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Department of Machine Design and Vehicles
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Catalog Publications
Year 2017
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Design of a test bench for determining the general characteristics of an internal combustion engine using a hydraulic power take-off system
PublicationThe paper presents a design of an engine test bench, which is used to determine the general characteristics of a truck engine using a power take-off (PTO). PTO drives a hydraulic system that generates a load on the engine at various points in its operation in the power range specified by the hydraulic system. The design allows for stationary and mobile tests with the test bench mounted on the truck, without any modification of...
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Extended duration running and impulse loading characteristics of an acoustic bearing with enhanced geometry
PublicationThis paper presents performance during prolonged running of the acoustic bearing when PZTs are switched off and when they are switched on. The effect of active PZT on shaft’s displacements in X and Y directions is clearly demonstrated. Performance of the acoustic bearing was also assessed when an impulse force was applied to the running shaft at speed. Once again the benefits of having PZTs active are beyond doubt. The instability...
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Field tests on hydrodynamic and hybrid operation of a bi-directional thrust bearing of a pump-turbine
PublicationIn vertical shaft pump turbines operating in pumped storage power plants an important role is played by a thrust bearing. Because of bi-directional character of operation, thrust bearing tilting pads have to be supported symmetrically, which is known to be unfavourable from the point of view of their performance. Large thrust bearings have to be carefully designed so as to minimise excessive thermo-elastic pad deformations. The...
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Field Tests on Hydrodynamic and Hybrid Operation of a Bidirectional Thrust Bearing of a Pump-Turbine
PublicationIn vertical shaft pump turbines operating in pumped storage power plants an important role is played by a thrust bearing. Due to the bidirectional character of operation, thrust bearing tilting pads have to be supported symmetrically, which is known to be unfavourable from the point of view of their performance. Large thrust bearings have to be carefully designed so as to minimise excessive thermo-elastic pad deformations. The...
Year 2018
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Determinants of the surface quality, density and dimensional correctness in selective laser melting of the Ti-13Zr-13Nb alloy
PublicationSelective laser melting is widely used for custom-designed elements. Successful manufacturing depends on laser treatment parameters and material features. This research aimed to determine the effects of laser power, scan time and hatch distance on surface quality, relative density and dimensional precision for cuboids made of the Ti-13Zr-13Nb alloy. The influence of energy density, energy flux and pre-heating was seen to be decisive...
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Ecological bearing systems for water turbines – research and development at Gdansk University of Technology
PublicationIncreasing requirements for environmental protection make it necessary to introduce new materials and designs. Hydroelectric power plants operating in direct contact with water reservoirs and rivers are potentially endangering water cleanliness, hence they should also be modernized in the way minimizing the environmental hazards. A lot of progress in this field has been achieved in last decades, but still there is much work to...
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Energetic model of hydraulic system of refuse collection vehicle based on simulation and experimental data
PublicationThis paper presents an energetic model of hydraulic system of a refuse collection vehicle. First, benefits resulting from implementation of an energetic model in the industry and operation of a Refuse Collection Vehicle are briefly explained. Then, components of the energy consumption in hydraulic circuits of compactor and lifting device are described and combined into a comprehensive model that can be evaluated using basic measurement...
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Engineering Analysis with ANSYS Software Second Edition
PublicationThe best way to learn complex systems is by means of hands-on experience. With an innovative and clear tutorial based approach, this powerful book provides a comprehensive introduction to the fundamental areas of engineering analysis needed on research or commercial engineering projects. With its detailed step-by-step explanations and sample problems, this book will develop the reader's understanding of FEA and their ability to...
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Evaluation of bearing and journal damage in MAN 9L40-54 engines installed on M/V STENA SCANDINAVICA ferry
PublicationThe following report was requested by Remontowa Shiprepair Yard (RSY) S.A. in Gdansk ´ (contract no. 4/2018/EX/U, dated 13.02.2018) and prepared based on the materials received from RSY, two on-board inspections and the participation of the contractors in three conferences with RSY representativesi. The goal of the analysis performed by the experts of Gdansk University of Technology was ´ to determine the character of the bearing...
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Evaluation of the efficiency of the duty cycle of refuse collection vehicle based on real-world data
PublicationIn this paper a method of the efficiency evaluation of the duty cycle of Refuse Collection Vehicle is presented. Using real world data, two representative duty cycles were analysed. Total cycle efficiency was calculated, as well as the efficiency of particular cycle phases. Then, energy needed to collect and compact the waste and energy from fuel were compared. Measured and calculated values were shown on the diagrams illustrating...
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Experimental determination of general characteristic of internal combustion engine using mobile test bench connected via Power Take-Off unit
PublicationThe general characteristics of the engine include information about the regions of the engine's operating area that are most efficient, where specific fuel consumption reaches the smallest values. Economic operation based on those characteristics can contribute to a significant reduction of fuel consumption and consequently less pollutant emissions and lower costs. The paper presents an experimental method of determination of general...
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EXPERIMENTAL EVALUATION OF DLC/STEEL SLIDING CONTACTS’ OPERATIONAL ENVELOPE
PublicationIn an industrial project concerning sliding bearings, a sliding pair was selected of high alloy steel vs. industrial grade DLC coated high alloy steel as a basis for an innovative design of high performance sliding bearings lubricated with a synthetic oil for use in geared transmission units. The development process required credible data on the ultimate resistance of the sliding pair to very high contact stress. An experimental...
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Failure of cold-formed beam: How does residual stress affect stability?
PublicationIn machine industry, stresses are often calculated using simple linear FEM analysis. Occasional failures of elements designed in such a way require recomputation by means of more sophisticated methods, eg. including plasticity and non-linear effects. It usually leads to investigation of failure causes and improvement of an element in order to prevent its unwanted behavior in the future. The study presents the case where both linear...
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FEM ANALYSIS AND EXPERIMENTAL TESTS OF RIGID RISER HANGING SYSTEM
PublicationThe article presents the analysis, project, and experimental examination of an original rigid riser for Coil Tubing Pipes. The principle of riser operation is based on the use of friction forces. The research included the FEM analysis of the designed riser, calculations of the required bolt tensions, and checking the effect of the clamping force on stress distribution in the pipeline. The results of computer simulation were verified...
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FEM Calculations in Analysis of Steel Subsea Water Injection Flowlines Designing Process
PublicationPaper describes the result of theoretical research aimed at assessing the loads and operating conditions of a Coiled Tubing pipeline injecting water, suspended to the mining platform of Lotos Petrobaltic. For this purpose, appropriate calculation models have been developed using the Finite Element Method (FEM), taking into account the nature of the analyzed object and its loads. The analyzes were carried out for two pipes (previously...
Year 2002
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Dobór żurawi przenośnych na pojazdy samochodowe do obsługi logistycznej sieci dystrybucji.
PublicationPrzedstawiono metodykę doboru urządzeń transportu bliskiego do instalacji napojazdach samochodowych do obsługi sieci dystrybucji.
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Doświadczalne badania wytrzymałości zmęczeniowej stopów łożyskowych
PublicationW pracy przedstawiono wyniki badań nad wytrzymałością zmęczeniową warstw ślizgowych wykonanych z wybranych materiałów stosowanych w cienkościennych panwiach łożyskowych współczesnych maszyn. Badania przeprowadzono za pomocą urządzeń badawczych skonstruowanych i zbudowanych w Politechnice Gdańskiej. Przedstawiono zaobserwowane pęknięcia zmęczeniowe badanych próbek oraz oszacowano odpowiadające im krytyczne wartości naprężeń w warstwach...
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Efektywna eksploatacja żurawi przenośnych w logistycznej sieci dystrybucji.
PublicationPrzedstawiono porównawczo warianty samochodowych jednostek transportowych w sieci dystrybucji.
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Ekologiczne aspekty smarowania
PublicationScharakteryzowano szkodliwe działanie na środowisko stosowanych obecnie środków smarowych. Opisano działania podejmowane dla ograniczania tego oddziaływania. Omówiono rodzaje nowych środków smarowych i dodatków do nich o zmniejszonej toksyczności i całkowicie nietoksycznych. Przedstawiono przyszłościowe kierunki działania.
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Experimental verification of MWO bearing machine
PublicationPrzedstawiono wyniki weryfikacji doświadczalnej nowego stanowiska przeznaczonego do badań wytrzymałości zmęczeniowej warstwy powierzchniowej łożysk ślizgowych. Badano dwu- i trójwarstwowe cienkościenne panwie ślizgowe. Warstwa nośna wykonana była ze stopu CuPb30. W wariancie trójwarstwowym występowała powłoka ze stopu PbSnCu. Przedstawiono przykłady zaobserwowanych pęknięć zmęczeniowych. Maszyna MWO okazała się w pełni przydatna...
Year 2003
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Doświadczalny dobór chwytaków stabilizatora serca
PublicationW pracy przedstawione są trzy rozwiązania stabilizatora serca. Badania doświadczalne prototypów urządzenia, prowadzone na sercach zwierzęcych, jak też próby kliniczne, umożliwiły dobór elementów stabilizatora, w tym chwytaka z przyssawkami, będącego podstawowym jego członem. Do chwili obecnej wykonano w AMG w Gdańsku, ponad 500 operacji na pracującym sercu, przy zastosowaniu stabilizatorów skonstruowanych w PG.
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Dydaktyka PKM w Katedrze Konstrukcji i Eksploatacji Maszyn na Wydziale Mechanicznym Politechniki Gdańskiej
PublicationW referacie przedstawiono strukturę przedmiotu PKM wykładanego na Wydz. Mechan. PG. Przedstawiono przykłady zadań projektowych, charakterystykę przedmiotu, warunki zaliczeń.
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Ekonomiczne aspekty zastosowań nowoczesnej technologii przeładunku towarów w transporcie dystrybucyjnym
PublicationZaproponowano wdrożenie logistyki twardej w klasyfikacji elementów organizacji logistycznej. Zdefiniowano zakres kompetencyjny logistyki twardej. Na podstawie przyjętych kryteriów inwestycyjno-eksploatacyjnych utworzono algorytm obliczeń symulacji efektywności w sferze dystrybucji. Przedstawiono przykładowe wyniki.
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Fretting - złożony proces zużywania
PublicationScharakteryzowano fretting jako złożony proces zużywania. Opisano jego uwarunkowania, klasyfikację i przebieg. Przedstawiono skutki frettingu i metody ich ograniczania. Podano przykładowe wyniki badań zużycia wybranych materiałów.
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Fretting w elementach maszyn.
PublicationOpisano fretting jako złożony proces zużywania warstw wierzchnich elementów maszyn.Podano definicje i uwarunkowania frettingu, jego klasyfikację i występowanie. Przedstawiono szczegółową charakterystykę procesu destrukcji warstw wierzchnich we frettingu, miejsce tego procesu w ogólnej klasyfikacji procesów zużywania oraz skutki i znaczenie frettingu.Przedstawiono analizę wpływu wymuszeń, warunków otoczenia i struktury węzłów tribologicznych...
Year 2015
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Drivetrain of a Wind Turbine
PublicationIn a most commonly met design of a wind turbine the power is transmitted from the rotor to the generator through the system composed of the main shaft, friction connection, multiplying gearbox and a flexible coupling. The driving system comprises almost a complete set of the machine elements being described during machine design lectures and can serve as an interesting illustration...
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Effect of presence of lifting pocket on the THD performance of a large tilting-pad thrust bearing
PublicationHydrostatic assistance is a commonly used method to improve limited load carrying ability of tiltingpad thrust bearings during transient states of operation of vertical shaft hydro-generators. Despite of special hydraulic equipment (as pumps, valves, etc.), it also requires manufacturing of special recesses/pockets at pad sliding surfaces, into which oil is injected under high pressure. It allows to lift the rotor before start-up...
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EKSPERTYZA TECHNICZNA WOZÓW WYCIĄGOWYCH NA POCHYLNIACH KANAŁU ELBLĄSKIEGO – DLA POCHYLNI BUCZYNIEC I JELENIE
PublicationGłównym celem wykonanej ekspertyzy było wykonanie oceny stanu technicznego wozów wyciągowych znajdujących się na pochylniach Buczyniec i Jelenie, wraz ze wskazaniem przyczyn ich nieprawidłowego funkcjonowania oraz sformułowaniem zaleceń dotyczących dalszej eksploatacji. W ramach wykonanej ekspertyzy przeanalizowano istniejącą dokumentację techniczną i formalną oraz wykonano trzy wizje lokalne na pochylni Buczyniec i dwie wizje...
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ESTIMATION OF YOUNG`S MODULUS OF THE POROUS TITANIUM ALLOY WITH THE USE OF FEM PACKAGE
PublicationPorous structures made of metal or biopolymers with a structure similar in shape and mechanical properties to human bone can easily be produced by stereolithographic techniques, e.g. selective laser melting (SLM). Numerical methods, like Finite Element Method (FEM) have great potential in testing new scaffold designs, according to their mechanical properties before manufacturing, i.e. strength or stiffness. An example of such designs...
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Experimental comparison of hydrodynamic thrust bearings with different pad surface materials
PublicationBabbitt is the material most frequently used as the pad surface material for hydrodynamic bearings operating at usual operating conditions. It shows many advantages important for safe bearing operation, as for example: low friction coefficient, corrosion resistance, fair mechanical properties and outstanding conformability. On the other hand, it is not free from disadvantages, such as limited fatigue strength or limited resistance...
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Final report on noise and rolling resistance
PublicationWork Package 6 deals with environmental impacts of PERS use, including noise and rolling resistance. This report covers preliminary noise tests performed in the laboratory and at the road test sites. The obtained results indicate that PERS material reduce noise considerably - up to 12 dB in comparison to SMA16 reference surface. Noise reduction properties are especially visible in the case of factory produced PERS slabs supplied...
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Friction and Lubrication of Large Tilting-Pad Thrust Bearings
PublicationFluid film bearings have been extensively used in the industry because of their unbeatable durability and extremely low friction coefficient, despite a very low coefficient of friction dissipation of energy being noticeable, especially in large bearings. Lubricating systems of large tilting pad thrust bearings utilized in large, vertical shaft hydrogenerators are presented in this paper. A large amount of heat is generated due...
Year 2012
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Dynamics Conscious Approach to Tribometer Design and Tribo-testing
PublicationIn the paper findings are discussed on the issue of dynamic characteristics of a tribometer as a factor influencing the result of the tribological experiment. An advanced approach to tribo-testing is attempted with integrated dynamic analysis of the tribometer and the sliding pair. The fundamental idea is explored of the tribometer being regarded as any machine in which friction is inflicted with all the resulting consequences...
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Ekspertyza przyczyn awarii turbozespołu nr 5 w Elektrowni Turów
PublicationGłównym celem pracy było określenie przyczyn awarii łożysk nr 4 oraz generatora 50WT20H-100 turbozespołu nr 5 Elektrowni Turów. Opisano przebieg zdarzenia oraz opracowano wnioski zawierające przyczyny zaistniałej awarii łożysk.
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Experimental Investigation of Prototype Water-Lubricated Compliant Foil Bearings
PublicationPraca zawiera wyniki badań doświadczalnych prototypowego łożyska foliowego smarowanego wodą. Łożyska tego typu mogą mieć zastosowanie w węzłach, od których wymaga się ekologicznego środka smarowego, np. pompy wodne czy turbiny wodne. W opracowaniu zademonstrowano wyniki badań trzech prototypowych poprzecznych łożysk foliowych. Opisano napotkane problemy badań oraz wprowadzonych do konstrukcji łożyska zmian, których celem była poprawa...
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Fretting wear of materials - methodological aspects of research
PublicationW artykule przedstawiono metodyczne aspekty frettingowego zużywania materiałów. Rezultaty badań przeprowadzonych na stanowisku typu ''pin on disc'' wykonanym w Katedrze Inżynierii Materiałowej i Biomedycznej Politechniki Białostockiej potwierdziły decydujący wpływ amplitudy oscylacji i wartości obciążenia na przebieg i charakter procesu zużywania. Wzrost wartości amplitudy powodował zmiany w warunkach tarcia. Wzrost wartości obciążenia...
Year 2013
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Effect of Coating Material Properties on Tilting-pad Thrust Bearing Performance
PublicationPolymer lined tilting-pad bearings demonstrate many advantages over traditional bearing systems. Bearings with a polymer layer in comparison with a babbitted layer show, for example: lower value of friction coefficient (important during start/stops), higher fatigue strength of the coating, better distribution of the load on individual pads due to lower elasticity of the polymers, wider range of operational temperatures or the ability...
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Ekspertyza techniczna wałów głównych napędowych na pochylniach Kanału Elbląskiego
PublicationWykonano ekspertyzę stanu technicznego żeliwnych wałów napędowych. Sformułowano wnioski dotyczące dalszej eksploatacji.
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Experimental and analytical thermal study of PTFE composite sliding against high carbon steel as a function of the surface roughness, sliding velocity and applied load
PublicationThis study investigates the contact temperatures caused by frictional heating of sliding parallel pairs. In this case the materials studied are a PTFE composite in contact with a high carbon steel plate. These materials are commonly used for industrial applications, in particular as the main contacting components within a scroll expander system. The expected contact temperature values are important to be quantified in order to...
Year 2019
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Effect of manufacturing errors of the pad sliding surface on the performance of the hydrodynamic thrust bearing
PublicationIn the present study, investigation of the effect of manufacturing errors on the performance of large tilting pad thrust bearings has been performed, following a CFD-based Thermohydrodynamic analysis of a single pad. A 3D model has been generated, including the pad, the lubricant film and the corresponding part of the collar. The pad has been assumed to be deformed about the pivot point, due to thrust loading. Manufacturing errors...
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Engineering method of tire rolling resistance evaluation
PublicationTire rolling resistance is one of the most difficult tire parameters to measure. The reason is that for modern tires the force of rolling resistance corresponds to 0.5–1% of tire load, thus measurements of very small forces must be performed in a heavily loaded system. This constitutes great problems, especially in road conditions. Laboratory measurements are easier to perform, as the environment may be better controlled, but roadwheel...
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Experimental investigation into surface texture effect on journal bearings performance
PublicationThe aim of this study was to analyse the performance of journal bearings with specially created dimples on the sliding surface and operating under various conditions. The texture was created on the bearing surface that co-acted with the smooth journal; moreover, the variation of the textured surface of the journal mating with the smooth bearing was tested, and the results were compared to those obtained with the standard smooth...
Year 2016
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Effect of plasma sprayed and laser re-melted Al2O3 coatings on hardness and wear properties of stainless steel
PublicationCommercially available austenic stainless steel substrate was coated with commercially available, raw Al2O3 powder applied by means of plasma spraying method and then re-melted with CO2 laser beam of various parameters. Tribological and mechanical properties of the 120 J/mm and 160 J/mm laser re-melted coatings were compared with the tribological and mechanical properties of the “as-sprayed” coating. The influence of the laser...
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ELEMENTY OPISU MIEJSCA WYPADKU DROGOWEGO
PublicationW celu dokonania rekonstrukcji wypadku drogowego niezbędny jest szczegółowy oraz oddający w pełni stan rzeczywisty opis miejsca wypadku. Poniższy artykuł omawia podstawowe elementy takie jak protokół miejsca wypadku, szkic, dokumentacje fotograficzną oraz ocenę obrażeń uczestników wypadku.
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Evaluation of apparent Young׳s modulus of the composite polymer layers used as sliding surfaces in hydrodynamic thrust bearings
PublicationHydrodynamic bearings with a polymer sliding layer are able to operate in severe conditions, mainly due to favorable properties of the polymers. The goal of this research was to evaluate apparent Young׳s modulus of two types of the polymer composite layers used for sliding surfaces in hydrodynamic bearings, as a function of temperature. The Young׳s modulus was evaluated on the basis of compression tests carried out on samples obtained...
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Experimental validation of the rolling resistance measurement method including updated draft standard
PublicationThe main objective of ROSANNE is the harmonisation and standardisation of the measurement of skid resistance, noise emission and rolling resistance of road pavements. Regarding rolling resistance characterisation, a draft for standardization of a harmonized procedure for classification of road surfaces across Europe has been prepared within WP3 (deliverable 3.5). The procedure deals with the direct measurement on real roads of...
Year 2014
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Effect of the Presence of the Lifting Pocket on The THD Performance of a Large Tilting-Pad Thrust Bearing
PublicationIn this paper, an attempt was taken to study the effect of the lifting pocket on THD performance of a large tilting-pad thrust bearing of Itaipu power plant. B3earing performance was evaluated including recess shape for several cases of its depth. The results show, that hydrostatic recess changes calculated bearing properties quite significantly, especially in the vicinity of the pocket
Year 2010
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Energetyczne aspekty toczenia koła ogumionego o dużej odkształcalności
PublicationW pracy przedstawiono czynniki wpływające na energochłonność ruchu samochodu. Jej znacznym składnikiem jest energia wydatkowana na pokonanie oporu toczenia. Energia ta rozpraszana jest we wszystkich kołach jezdnych pojazdu. Przeanalizowano ogólny przypadek toczenia się koła ogumionego o dużej odkształcalności na miękkim podłożu. Opisano składowe energii rozpraszanej na skutek poruszania się po miękkim podłożu z kątem pochylenia...
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EXPERIMENTAL STUDY OF DIFFERENT SUPPLY DESIGNS IN HYDRODYNAMIC THRUST BEARINGS = Badania doświadczalne różnych sposobów smarowania wzdłużnych łożysk ślizgowych
PublicationHydrodynamiczne łożyska wzdłużne charakteryzują się znacznymi stratami tarcia, które przyczyniają się do wzrostu temperatury łożyska i obniżenia jego nośności. Obecnie olej smarujący jest zazwyczaj chłodzony w zewnętrznych układach chłodzenia. Po schłodzeniu olej jest dostarczany z powrotem do korpusu łożyska, z reguły do przestrzeni między klockami łożyska. Skuteczność dostarczania schłodzonego oleju w pobliże wlotu do szczeliny...
Year 2024
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Experimental study on the feasibility of alternative materials for tilting pad thrust bearings operating in transition to mixed friction
PublicationIn hydrodynamic bearings traditional bearing alloys: Babbitts and bronzes are most frequently utilized. Polymer sliding layers are sometimes applied as a valuable alternative. Hard diamond-like carbon (DLC) coatings, which are also considered for certain applications may show some advantages, as well. Although material selection is of secondary importance in a full film lubrication regime it becomes important in mixed friction...