' test, est une méthode de référence pour qualifier la tenue mécanique a long terme des collages structuraux. Cette technique est particulièrement appréciée de par son faible cout et la simplicité de sa mise en ouevre. Elle consiste a précontraindre la colle en insérant un coin entre deux plaques assembles. L'énergie élastique ainsi stockée dans la structure...
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Fracture in composite/aluminium joints of variable adhesive properties
PublicationA strain gauge technique recently developed with the wedge test, for estimating crack length and, thus, the fracture energy of structural adhesive bonding, has been employed on a system in which one adherend had two types of surface treatment. Simple polishing and polishing with subsequent sandblasting were the treatments used, with a distinct straight line, perpendicular to the sample edges, separating the two. Despite the clear-cut...
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Fracture of aluminium joints bonded with epoxy adhesive reinforced by mmt nanoparticles
PublicationCrack propagation behavior was studied for aluminium/aluminum adhesive joints bonded with two epoxy adhesives: pure and reinforced with clay nanoparticles. The focus was also on the novel use of the constant displacement rate test to study adhesion/adhesives efficiency. The epoxy systems studied were: Epidian E6 produced from bisphenol A and epichlorohydrin, (''Organika -Sarzyna'' Poland); pure or strengthened with montmorillonit...
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Wpływ zmiennych własności adhezyjnych powierzchni klejonych na propagację pęknięcia w złączu Al/laminat epoksydowo - węglowy
PublicationPraca dotyczy oceny efektywności wstępnej obróbki powierzchni klejonych polegającej na zastosowaniu dwóch różnych sposobów obróbki (piaskowanie lub polerowanie), na tej samej próbce naprzemiennie. Badania przeprowadzono na próbce sklejonej z płytki aluminiowej i płytki z laminatu epoksydowo/węglowego z pęknięciem zainicjowanym przez wbicie znormalizowanego klina pomiędzy płytki (wedge test wg. Boeing'a). Badano przebieg propagacji...
Year 2008
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Badania defektów w złączach adhezyjnych al/kompozyt węglowy z użyciem mikroskopii ultradźwiękowej
PublicationJednym z istotnych czynników decydujących o jakości złączy klejonych jest brak dużych pęcherzy i 'debondingów' w warstwie kleju. W celu wykrycia tych defektów można wykorzystać różne metody. Jedną z nich, przedstawioną w tej pracy do badań złączy adhezyjnych aluminium/kompozyt grafit/żywica epoksydowa, była mikroskopia ultradźwiękowa. Przeprowadzono próby ze sztucznymi wadami w złączu w celu oceny możliwości tej metody nie stosowanej...
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