Prediction of the Mechanical Properties of P91 Steel by Means of Magneto-acoustic Emission and Acoustic Birefringence - Publication - Bridge of Knowledge

Search

Prediction of the Mechanical Properties of P91 Steel by Means of Magneto-acoustic Emission and Acoustic Birefringence

Abstract

The paper describes an application of nondestructive volumetric magnetic and ultrasonic techniques for evaluation of the selected mechanical parameter variations of P91 steel having direct influence on its suitability for further use in critical components used in power plants. Two different types of deformation processes were carried out. First, a series of the P91 steel specimens was subjected to creep and second, one to plastic deformation in order to achieve the material with an increasing strain level up to 10%. Subsequently, non-destructive and destructive tests were performed. Magnetic methods based on measurements of magnetoacoustic emission and magnetic hysteresis loop changes as well as the ultrasonic method based on acoustic birefringence measurements, were applied. Finally, the static tensile tests were carried out in order to evaluate the mechanical parameters. It is shown that some relationships between the selected parameters coming from the non-destructive and destructive tests may be formulated.

Citations

  • 2 1

    CrossRef

  • 0

    Web of Science

  • 2 4

    Scopus

Authors (3)

Cite as

Full text

download paper
downloaded 47 times
Publication version
Accepted or Published Version
License
Creative Commons: CC-BY open in new tab

Keywords

Details

Category:
Articles
Type:
artykuł w czasopiśmie wyróżnionym w JCR
Published in:
JOURNAL OF NONDESTRUCTIVE EVALUATION no. 36, pages 1 - 10,
ISSN: 0195-9298
Language:
English
Publication year:
2017
Bibliographic description:
Makowska K., Piotrowski L., Kowalewski Z.: Prediction of the Mechanical Properties of P91 Steel by Means of Magneto-acoustic Emission and Acoustic Birefringence// JOURNAL OF NONDESTRUCTIVE EVALUATION. -Vol. 36, nr. 43 (2017), s.1-10
DOI:
Digital Object Identifier (open in new tab) 10.1007/s10921-017-0421-9
Bibliography: test
  1. Govindaraju, W.R., Kaminski, D.A., Devine, M.K., Biner, S.B., Jiles, D.C.: Nondestructive evaluation of creep damage in power- plant steam generators and piping by magnetic measurements. NDT&E Int. 30, 11-17 (1997) open in new tab
  2. Augustyniak, B., Chmielewski, M., Piotrowski, L., Kowalewski, Z.L.: Comparison of properties of magnetoacoustic emission and mechanical Barkhausen effects for P91 steel after plastic flow and creep. IEEE Trans. Magn. 44, 3273-3276 (2008) open in new tab
  3. Piotrowski, L., Augustyniak, B., Chmielewski, M.: On the pos- sibility of the application of magnetoacoustic emission intensity measurements for the diagnosis of thick-walled objects in the industrial environment. Meas. Sci. Technol. 21, 1-8 (2010) open in new tab
  4. Mitra, A., Mohopatra, J.N., Swaminathan, J., Ghosh, M., Panda, A.K., Ghosh, R.N.: Magnetic evaluation of creep in modified 9Cr- 1Mo steel. Scr. Mater. 57, 813-816 (2007) open in new tab
  5. Mohopatra, J.N., Bandyopadhyay, N.R., Gunjan, M.K., Mitra, A.: Study of high-temperature ageing and creep on bainitic 5Cr-0.5Mo steel by magnetic NDE techniques. J. Magn. Magn. Mater. 322, 589-595 (2010) open in new tab
  6. Sposito, G., Ward, C., Cawley, P., Nagy, P.B., Scruby, C.: A review of non-destructive techniques for the detection of creep damage in power plant steels. NDT&E Int. 43, 555-567 (2010) open in new tab
  7. Buttle, D.J., Briggs, A.D., Jakubovics, J.P., Little, E.A., Scruby, C.B.: Magnetoacoustic and Barkhausen emission in ferromagnetic materials. Philos. Trans. R. Soc. Lond. A320, 363-378 (1986) open in new tab
  8. Jiles, D.: Introduction to Magnetism and Magnetic Materials, 2nd edn. Taylor and Francis Group, New York (1998) open in new tab
  9. Blaow, A., Evans, J.T., Shaw, B.A.: The effect of microstructure and applied stress on magnetic Barkhausen emission in induction hardened steel. J. Mater. Sci. 42, 4364-4371 (2007) open in new tab
  10. O'Sullivan, D., Cotterell, M., Cassidy, S., Tanner, D.A., Mészáros, I.: Magneto-acoustic emission for the characterisation of ferritic stainless steel microstructural state. J. Magn. Magn. Mater. 271, 381-389 (2004) open in new tab
  11. Kwan, M.M., Ono, K., Shibata, M.: Magnetomechanical acoustic emission of ferromagnetic materials at low magnetization levels (Type I Behaviour). J. Acoust. Emiss. 3, 144-156 (1984)
  12. Augustyniak, B., Piotrowski, L., Chmielewski, M., Sablik, M.: Creep damage zone detection in exploited power plant tubes with magnetoacoustic emission. Przegląd Elektrotechniczny 83, 93-98 (2007) open in new tab
  13. Brithel, L.: Macroscopic measurements of creep damage in metals. Stand. J. Metall. 7, 199-203 (1978)
  14. Ohtani, T., Ogi, H., Hirao, M.: Evolution of microstructure and acoustic damping during creep of a Cr-Mo-V ferritic steel. Acta Mater. 54, 2705-2713 (2006) open in new tab
  15. Kim, C.S., Park, I.K., Jhang, K.Y.: Nonlinear ultrasonic characteri- zation of thermal degradation in ferritic 2.25Cr-1Mo steel. NDT&E Int. 42, 204-209 (2009) open in new tab
  16. Szelążek, J., Mackiewicz, S., Kowalewski, Z.L.: New samples with artificial voids for ultrasonic investigation of material damage due to creep. NDT&E Int. 42, 150-156 (2009) open in new tab
  17. Schneider, E.: Ultrasonic birefringence effect-its application for materials characterisations. Opt. Laser Eng. 22, 305-323 (1995) open in new tab
  18. Schramm, R.E., Szelążek, J., Clark Jr., A.V.: Ultrasonic measure- ment of residual stress in the rims of inductively heated railroad wheels. Mater. Eval. 54, 929-934 (1996)
  19. Mackiewicz, S.: Opportunities for steel ultrasonic degradation assessment of energy as a result of long-term use [in Polish]. In: Proceedings of the 7th Symposium of Information and Training on Diagnosis and Repair of Long Operating Power Equipment- New Diagnostic Problems on the Old Power Units. Ustroń, Poland (2005)
  20. Panait, C., Bendick, W., Fuchsmann, A., Gourgues-Lorenzon, A.- F., Besson, J.: Study of the microstructure of the Grade 91 steel after more than 100'000 h of creep exposure at 600 • C. In: Proceedings of the 2nd ECCC Creep Conference. Zurich, Switzerland (2009) open in new tab
  21. Šohaj, P., Jan, V., Dvořáček, O.: Evaluation of microstruc- tural stability of creep-resistant steels weld joints on the basis of computational modeling (2010). http://konsys-t.tanger.cz/files/ proceedings/metal10/lists/papers/44.pdf open in new tab
  22. Augustyniak, B.: Magnetomechanical Effects and Their Appli- cation in Nondestructive Evaluation of Materials (in Polish). open in new tab
  23. Monography, 38th edn. Gdansk University of Technology, Gdańsk, Gdańsk (2003)
  24. Baldev, R., Jayakumar, T., Moorthy, V., Vaidyanathan, S.: Char- acterization of microstructures, deformation and fatigue damage in different steels using magnetic Barkhausen emission technique. Russ. J. Nondestruct. 37:789-798 (2001) translated from. Defek- toskopiya 11, 39-50 (2001) open in new tab
  25. Zakharov, V.A., Ul'yanov, A.I., Gorkunov, E.S., Velichko, V.V.: Coercive-force hysteresis of carbon steels during elastic cyclic ten- sile deformation. Russ. J. Nondestruct. 49, 260-269 (2013) open in new tab
  26. Bailey, R.W.: The utilization of creep test data in engineering design. Proc. Inst. Mech. Eng. Proc. 131, 131 (1935) open in new tab
  27. Frost, H.J., Ashby, M.: Deformation-Mechanism Maps. The Plas- ticity and Creep of Metals and Ceramics. Pergamon Press, New York (1982) open in new tab
  28. Kuleev, V.G., Tsar'kova, T.P., Nichipuruk, A.P., Voronin, V.I., Berger, I.F.: On the origin of essential differences in the coercive force, remanence, and initial permeability of ferromagnetic steels in the loaded and unloaded states upon plastic tension. Phys. Met. Metallogr. 103, 131-141 (2007) open in new tab
  29. Rusnak, R.M., Cullity, B.D.: Correlation of magnetic permeability and X-ray diffraction line broadening in cold-worked iron. J. Appl. Phys. 40, 1581-1582 (1969) open in new tab
  30. Thompson, S.M.: The magnetic properties of plastically deformed steels. Dissertation, Durham University (1991) open in new tab
  31. Bernshtein, M.L., Zaimovsk, V.A.: Structure and Mechanical Prop- erties of Metals. Metallurgiya, Moscow (1970). in Russian open in new tab
  32. Sauzay, M.: Modeling of the evolution of micro-grain misorien- tations during creep of tempered martensite ferritic steels. Mater. Sci. Eng. A 510-511, 74-80 (2009) open in new tab
  33. Fournier, B., Sauzay, M., Pineau, A.: Micromechanical model of the high temperature cyclic behavior of 9-12%Cr martensitic steels. Int. J. Plast. 27, 1803-1816 (2011) open in new tab
  34. Mackiewicz, S., Kowalewski, Z.L., Szelążek, J., Deputat, J.: Mechanical and ultrasonic research of materials failure condition due to creep process. Mech. Rev. 7-8, 15-24 (2005). in Polish
  35. Bida, G.V., Nichipuruk, A.P.: Multiparameter methods in magnetic structuroscopy and nondestructive testing of mechanical properties of steels. Russ. J. Nondestruct. Test. 43, 493-509 (2007) open in new tab
  36. Dobmann, G.: Non-Destructive Testing for Ageing Management of Nuclear Power Components, Chapter 17 of Nuclear Power - Control, Reliability and Human Factors ed. by Pavel Tsvetkov. Publisher InTech, ISBN 978-953-307-599-0 (2011). http://cdn. intechopen.com/pdfs-wm/21065.pdf open in new tab
  37. Skrbek, B., Dočekal, J., Tomáš, I.: Quantitative NDT struc- turoscopy of cast iron castings for vehicles (cars and loco- motives). NDT for Safety (2007). http://www.ndt.net/article/ ENDTdays2007/ndtinprogress/20.pdf open in new tab
  38. Dočekal, J., Skrbek, B., Tomáš, I.: Mapping of mechanical proper- ties of cast iron melts using non-destructive structuroscopy. Arch. Foundry Eng. 8, 155-161 (2008)
  39. Makowska, K.M., Kowalewski, Z.L., Augustyniak, B., Piotrowski, L.: Determination of mechanical properties of P91 steel by means of magnetic Barkhausen emission. J. Theor. Appl. Mech. 52, 181- 188 (2014)
Verified by:
Gdańsk University of Technology

seen 163 times

Recommended for you

Meta Tags