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Search results for: bearing failures
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Analysis of Failures of High Speed Shaft Bearing System in a Wind Turbine
PublicationDuring the operation of wind turbines with gearbox of traditional configuration, consisting of one planetary stage and two helical stages high failure rate of high speed shaft bearings is observed. Such a high failures frequency is not reflected in the results of standard calculations of bearing durability. Most probably it can be attributed to atypical failure mechanism. The authors studied problems in 1.5 MW wind turbines of...
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ANALYSIS OF THE POSSIBILITIES OF HIGH SPEED SHAFT BEARING SYSTEM DURABILITY INCREASE
PublicationDuring the operation of wind turbines with a gearbox of traditional configuration, a high failure rate of high-speed shaft bearings is observed. Such a high failures frequency is not reflected in standard bearing durability calculation methods, which can be attributed to atypical failure mechanism. To avoid observed problems in the 1.5 MW wind turbine, the modification of the existing bearing system is proposed. Multiple options,...
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Some problems of slide bearing material fatigue evaluation.
PublicationA slide bearing alloy resistance against fatigue failures have been investigated for three different lubricants, different heat loadings and different stress ratio κ values. The research methods and data handling procedures for determination of particular parameter effects on fatigue strength have been described and analysed for experiments that were set and performed in laboratory tester SKMR-2. Main and interaction effects of...
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Motor bearing diagnostics performed by means of laser vibrometer
PublicationDamage of bearings is the most common cause of failures in squirrel-cage induction motors. That is why the issues connected with diagnostics of bearings are so important. The equipment employed for bearing diagnostics usually makes use of vibrations as the criterion for technical condition of the bearings. This paper presents exemplary results of the research conducted on bearings with artificially introduced damage. A scanning...
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Current-based higher-order spectral covariance as a bearing diagnostic feature for induction motors
PublicationConducting the diagnosis of induction motors remotely by analyzing the supply current is an attractive prospect with the lack of access to the engine. Currently, there is no solution, based on analysis of the current, the credibility of which would allow its use in industry. The statistics of bearing failures in induction motors indicate that they constitute more than 40% of induction motor damage, therefore, bearing diagnosis...
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Should we seek further improvement of fluid film bearings - what for and how?
PublicationFluid film bearings have been extensively used in the industry because of their unbeatable durability and extremely low friction coefficient. Large bearings supporting shafts of huge and important rotating machines constitute a special group of fluid film bearings since the reliability of crucial systems, like for example electro-energetic system, rely on their trouble-free operation. Large thrust bearings, apart from enormous...
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Comparable analysis of PID controller settings in order to ensure reliable operation of active foil bearings
PublicationIn comparison to the traditional solutions, active bearings offer great operating flexibility, ensure better operating conditions over a wider range of rotational speeds and are safe to use. In order to ensure optimum bearing performance a bearing control system is used that adapts different geometries during device operation. The selection of optimal controller parameters requires the use of modern optimization methods that make...
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Improving performance of large thrust bearings through modeling and experimentation
PublicationLarge thrust bearings are highly loaded machine elements and their failures cause serious losses. Start ups and stoppages of the bearing under load are specially critical regimes of operation. Load carrying capacity depends on the profile of the oil gap. In transient states this profile is also changing. In the design of large thrust bearings minimizing thermo-elastic deformations is an important goal, which can be accomplished...
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Induction Motor Bearings Diagnostic Using MCSA and Normalized Tripple Covariance
PublicationDiagnosis of induction motors, conducted remotely by measuring and analyzing the supply current is attractive with the lack of access to the engine. So far there is no solution, based on analysis of current, the credibility of which allow use in industry. Statistics of IM bearing failures of induction motors indicate, that they constitute more than 40% of IM damage, therefore bearing diagnosis is so important. The article provides...
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Current based Normalized Triple Covariance as a bearings diagnostic feature in induction motor
PublicationDiagnosis of induction motors, conducted remotely by measuring and analyzing the supply current is attractive with the lack of access to the engine. So far there is no solution, based on analysis of current, the credibility of which allow use in industry. Statistics of IM bearing failures of induction motors indicate, that they constitute more than 40% of IM damage, therefore bearing diagnosis is so important. The article provides...
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MCSA with Normalized Triple Covariance as a bearings diagnostic indicator in an induction motor
PublicationStatistics of bearing failures in induction motors indicate, that they constitute more than 40% of IM damage, therefore bearing diagnosis is very important. Vibration methods for bearing diagnostics have one major disadvantage - they require the availability of the machine for sensors installation. This is the reason for seeking new methods based on motor supply current analysis. Diagnosis of induction motors, conducted remotely...
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Induction motor bearings diagnostic indicators based on MCSA and normalized triple covariance
PublicationInduction motors are one of the most widely used electrical machines. Statistics of bearing failures of induction motors indicate, that they constitute more than 40% of induction motor damage. Therefore, bearing diagnosis is so important for trouble-free work of induction motors. The most common methods of bearing diagnosis are based on vibration signal analysis. The main disadvantage of those methods is the need for physical access...
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Comparative wear test of journal sliding bearings with sintered bronze and Babbitt alloy bushes lubricated by environmentally acceptable/adapted lubricants (EAL)
PublicationA growing awareness of the negative effects of mineral oils on the natural environment has resulted in the introduction of new regulations related to environmental protection. One of these regulations requires the use of environmentally acceptable/adapted lubricants (EAL) to lubricate marine main shaft bearings, in place of the mineral lubricating oils that have been used for decades. Classification Societies, which supervise...
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Polymer journal bearings behaviour research under limited lubrication and cooling conditions conducted on high torque test rig
PublicationPolymer journal bearings are frequently used as a water-lubricated bearings of small marine units’ propeller shafts . Choice of these bearings is based on their simple construction and relatively low purchase and maintenance costs. Although properly designed and installed water lubricated bearings may well last for over a decade, rapid wear or failure of these bearings can be observed...
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DIAGNOSTYKA ŁOŻYSK SILNIKA INDUKCYJNEGO PRZY UŻYCIU POMIARU PRĄDU ZASILAJĄCEGO I WIBRACJI
PublicationW artykule przedstawione zostały wyniki badań diagnostycznych łożysk silnika indukcyjnego z zastosowaniem metody pomiaru prądu zasilającego oraz wibracji. Poruszone zostały problemy dotyczące poszukiwania nowej metody opartej na pomiarze i analizie prądu, która w znacznym stopniu ułatwiłaby szybkie i sprawne znalezienie uszkodzenia w maszynie, bez konieczności bezpośredniego dostępu do badanego urządzenia. Zaprezentowano rezultaty...
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Diagnostyka łożysk silnika indukcyjnego na podstawie prądu zasilającego przy użyciu sztucznych sieci neuronowych
PublicationW artykule zawarto wyniki badań dotyczące diagnostyki łożysk silnika indukcyjnego na podstawie pomiarów prądu zasilającego z wyko-rzystaniem sztucznych sieci neuronowych. Zaprezentowano wyniki uczenia sieci oraz rezultaty testów przeprowadzonych na danych spoza zbioru uczącego. Badania wykonane zostały na obiektach z celowo wprowadzonymi uszkodzeniami łożysk. Przedstawiona nowa koncepcja zakłada użycie zestawu sieci neuronowych...
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Towards Understanding of Mechanics of Hernia Managed by Synthetic Mesh in Laparoscopic Operation: A Single Case Study
PublicationIn this paper a research towards understanding of mechanics of ventral hernia operated with the use of Physiomesh Open image in new window implant and SecureStrap Open image in new window staples is described. Experimental and numerical studies are conducted for that purpose. Experimental works cover uni-axial tension tests of the implant samples and of the implant-staples-tissue system. Also experiments on implant-staples-tissue...
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Supply current signal and artificial neural networks in the induction motor bearings diagnostics
PublicationThis paper contains research results of the diagnostics of induction motor bearings based on measurement of the supply current with usage of artificial neural networks. Bearing failure amount is greater than 40% of all engine failures, which makes their damage-free operation crucial. Tests were performed on motors with intentionally made bearings defects. Chapter 2 introduces the concept of artificial neural networks. It presents...
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BEARING SYSTEMS OF WIND TURBINES – MAINTENANCE PROBLEMS
PublicationW praktyce eksploatacyjnej turbin wiatrowych o tradycyjnej konstrukcji (przekładniowych) obserwowana jest duża awaryjność przekładni, a zwłaszcza łożysk tocznych szybkoobrotowych wałów przekładni. W Polsce na zlecenie właściciela dużej farmy wiatrowej, firmy Energa Wytwarzanie S.A., Politechnika Gdańska we współpracy z Politechniką Poznańską i Akademią Górniczo Hutniczą podjęły badania mające na celu diagnozowanie przyczyn uszkodzeń...
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Diagnostyka łożysk silnika indukcyjnego na podstawie prądu zasilającego przy użyciu sztucznych sieci neuronowych
PublicationW artykule zawarto wyniki badań dotyczące diagnostyki łożysk silnika indukcyjnego na podstawie pomiarów prądu zasilającego z wykorzystaniem sztucznych sieci neuronowych. Zaprezentowano wyniki uczenia sieci oraz rezultaty testów przeprowadzonych na danych spoza zbioru uczącego. Badania wykonane zostały na obiektach z celowo wprowadzonymi uszkodzeniami łożysk. Przedstawiona nowa koncepcja zakłada użycie zestawu sieci neuronowych...
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Wybrane metody diagnostyki łożysk silników indukcyjnych oparte o pomiar prądu
PublicationW artykule zawarto przegląd wybranych metod diagnostyki łożysk silnika indukcyjnego, bazujących na pomiarach prądu zasilającego. Jedno z nowych rozwiązań przetwarzania sygnałów zostało zaadaptowane przez autorów do stosowanego przez nich systemu diagnostycznego. Wyniki wstępnych badań symulacyjnych zweryfikowanych badaniami na rzeczywistym obiekcie wskazują, że rozwiązanie to ułatwia diagnozowanie. Autorzy zamierzają prowadzić...
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GUT Tribology
Laboratories* badania tarcia i zużycia materiałów tribologicznych * badania eksperymentalne układów łożyskowych (tocznych i ślizgowych) smarowanych olejem, wodą, zanieczyszczonymi smarami lub smarami smarowanymi * teoretyczne badania wykorzystania modeli zweryfikowanych eksperymentalnie (w tym MES, CFD i FSI) * eksperymentalne badania wytrzymałości zmęczeniowej (łożyska ślizgowe cienkowarstwowe) * projektowanie nowych i modernizacja istniejących...