This article introduces shape deformation as a new approach to the computer-aided design (CAD) of high-frequency components. We show that geometry deformation opens up new design possibilities and offers additional degrees of freedom in the 3-D modeling of microwave structures. Such design flexibility is highly desirable if the full potential of additive manufacturing (AM) is to be exploited in the fabrication of RF and microwave...

This letter presents a novel design for a 3-D-printed circular waveguide dual-mode (CWDM) filter with a modified cavity shape. The modification leads to a wide spurious-free stopband, which is highly desirable for channel separation in waveguide contiguous output multiplexers (OMUXs) in satellite communication systems. The new resonant cavity design is a result of applying shape deformation to a basic circular cavity in order to...

In this study, a novel low-cost polishing method for internal surface roughness reduction of additively manufactured components, developed for waveguide (WG) circuits operating in the millimeter frequency range is proposed. WG components fabricated using powder bed fusion (PBF) generally feature roughness of ten to fifty microns, which influences the increase of roughness-related conductor power losses having a major effect on...