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Search results for: circular sawing machine
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Precision of cutting system in circular sawing machine
PublicationW pracy przedstawiono analizę dokładności układu przecinania pilarki tarczowej, w której uwzglednoino dokładność struktury geometryczno- ruchowej przecinarki.
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Dynamics of the circular sawing machine spindle system
PublicationW pracy przedstawiono wyniki badań wpływu prędkości obrotowej na dynamikę układu wrzecionowego pilarki tarczowej. Czynnikami badanymi były bicie osiowe i promieniowe wrzeciona, które mierzono za pomocą czujników wiroprądowych na kierunku działania przekładni pasowej, a także na kierunku do niego prostopadłym. Przeprowadzone badania eksperymentalne wykazały, że wartość prędkości obrotowej wrzeciona oraz sposób przekazywania mocy...
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Dynamics of the total system of the circular sawing machine
PublicationW pracy przedstwaiono przyczyny i efekty zmiany położenia ostrzy piły tarczowej. Opisana metoda pomiaru zachowania dynamicznego piły pozwala uzytkownikowi okreslic przyczyny drgań. Ponadto, może wskazać drogi efektywnej ich minimalizacji.
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Experimental analysis of chip removing system in circular sawing machine
PublicationPaper presents analysis of the process of removing the wood chips generated during the cutting of the material on the circular sawing machine. The attention is focused on the upper cover of the chip removing system. Within the framework of the work a systematic experimental study of pressure distribution in the cover during operation of the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm was carried...
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EMPIRICAL ASSESMENT OF THE MAIN DRIVING SYSTEM OF THE CIRCULAR SAWING MACHINE
PublicationThe producers of panel saws tend to improve sawing accuracy and minimise a level of vibrations, to increase their competitiveness at the market. Mechanical vibrations in the main saw driving system, which level depend on a plethora independent factors, may really affect sawing accuracy and general machine tool vibrations. The objective of the research was to explore vibrations signals of the main spindle system, and to extract...
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Optimization of chip removing system operation in circular sawing machine
PublicationThe paper presents the optimization of the wood chips removing system in the sliding table saw. Chips are generated during the cutting of the material. The attention was focused on the upper casing of mentioned system. The methodical experimental studies of the pressure distribution inside the casing during the wood chip removing operation for the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm were...
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The reduction of vibrations in circular sawing machines
PublicationThe presented in this paper the main objectives of the research were to explore vibrations signals of the main spindle system, the machine tool body and a circular saw to extract informative features for assessment of the designs of the panel saw Fx3 and its follower Fx550.Even though the main spindle of the new table sliding saw Fx550 has its rotational speeds larger about 20% in comparison to the Fx3, peak values of the vibrational...
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Experimental examination and modification of chip suction system in circular sawing machine
PublicationThe article presents the results of experimental examination of the wood chip suction system in the existing sliding table saw before and after its modifi cation. The studies focused on the extraction hood of the mentioned system. The methodical experimental research of the pressure distribution inside the hood during wood chip removal for the selected rotational speed of saw blades of 3500 and 6000 min-1 with a diameter of 300...
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Numerical analysis of chip removing system operation in circular sawing machine using CFD software
PublicationPaper presents the analysis of the results of numerical simulations of the air flow process of wood chips removing system in the circular sawing machine. The attention is focused on the upper cover and bottom shelter of the chip removing system. Within the framework of the work a systematic numerical modeling of the air flow distribution in the cover and shelter during operation of the selected rotational speed of saw blade with...
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Chip suction system in circular sawing machine: empirical research and computational fluid dynamics numerical simulations
PublicationThe experimental analysis of the wood chip removing system during its redesigning in the existing sliding table circular saw and computational fluid dynamic (CFD) numerical simulations of the air flow process is presented in the paper. The attention was focused on the extraction hood and the bottom shelter of the actual existing system. The main aim was to perform experimental research on the pressure distribution inside the...
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Analyses of static displacements of a spindle apllied in typical circular sawing machines
PublicationW pracy przedstawiono analizę właściwości statycznych wrzeciona stosowanego w typowych pilarkach tarczowych. Zdefiniowano umowną oś obrotu wrzeciona pilarki tarczowej, która odpowiada geometrycznemu środkowi otworu piły tarczowej. W obliczeniach wyznaczono przemieszczenia umownej osi obrotu wrzeciona, wskaźnik sztywności wrzeciona oraz przemieszczenie poprzeczne piły.
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Revisiting the estimation of cutting power with different energetic methods while sawing soft and hard woods on the circular sawing machine: a Central European case
PublicationIn the classical approaches, used in Central Europe in practice, cutting forces and cutting power in sawing processes of timber are commonly computed by means of the specific cutting resistance kc. It needs to be highlighted that accessible sources in handbooks and the scientific literature do not provide any data about wood provenance, nor about cutting conditions, in which cutting resistance has been empirically determined. In...
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Application in circular sawing machines of the experimental results of investigations of the chip removing system operation
PublicationThe experimental results of the chip removing system operation are presented. The main aim of them was to optimize suction system of the panel saw Fx3 and its follower Fx550. The attention was focused on the upper casing, which was the part of removing system. Within the framework of the work a systematic experimental study of pressure distribution in the casing during operation of the selected rotational speed of saw blade with...
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Economical wood sawing with circular saw blades
PublicationMaterial- and energy-saving belong to the basic requirements which are imposed on the contemporary manufacturing processes. Since realization of those processes gives measurable profits not only economical but also ecological. In case of wood sawing with circular saw blades material- and energy-savings are dependent on total overall set of teeth (theoretical kerf) and teeth position accuracy in relation to the workpiece. Hence,...
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Entrance and exit conditions of teeth during circular sawing.
PublicationW pracy przedstawiono analizę rozkładu czasowego i przestrzennego geometrycznych warunków wejścia i wyjścia ostrzy piły przy przecinaniu piłami tarczowymi.
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MACHINE VISION DETECTION OF THE CIRCULAR SAW VIBRATIONS
PublicationDynamical properties of rotating circular saw blades are crucial for both production quality and personnel safety. This paper presents a novel method for monitoring circular saw vibrations and deviations. A machine vision system uses a camera and a laser line projected on the saw’s surface to estimate vibration range. Changes of the dynamic behaviour of the saw were measured as a function of the rotational speed. The critical rotational...
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Pro-ecological technology of wood sawing with circular saw blades
PublicationW niniejszym artykule opisano możliwości materiało- i energooszczędnego przecinania piłami tarczowymi. Przedstawiono również przykłady efektów zastosowania proekologicznych technologii przecinania w przemyśle.
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Forecasting values of cutting power for the sawing process of impregnated pine wood on band sawing machine
PublicationW artykule przedstawiono prognozowane wartości mocy skrawania dla pilarki taśmowej (ST100R firmy STENNER), które są stosowane w polskich tartakach. Wartości mocy skrawania oszacowano dla drewna sosny zwyczajnej (Pinus sylvestris L.), które zostało poddane impregnacji. Dla porównania wyznaczono również wartości mocy skrawania dla drewna niezaimpregnowanego. Wartości te określono za pomocą innowacyjnej metody prognozowania sił skrawania,...
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Clamping precision of a cilcular saw blade on a spindle of a sawing machine
PublicationW pracy przedstawiono analizę dokładności mocowania piły tarczowej na wrzecionie pilarki, w której uwzgledniono jedynie tolerancje wykonania układu wrzeciona pilarki i piły tarczowej.
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Monitoring of the circular saw vibrations with machine vision system.
PublicationPraca przedstawia metodologię wyznaczania drgań obracających się pił tarczowych z wykorzystaniem technik wizyjnych. Na podstawie otrzymanych wyników można wyznaczyc prędkości krytyczne piły oraz podac obszary prędkości zalecanych (najmniejsze wartości drgań poprzecznych piły).
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THE EFFECT OF WOOD DRYING METHOD ON THE GRANULARITY OF SAWDUST OBTAINED DURING THE SAWING PROCESS USING THE FRAME SAWING MACHINE
PublicationThe experimental results of the study focused on the effect of drying processes of warm air drying at the temperature of 6580°C and warm air-steam mixture drying at the temperature of 105°C of pine and beech wood to the size of sawdust grains created by cutting using RPW 15M frame saw is presented in the paper. Particle size analysis of dry sawdust was performed using two methods - screening method and optical method based on...
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Influence of feed rate on the granularity and homogenity of oak sawdust obtained during the sawing process on the frame sawing machine PRW15M
PublicationOpisano wpływ prędkości posuwu na skład granulometryczny i jednorodność trocin dębowych otrzymanych podczas procesu przecinania na pilarce ramowej PRW15M. Wykazano, że otrzymane trociny mogą być wykorzystane w produkcji produktów drewnopochodnych w ilości 75% dla posuwu 0.36 m/min i 82% przy posuwie 1.67 m/min. Pozostałe trociny stanowią odpad.
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The methodology for determining of the value of cutting power for cross cutting on optimizing sawing machine
PublicationIn the article the methodology of forecasting the energy effects of the cross-cutting process using the classical method, which takes into account the specific cutting resistance, is presented. The values of cutting power for the cross-cutting process of two types of wood (softwood and hardwood) were forecasted for the optimizing sawing machine with using presented methodology. The cross-cutting process with high values of feed...
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Influence of frame sawing machine´s kinematics on saw blade tooth wear.
PublicationW pracy przedstawiono wpływ kinematyki pilarki ramowej na zużycie ostrzy piłtrakowych.
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Analytical model of torsional vibrations of typical sawing machine main drive system
PublicationPrzedstawiono model fizyczny i matematyczny drgań skrętnych napędu głównego typowej pilarki tarczowej. Model tworzą elementy sztywne SES połączone między sobą za pośrednictwem elementów sprężysto - tłumiących EST w układzie szeregowym. W modelu matematycznym uwzględniono: właściwości dynamiczne silnika napędowego, wymiary piły tarczowej, cechy materiału obrabianego (wymiary, rodzaj drewna, wilgotność drewna) oraz właściwości dynamiczne...
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A newly-developed model for predicting cutting power during wood sawing with circular saw blades
PublicationIn the classical approach, cutting forces and cutting power in sawing processes of orthotropic materials such as wood are generally calculated on the basis of the specific cutting resistance kc (cutting force per unit area of cut). For every type of sawing kinematics (frame saws, band saws and circular sawing machines) different empirical values of specific cutting resistance kc have to be applied. It should be emphasised that...
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The effect of full-cell impregnation of pine wood (Pinus Sylvestris L.) on the fine dust content during sawing on a frame sawing machine
PublicationIn this paper the results of the analysis of the effect of the impregnation treatment of pine wood on the granularity of sawdust from the sawing process on the frame sawing machine PRW 15M are presented. Granulometric analyses of chips from impregnated and unimpregnated pine wood implies that the impregnation of pine wood does not affect the size and structure of the sawdust produced. A major ≈ 95% share of the formed chips is...
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Optimal selection of the sawdust separation device for a narrow-kerf sawing machine PRW15-M
PublicationW pracy przedstawiono granulometryczną analizę rozkładu wiórów i pyłu drzewnego otrzymanego w procesie przecinania suchych pryzm sosnowych na pilarce ramowej wielopiłowej PRW15-M. Wielkości wiórów mieściły się w granicach od 84,7 μm do nawet 14 mm. Te ostatnie są elementami będącymi efektem rozszczepiania dolnej powierzchni pryzmy przez wychodzące z niej ostrza piły. Większośc wiórów z najmniejszych frakcji ma postać sześciennych...
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Revisiting The Determination Of Cutting Power While Sawing Of Wood With Circular Saw Blades By Means Of Fracture Mechanics
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (power) could be considered from a point of view of modern fracture mechanics. Cutting forces may be employed to determine not only toughness...
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Analysis of surface roughness of chemically impregnated Scots pine processed using frame-sawing machine
PublicationThe objective of this work was to evaluate the effect of the impregnation process of pine wood (Pinus sylvestris L.) on roughness parameters of the surface processed on a frame sawing. The samples weredried and impregnated using a commercial procedure by a local company. The touch method withthe use of measuring stylus (pin) was employed to determine of surface roughness of the samplesconsidering parameters, namely, arithmetical...
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Dynamics of cutting power during sawing with circular saw blades as an effect of wood properties changes in the cross section
PublicationIn the paper the effect of the method calculation upon the cutting power is presented. In computations were used models in which fracture toughness was incorporated. The comparison concerned models as follows: FM-CM – classic model in which the sum of all uncut chip thicknesses of the simultaneously teeth engaged represented the mean uncut chip thickness, FM-FDM – full dynamical model in which besides variable uncut chip thickness...
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Economical wood sawing with circular saw blades of a new design (Ekonomicno piljenje drva kruznom pilom novog dezajna)
PublicationMaterial-saving and energy-saving belong to the basic requirements imposed on contemporary manufacturing processes. The realization of these processes gives measurable profi ts, not only economical butalso ecological. In the case of wood sawing with circular saw blades, material- and energy-savings are dependent on total overall set of teeth (theoretical kerf) and teeth position accuracy in relation to the workpiece. Hence, it...
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Fracture mechanics model of cutting power versus widespread regression equations while wood sawing with circular saw blades
PublicationA comparison of the theoretical cutting power consumption results forecasted with the model (FM_CM model) which include work of separation (fracture toughness) in addition to plasticity and friction, and two widespread regression equations while wood sawing with circular saw blades has been described. in and cutting power consumption forecasted. In computations of the cutting power consumption during rip sawing of Scots pine wood...
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Sawdust size distribution analysis of thermally modified and unmodified oak wood sawed on the frame sawing machine PRW15-M
PublicationW pracy przedstawiono wyniki analizy granulometrycznej składu wiórów drewna dębowego niemodyfikowanego i modyfikowanego termicznie uzyskanych podczas piłowania na pilarce ramowej PRW15-M z prędkością posuwu 1.67 mmin-1. Otrzymane trociny termicznie modyfikowanego drewna dębowego składają się z wiórów o ziarnistości w przedziale od 44.7 mm do 4.6 mm, podczas gdy dla drewna niemodyfikowanego zaobserwowano zmiany ziarnistości w granicach...
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Granulometric analysis of dry sawdust from the sawing process on the frame sawing machine PRW15M = Granulometrická analýza suchej piliny z procesu pílenia borovicového dreva na rámovej píle PRW-15M
PublicationW artykule przedstawiono wyniki analizy granulometrycznej trocin otrzymanych podczas procesu przecinania drewna sosnowego na pilarce ramowej PRW15M. Wielkość otrzymanych trocin miesciła się w zakresie od 84,7 µm do 15,2 mm. Z punktu widzenia kształtu trociny średniej wielkości d>125µm są swym kształtem zbliżone do włókien drzewnych. Z kolei, drobne frakcje d<125µm mają kształt sześcienny. Ponadto, wzrost prędkości posuwu powoduje...
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Sawing Processes as a Way of Determining Fracture Toughness and Shear Yield Stresses of Wood
PublicationA new computational model, based on fracture mechanics, was used to determine cutting forces. Unlike traditional computing methods, which depend on many coefficients reflecting the machining of solid wood, the new model uses two main parameters: fracture toughness and shear yield stresses. The aim of this study was to apply this new method to determine these parameters for the tooth cutting edge principal positions and longitudinal...
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Circular saw vibrations or dynamics of the spindle
PublicationSawing of wood with circular saws is a typical example of cutting with multi-blade tools. In that kind of cutting, theposition accuracy of following tool blades is a crucial factor which affects the cutting process and machining final effects.Position tooth errors may cause deterioration in cutting conditions, changes in loads of individual teeth and the tool as a whole,and also a decrease in accuracy and surface quality after...
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CUTTING POWER FORECASTING WHILE WOOD SAWING: FRACTURE MECHANICS APPROACH AND AXELSSON’S MODEL COMPARISON
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (power) could be considered from a point of view of modern fracture mechanics. Another way is to forecast cutting power consumption on...
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Is It Right To Predict Cutting Forces On The Basis Of Wood Density?
PublicationSeveral properties of wood can be correlated to wood density. It is widely accepted that the cutting power requirements are following this general assumption. Therefore, according to classic literature sources available for determination of the cutting power for both band- and circular- sawing machines, the cutting power requirements (and/or cutting forces) are computed as a function of the wood specific gravity SG. It was shown...
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Application of fracture mechanics for energetic effects predictions while wood sawing
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (power) could be considered from a point of view of modern fracture mechanics. Cutting forces may be employed to determine not only toughness...
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An Innovative Approach to the Forecasting of Energetic Effects While Wood Sawing
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specifi c cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, the cutting forces (power) problem may be tackled with an innovative, up-to-date fundamental analysis of the mechanics of sawing based on modern fracture mechanics....
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An innovative approach to the forecasting of energetic effects while wood sawing
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, the cutting forces (power) problem may be tackled with an innovative, up-to-date fundamental analysis of the mechanics of sawing based on modern fracture...
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Application of Fracture Mechanics for Energetic Effects Predictions While Wood Sawing
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (or power - more interesting from energetic point of view) could be considered from a point of view of modern fracture mechanics. Cutting...
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New approaches to cutting resistance estimation of wood cutting process with circular-saw blades
PublicationTheoretical and experimental determination of values of cutting resistance belongs to the basic and simultaneously the most developed field of mechanics of this process. Energetic effects of wood sawing process are mainly calculated on the basis of the specific cutting resistance which, in wood cutting, is a function on a lot of factors. In this paper new method for calculation of cutting resistance is described. The latter method...
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Predicting cutting power for band sawing process of pine and beech wood dried with the use of four different methods
PublicationWood drying is an important stage in the woodworking process. After drying, wood is subject to a re-sawing process, for which a high quality surface, low material loss, and high efficiency are often required. In this paper, forecasted values were presented of cutting power for the re-sawing process of pine and beech wood that were dried with four different methods. Forecasting of cutting power for an industrial band saw machine...
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AN INNOVATIVE APPROACH TO PREDICTION ENERGETIC EFFECTS OF WOOD CUTTING PROCESS WITH CIRCULAR-SAW BLADES
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. The aim of the paper is to present a new calculating model using the application of modern fracture mechanics and to compare cutting parameters of native beech, Bendywood...
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Analysis of the design development of the sliding table saw spindles
PublicationProducers of sliding table saws constantly strive for improvement in sawing accuracy. One of the method is an upswing in a spindle behavior, since, it affects to a large degree sawing effects. The design development of sliding table saw spindles during the last quarter-century is presented. The spindle system of the modernized spindle of the sawing machine Fx550 is described.
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SAWING PROCESS AS A NEW ALTERNATIVE WAY OF DETERMINING SOME WOOD PROPERTIES
PublicationCutting forces (power) could be considered from a point of view of modern fracture mechanics. The developed cutting model, derived from fracture mechanics, includes work of separation (fracture toughness) in addition to plasticity and friction, and also dullness of the cutting edge described by the cutting edge radius. Moreover, forecasting of the shear plane angle for the cutting models, broaden possibilities of energetic effects...
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Prevention of resonance oscillations in gear mechanisms using non-circular gears
PublicationOne of the main disadvantages of gear mechanisms is the occurrence of noise and vibrations. This study investigated the applicability of non-circular gears for preventing resonance oscillations in gear mechanisms. The influence of a small deviation of the gear centrodes from the nominal circles on kinematic and oscillatory characteristics was analysed. It was shown that a larger deviation results in a smaller resonance amplitude...
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A Critical Reanalysis of Uncontrollable Washboarding Phenomenon in Metal Band Sawing
PublicationThe article analyzes the cutting process of hard bars. Investigations conducted in industrial conditions demonstrated the presence of surface errors in the machined workpieces in the form of washboard patterns. The purpose of this study was to analyze the results of cutting on band sawing machines with different band saw blades. The cutting processes were conducted on three different horizontal band sawing machine types. Analyzed...