Wyszukiwarka
prof. dr hab. inż. Kazimierz Orłowski
Publikacje
Filtry
wszystkich: 227
Katalog Publikacji
Rok 2024
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Effect of applied standard wood machining fluid on colour and chemical composition of the machined wood surface
PublikacjaAppropriate monitoring of wood machining processes is a key issue to ensure the expected quality of the processed wood, expected efficiency and minimize energy consumption of production processes. A new trend is the design of environmentally friendly machining fluids. In this paper, as a preliminary study in this field, the effect of applied standard wood machining fluid on changes in the colour and chemical composition of the...
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Granulometric characterization of Arctic driftwood sawdust from frame sawing process
PublikacjaArctic driftwood can be used as an alternative source of wood as construction timber and furniture material, especially in Iceland and Greenland. The use of Arctic driftwood can help in the fight against climate change, by developing land reforestation processes and reducing the volume harvested wood from forests and sustainability of harvesting processes. In this paper the results of an analysis of the effect of long-term residence...
Rok 2023
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Analysis of surface roughness of chemically impregnated Scots pine processed using frame-sawing machine
PublikacjaThe objective of this work was to evaluate the effect of the impregnation process of pine wood (Pinus sylvestris L.) on roughness parameters of the surface processed on a frame sawing. The samples weredried and impregnated using a commercial procedure by a local company. The touch method withthe use of measuring stylus (pin) was employed to determine of surface roughness of the samplesconsidering parameters, namely, arithmetical...
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Capacity of Surface Production of Band Sawing in Manufacture of Oak Floor Upper Layers
PublikacjaThin lamellae, corresponding to the layer components of structural glued members, i.e., 2-ply or 3-ply glued flooring, can be manufactured in re-sawing operations of kiln-dried wood blocks or in wet technologies, which currently seem to be more common because of the shorter drying time. The re-sawing process in wet technology is conducted on dedicated thin-cutting band sawing machines with stellite-tipped band saws. The goal of...
Rok 2022
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Analyses of Shear Angle in Orthogonal Cutting of Pine Wood
PublikacjaThe determination of energy effects for wood machining processes, such as cutting power and cutting forces, is very useful in designing of manufacture process of wooden products. A more accurate prediction of cutting forces requires a correct determination of the shear angle value, which can be determined using various models. In this article, shear angle values for an orthogonal linear cutting process of pine wood are determined. The...
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ASSESSMENT OF WEAR OF THE BANDSAW TEETH IN INDUSTRIAL CONDITIONS
PublikacjaA methodology for measuring bandsaw tooth wear is presented in this paper. This type of measurement is proposed as an alternative way of determining tooth wear in industrial conditions. The method is based on determining the KE value, i.e., the distance of the radius of the rounded cutting edge of the tooth and the intersection of the surface of the back and the surface of the face of the cutting wedge of the bandsaw tooth....
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Lateral forces determine dimensional accuracy of the narrow‑kerf sawing of wood
PublikacjaThe shrinking global forest area limits the supply of industrially usable raw resources. This, in combination with the ever‑increasing consumption of timber due to population growth can lead to the lack of a positive balance between the annual volumetric growth and consumption of wood. An important innovation toward increasing environmental and economic sustainability of timber production is to reduce the volume of wood residues...
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OVERALL SET OF BANDSAW TEETH VERSUS METHODS OF MEASUREMENTS
PublikacjaThis article deals with the impact of the manual methods of measurement on the overall set measurement results. It describes the results of the measurement of bandsaw teeth kerf with the use of a micrometer and a digital calliper. It is commonly known that the cutting process causes the wear of cutting tools. The wear of the cutting edge depends on the cutting conditions as well as on the mechanical properties of the processed...
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Preliminary studies on the effect of feed speed on the colour change of wood
PublikacjaThis paper presents the results of preliminary analyses of the effect of cutting parameters on changes in the colour of wood. Beech wood cut with use circular saw was analysed. The cutting parameter tested was the feed speed, represented by the feed per tooth. Sawing processes with different feed per tooth ranging from 0.0008 mm to 0.09 mm were analysed. It was observed that over the entire range of feed rate per tooth analysed,...
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The effect of beech wood (Fagus sylvatica L.) steaming process on the colour change versus depth of tested wood layer
PublikacjaThe results of experimental research on the colour changes of beech wood at different depths of the tested layer are presented. Beech wood (Fagus sylvatica L.) dried in a conventional kiln was tested. Half of the wood samples were steamed prior to the drying process. Colour changes were measured at various depths after the face milling process was used to remove the material to expose to the deeper surface. The colour changes were...
Rok 2021
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Characterization of Arctic Driftwood as Naturally Modified Material. Part 1: Machinability
PublikacjaArctic driftwood has reached the coast of Iceland for centuries. This material was used by the inhabitants of the island as a building material for houses, boats, churches and pasture fences. Nowadays, the driftwood is used in the furniture industry, for the finishing of internal and external walls of buildings and also by artists. The properties of driftwood differ to that of original resource due the long-term effects of exposure...
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Comparison of the fracture toughness of pine wood determined on the basis of orthogonal linear cutting and frame sawing
PublikacjaIn this paper, the values of the fracture toughness of Scots pine determined by cutting tests are presented. The cutting tests were carried out using the samples of Scotch pine (Pinus sylvestris L.) from Pomeranian Region, Poland. These experiments were carried out on two research stands: orthogonal linear cutting tests were conducted using the microtome instrument and the frame saw PRW-15M was used for sawing tests. The values...
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Experimental research of the effect of face milling strategy on the flatness deviations
PublikacjaIn this paper the dependencies between face milling strategy of EN AW6082-T6 aluminum alloy samples, with difference thicknesses (6, 8, and 12 mm) and two cold rolling directions, and flatness deviations were presented. Three strategies of milling included different proportions of material removed from both sides of the plates. This approach allowed to control the proportions of residual surface stresses on both sides of the specimens,...
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Influence of drying mode and feed per tooth rate on the fine dust creation in pine and beech sawing on a mini sash gang saw
PublikacjaThe experimental results of the study focused on the effect of drying processes of modified air drying and warm air steam mixture drying of pine and beech wood on the size of sawdust particles created in cutting using PRW-15M sash gang saw, are presented in the paper. Particle size analysis of dry sawdust was performed using two methods—sieving method and laser diffraction analysis. The results showed that the drying process did...
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Mathematical model of the energy consumption calculation during the pine sawn wood (Pinus sylvestris L.) drying process
PublikacjaThe article presents the modification of the existing mathematical model to calculate energy consumption during conventional drying process. Apart from energy consumption the model permits to estimate the time of high-temperature drying process. The drying medium is air and superheated steam mixture. The obtained calculation results were compared with conducted experimental tests of drying square-edged sawn sapwood timber (Pinus...
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Recovering Evaluation of Narrow-Kerf Teeth of Mini Sash Gang Saws
PublikacjaSash gang saws with narrow-kerf saw blades are used in the production of glued laminate flooring elements in plants where dry technology is applied. This means that boards or friezes are sawn into top layer lamellae in dry conditions (moisture content of about 10–12%) from expensive wood species, often exotic. The object of this research was stellite-tipped teeth of narrow kerf saw blades sharpened under industrial conditions....
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Surface Roughness Evaluation in Thin EN AW-6086-T6 Alloy Plates after Face Milling Process with Different Strategies
PublikacjaLightweight alloys made from aluminium are used to manufacture cars, trains and planes. The main parts most often manufactured from thin sheets requiring the use of milling in the manufacturing process are front panels for control systems, housing parts for electrical and electronic components. As a result of the final phase of the manufacturing process, cold rolling, residual stresses remain in the surface layers, which can influence...
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The Influence of Drying Temperature on Color Change of Hornbeam and Maple Wood Used as Surface and Inner Layers of Wood Composites
PublikacjaThe thermal treatment of wood changes its structure due to the degradation of wood polymers (cellulose, hemicellulose and lignin), so the physical properties of wood are either improved or degraded. Color changes apply not only to natural wood, but also to such wood composites for which some amount of glue is used in their construction (e.g., plywood, blockboard or laminboard). This article is focused on the analysis of hornbeam...
Rok 2020
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A Critical Reanalysis of Uncontrollable Washboarding Phenomenon in Metal Band Sawing
PublikacjaThe article analyzes the cutting process of hard bars. Investigations conducted in industrial conditions demonstrated the presence of surface errors in the machined workpieces in the form of washboard patterns. The purpose of this study was to analyze the results of cutting on band sawing machines with different band saw blades. The cutting processes were conducted on three different horizontal band sawing machine types. Analyzed...
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Cutting model parameters from frame sawing of natural and impregnated Scots pine (Pinus sylvestris L.)
PublikacjaIn this paper, absolute and density normalized cutting model parameters of natural and impregnated Scots pine (Pinus sylvestris L.) are shown and a method for the calculation of their corresponding material properties in the principal material directions of wood is presented. The parameters were determined from measurements of cutting power on a sash gang saw, and are in detail the fracture toughness and the shear yield strength...
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Effect of pine impregnation and feed speed on sound level and cutting power in wood sawing
PublikacjaThe sound levels along with the cutting power registered during the sawing process of the impregnated and non-impregnated pine wood at two feed speeds are shown and compared in this paper. Statistically significant differences in the acoustic signals occurred at the lower feed rate. The differences became smaller with an increase in the feed speed. In contrast to the sound signal, the differences...
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Effect of the Drying Method of Pine and Beech Wood on Fracture Toughness and Shear Yield Stress
PublikacjaThe modern wood converting processes consists of several stages and material drying belongs to the most influencing future performances of products. The procedure of drying wood is usually realized between subsequent sawing operations, affecting significantly cutting conditions and general properties of material. An alternative methodology for determination of mechanical properties (fracture toughness and shear yield stress) based...
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Effect of Thermal Treatment of Birch Wood by Saturated Water Vapor on Granulometric Composition of Chips from Sawing and Milling Processes from the Point of View of Its Processing to Composites
PublikacjaThe goal of this work is to investigate the impact of thermal modification of birch wood with saturated steam on the particle size distribution of the sawing and milling process. Birch wood (Betula pendula Roth) is an excellent source to produce plywood boards. Wastes from mechanical processing of birch wood are suitable to produce composite materials. Granulometric analyses of chips from sawing processes on the PRW 15M frame saw,...
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On-line measurement of wood surface smoothness
PublikacjaThe latest progress in the field of optics and microelectronics resulted in development of new generation vision systems capable of scanning surface topography with very high sampling frequencies. The blue color of illuminating light as well as novel systems for controlling ultra-thin laser line thickness allows measurement of the porous surface of wood with a triangulation method. Three alternative sensors were tested here in...
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Predicting cutting power for band sawing process of pine and beech wood dried with the use of four different methods
PublikacjaWood drying is an important stage in the woodworking process. After drying, wood is subject to a re-sawing process, for which a high quality surface, low material loss, and high efficiency are often required. In this paper, forecasted values were presented of cutting power for the re-sawing process of pine and beech wood that were dried with four different methods. Forecasting of cutting power for an industrial band saw machine...
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Revisiting the estimation of cutting power with different energetic methods while sawing soft and hard woods on the circular sawing machine: a Central European case
PublikacjaIn the classical approaches, used in Central Europe in practice, cutting forces and cutting power in sawing processes of timber are commonly computed by means of the specific cutting resistance kc. It needs to be highlighted that accessible sources in handbooks and the scientific literature do not provide any data about wood provenance, nor about cutting conditions, in which cutting resistance has been empirically determined. In...
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The Design Development of the Sliding Table Saw Towards Improving Its Dynamic Properties
PublikacjaCutting wood with circular saws is a popular machining operation in the woodworking and furniture industries. In the latter sliding table saws (panel saws) are commonly used for cutting of medium density fiberboards (MDF), high density fiberboards (HDF), laminate veneer lumber (LVL), plywood and chipboards of different structures. The most demanded requirements for machine tools are accuracy and precision, which mainly depend on...
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THE EFFECT OF DRYING INTENSITY ON THE COLOR CHANGES OF PINE WOOD (PINUS SYLVESTRIS L.)
PublikacjaThe effect of the selection of drying process parameters on the color change of Scots pine wood (Pinus Sylvestris L.) is presented. In this work the experimental studies have been performed. The research focused on the influence of drying intensity on the changes of color after drying process. Intensity of drying process was determined on the basis of the average drying gradient. To determine the color of wood before and after...
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THE EFFECT OF LOG SORTING STRATEGY ON THE FORECASTED LUMBER VALUE AFTER SAWING PINE WOOD
PublikacjaThe optimal transformation path for the resource is determined by the quality of a log combined with its dimension. The commercial value of derived products is also closely connected with the size and extent of containing wood deficiencies. The results of studies with three diverse strategies for log sorting are presented in the paper. Resource assessment by a worker without extensive experience in sorting logs, the certified grading...
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Theoretical and Actual Feed Per Tooth During Wood Sawing on an Optimizing Cross-Cut Saw
PublikacjaThe work presents the geometries of circular saw teeth, whose task is to divide the cross-cut of the cutting layer. For efficient machining on a cross-cut saw with high feed speed values (about 1 ms−1) maximal theoretical feeds per tooth are determined. These values were compared with the actual values determined during transverse cutting of pine wood on a special test stands in industrial conditions. In the experiment the rotational...
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Thickness accuracy of sash gang sawing
PublikacjaThin lamellae, corresponding to the layer components of structural glued members, i.e. 2-ply or 3-ply glued parquet, can be manufactured in re-sawing operations of kiln-dried wood blocks. These must be prepared with high dimensional accuracy and adequate surface quality following specific technical requirements for lamellae thickness variations, especially in the upper layers of the glued composite parquet. The accuracy of oak...
Rok 2019
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Comparison of Surface Quality and Tool-Life of Glulam Window Elements after Planing
PublikacjaThe quality of the surface of wooden elements, that have been planed, has a crucial importance in the whole production process, since the obtained effects affect the quality of wooden surface after fi nishing (painting). The occurrence of defects is usually the reason for qualifying a workpiece as scrap or for requiring additional work. This paper presents the selected results of research of the effect of the cutting tool wear...
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The effect of an active force while slide diamond burnishing of wooden shafts upon process quality
PublikacjaThe quality of the surface of wooden elements that have been turned and burnished has got a crucial meaning in the whole production process flow, since the obtained effects affect the quality of the wooden surface after finishing (coating, painting). In the paper, selected results of the investigation of the effect of the burnishing process on the surface quality of the elements after turning are presented. Research experiments...
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THE EFFECT OF WOOD DRYING METHOD ON THE GRANULARITY OF SAWDUST OBTAINED DURING THE SAWING PROCESS USING THE FRAME SAWING MACHINE
PublikacjaThe experimental results of the study focused on the effect of drying processes of warm air drying at the temperature of 6580°C and warm air-steam mixture drying at the temperature of 105°C of pine and beech wood to the size of sawdust grains created by cutting using RPW 15M frame saw is presented in the paper. Particle size analysis of dry sawdust was performed using two methods - screening method and optical method based on...
Rok 2018
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Experimental examination and modification of chip suction system in circular sawing machine
PublikacjaThe article presents the results of experimental examination of the wood chip suction system in the existing sliding table saw before and after its modifi cation. The studies focused on the extraction hood of the mentioned system. The methodical experimental research of the pressure distribution inside the hood during wood chip removal for the selected rotational speed of saw blades of 3500 and 6000 min-1 with a diameter of 300...
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Forecasting values of cutting power for the sawing process of impregnated pine wood on band sawing machine
PublikacjaW artykule przedstawiono prognozowane wartości mocy skrawania dla pilarki taśmowej (ST100R firmy STENNER), które są stosowane w polskich tartakach. Wartości mocy skrawania oszacowano dla drewna sosny zwyczajnej (Pinus sylvestris L.), które zostało poddane impregnacji. Dla porównania wyznaczono również wartości mocy skrawania dla drewna niezaimpregnowanego. Wartości te określono za pomocą innowacyjnej metody prognozowania sił skrawania,...
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Fracture Toughness and Shear Yield Strength Determination for Two Selected Species of Central European Provenance
PublikacjaWhen offcut of wood is formed by shearing, Atkins’s analyses of sawing processes can be applied. Using this modern approach, it is possible to determine the fracture toughness and shear yield strength of wood. This model is only applicable for the axial-perpendicular cutting direction because both of these parameters are suitable for the given direction of cutting edge movement and cannot be considered material constants. Alternatively,...
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MACHINE VISION DETECTION OF THE CIRCULAR SAW VIBRATIONS
PublikacjaDynamical properties of rotating circular saw blades are crucial for both production quality and personnel safety. This paper presents a novel method for monitoring circular saw vibrations and deviations. A machine vision system uses a camera and a laser line projected on the saw’s surface to estimate vibration range. Changes of the dynamic behaviour of the saw were measured as a function of the rotational speed. The critical rotational...
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Numerical analysis of chip removing system operation in circular sawing machine using CFD software
PublikacjaPaper presents the analysis of the results of numerical simulations of the air flow process of wood chips removing system in the circular sawing machine. The attention is focused on the upper cover and bottom shelter of the chip removing system. Within the framework of the work a systematic numerical modeling of the air flow distribution in the cover and shelter during operation of the selected rotational speed of saw blade with...
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Prognozowanie wartości mocy skrawania dla procesu przecinania impregnowanego drewna sosnowego na pilarce taśmowej
PublikacjaW artykule przedstawiono prognozowane wartości mocy skrawania dla pilarki taśmowej (ST100R firmy STENNER), które są stosowane w polskich tartakach. Wartości mocy skrawania oszacowano dla drewna sosny zwyczajnej (Pinus sylvestris L.), które zostało poddane impregnacji. Dla porównania wyznaczono również wartości mocy skrawania dla drewna niezaimpregnowanego. Wartości te określono za pomocą innowacyjnej metody prognozowania sił skrawania,...
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Surface texture of pine wood beams after planing in industrial conditions
PublikacjaMeasuring the surface features of wooden components after planing is connected with the rising demands regarding to the quality of the painted window frames. In the paper the complex surface texture analysis especially identifying of surface damages using non-contact 3D measurement techniques for precise area measurement were presented.This enabled the study of irregular surface features with sufficient fidelity and resolution....
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THE EFFECT OF ALTERNATIVE CUTTER PATHS ON FLATNESS DEVIATIONS IN THE FACE MILLING OF ALUMINUM PLATE PARTS
PublikacjaIn this paper the relationships between the alternative machining paths and flatness deviations of the aluminum plate part, were presented. The flatness tolerance of the main surface of the plate part has crucial meaning due to the assembly requirement of piezoelectric elements on the radiator. The aluminum bodies under investigation are the base part of the radiators with crimped feathers for the train industry. The surface of...
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The Effect of Full-Cell Impregnation of Pine Wood (Pinus sylvestris L.) on Changes in Electrical Resistance and on the Accuracy of Moisture Content Measurement Using Resistance Meters
PublikacjaThe impact of the full-cell impregnation of pine wood was investigated with respect to changes in electrical resistance and the accuracy of moisture content measurement. This study compared the resistance of impregnated and untreated pine timber harvested from the northern part of Poland (Pomeranian region). The wood was impregnated by the vacuum-pressure method. The preservative (TANALITH E 3475) and coloring (TANATONE 3950) agents...
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The effect of full-cell impregnation of pine wood (Pinus Sylvestris L.) on the fine dust content during sawing on a frame sawing machine
PublikacjaIn this paper the results of the analysis of the effect of the impregnation treatment of pine wood on the granularity of sawdust from the sawing process on the frame sawing machine PRW 15M are presented. Granulometric analyses of chips from impregnated and unimpregnated pine wood implies that the impregnation of pine wood does not affect the size and structure of the sawdust produced. A major ≈ 95% share of the formed chips is...
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The methodology for determining of the value of cutting power for cross cutting on optimizing sawing machine
PublikacjaIn the article the methodology of forecasting the energy effects of the cross-cutting process using the classical method, which takes into account the specific cutting resistance, is presented. The values of cutting power for the cross-cutting process of two types of wood (softwood and hardwood) were forecasted for the optimizing sawing machine with using presented methodology. The cross-cutting process with high values of feed...
Rok 2017
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A newly-developed model for predicting cutting power during wood sawing with circular saw blades
PublikacjaIn the classical approach, cutting forces and cutting power in sawing processes of orthotropic materials such as wood are generally calculated on the basis of the specific cutting resistance kc (cutting force per unit area of cut). For every type of sawing kinematics (frame saws, band saws and circular sawing machines) different empirical values of specific cutting resistance kc have to be applied. It should be emphasised that...
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Analysis of the design development of the sliding table saw spindles
PublikacjaProducers of sliding table saws constantly strive for improvement in sawing accuracy. One of the method is an upswing in a spindle behavior, since, it affects to a large degree sawing effects. The design development of sliding table saw spindles during the last quarter-century is presented. The spindle system of the modernized spindle of the sawing machine Fx550 is described.
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Criteria for assessment of pine wood surfaces after planing
PublikacjaThe arise of defects in raw material as well as a machined part in most cases causes need to qualify the final product (wooden frames) as a scrap part or an additional work activity must be done. In the paper selected results of the effect of the material defects on the surface quality of the elements after planing and painting are presented. The materials under production were glulam elements of pine wood. Research experiments...
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Cutting power estimation of the bandsawing process of beech wood (Fagus sylvatica L.) dried in three operating modes
PublikacjaIn this paper the predicted values of cutting power for bandsawing machine (ST100R, f. Stenner), which is located at the sawmill company Complex in Dziemiany, were presented. The values of cutting power were forecasted for beech wood (Fagus sylvatica L.), from the northern part of Pomerania region in Poland, which was dried in three operating modes: BKP - air drying at 25oC, BKS - air-steam mixture drying at 80oC, BKW - steam drying...
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Determination of the minimal critical rotational speeds of the circular saw blades with the quasi-twin resonant frequencies
PublikacjaTo determine the minimal critical rotational speeds of the circular saw blades is the fundamental aspect of obtaining the range of the rotational operating speeds, by which the circular saw blade can work with required stability. While for the circular saw blades with full-homogeneous bodies the determination of such rotational speeds is the relatively low level of difficulty function, whereas for circular saw blades with more...
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Estimation of fracture toughness and shear yield stress of orthotropic materials in cutting with rotating tools
PublikacjaThe cutting force is an energetic effect of splitting material, and might be considered from a point of view of modern fracture mechanics. Forecasting of the shear plane angle in cutting broaden possibilities for modelling of the cutting process even for thin uncut chips. Such mathematical model has been developed here for description of the orthotropic materials’ cutting on the base of fracture theory, and includes work of separation...
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Optimization of chip removing system operation in circular sawing machine
PublikacjaThe paper presents the optimization of the wood chips removing system in the sliding table saw. Chips are generated during the cutting of the material. The attention was focused on the upper casing of mentioned system. The methodical experimental studies of the pressure distribution inside the casing during the wood chip removing operation for the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm were...
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Report for the Short Term Scientific Mission within COST Action FP1101: development of the in-field sensor for estimation of fracture toughness and shear strength by measuring cutting forces
PublikacjaKnowledge on the fracture properties of materials is essential to assure structural integrity and proper design of mechanical connections in timber constructions. Measurement of this property is, however, a very challenging task. The linear fracture mechanics is usually used for its assessment assisted with experimental data acquired by means of various techniques, usually of destructive nature. The cutting force is an energetic...
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Selected aspects of the surface quality of the wooden elements after planing
PublikacjaThe quality of the surface of wooden elements, that have been planed, has got a crucial meaning in the whole production process flow, since the obtained effects affect the quality of wooden surface after painting. The emergence of defects in most cases causes need to qualify workpiece as a scrap part or additional work activity must be done. In the paper selected results of the investigation of the effect of the cutting tool wear...
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The forecasted values of cutting power for sawing on band sawing machines for Polish Scots pine wood (Pinus sylvestris L.) in a function of its provenance.
PublikacjaIn this paper the predicted values of cutting power for band sawing machine (EB 1800, f. EWD), which is used in the Polish sawmills, were showed. The values of cutting power were forecasted for Scots pine (Pinus sylvestris L.) wood of five provenances from Poland. These values were determined using an innovative method of predicting the cutting power, which takes into account of elements of fracture mechanics. The resulting predictions...
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The reduction of vibrations in circular sawing machines
PublikacjaThe presented in this paper the main objectives of the research were to explore vibrations signals of the main spindle system, the machine tool body and a circular saw to extract informative features for assessment of the designs of the panel saw Fx3 and its follower Fx550.Even though the main spindle of the new table sliding saw Fx550 has its rotational speeds larger about 20% in comparison to the Fx3, peak values of the vibrational...
Rok 2016
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A BRIEF REVIEW AND COMPARISON OF SELECTED EXPERIMENTAL METHODS FOR MEASURING NATURAL FREQUENCIES OF CIRCULAR SAW BLADES
PublikacjaDifferent methods for the empirical determination of the natural frequencies of circular saw blades are presented. Stationary methods, such as the harmonic and impulse tests, are discussed and the results of related comparison are given. The comparison of the methods revealed their degree of practical usefulness and their accuracy in determining natural frequencies. A combination of specific methods is proposed, which should allow...
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An assessment of teeth quality of the mini gang saw blade
PublikacjaIn this work, the assessment of the effect of the operating time (90 min.) of the mini gang saw blades during sawing Scotch pine (Pinus sylvestris L.) samples upon changes of the saw blade teeth sharpness (bluntness), which was defined as an effective radius of the nose ρ , has been described. The research activities have been carried out on the Nikon Ti-S optical microscope equipped with the Nikon DS-30W camera allowing high-speed...
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Analyses of the effect of the design features of the spindle of the sliding table saw upon its critical rotational speeds
PublikacjaProducenci pilarek formatowych do drewna dążą do zwiększania dokładności przecinania. Można to osiągnąć np. przez poprawę zachowania się wrzeciona, gdyż od niego w dużej mierze zależą efekty przecinania. Przedstawiono metodykę wyznaczania prędkości krytycznych wrzeciona pilarki formatowej w funkcji cech konstrukcyjnych wrzeciona i jego napędu.
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Comparison of natural frequencies of a circular saw blade obtained empirically and with FEM
PublikacjaThe knowledge of the natural frequencies’ values of circular saw blades is necessary to determine the minimal critical rotational speed in which they can work with required stability. Moreover, testing the circular saw blades with more complicated shapes, e.g. which have additional holes inside blades for cleaning knifes or additional indirect teeth in gullets, reveals some kind of problematic properties of these saw blades. The...
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EMPIRICAL ASSESMENT OF THE MAIN DRIVING SYSTEM OF THE CIRCULAR SAWING MACHINE
PublikacjaThe producers of panel saws tend to improve sawing accuracy and minimise a level of vibrations, to increase their competitiveness at the market. Mechanical vibrations in the main saw driving system, which level depend on a plethora independent factors, may really affect sawing accuracy and general machine tool vibrations. The objective of the research was to explore vibrations signals of the main spindle system, and to extract...
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SHEAR YIELD STRESSES AND FRACTURE TOUGHNESS OF SCOTS PINE (PINUS SYLVESTRIS L.) ACCORDING TO THE RAW MATERIAL PROVENANCE
PublikacjaIn this paper values of the fracture toughness and of shear yield stress in the shear zone of Scots pine are presented. Tests of cutting were carried on samples of Scotch pine (Pinus sylvestris L.) wood of five provenances from Poland. These experimentally cutting tests were carried on the sash gang saw PRW-15M and the values of cutting power were obtained. The values of fracture toughness and shear yield stress based on Atkins’s...
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The diagnostic ambiguity of the impact test in empirical research of circular saw blades for wood
PublikacjaZachowanie piły podczas pracy – zarówno w trakcie przecinania, jak i na biegu luzem – zależy w dużym stopniu od konstrukcji piły i częstotliwości własnych narzędzi, które można określać doświadczalnie za pomocą testu harmonicznego bądź impulsowego. Wyniki badań wykazały, że ten ostatni nie gwarantuje prawidłowego przypisania częstotliwości charakterystycznych widma do odpowiadających im rzeczywistych postaci drgań wynikającym z...
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The effect of a belt position in the spindle driving system on critical rotational speeds
PublikacjaThe aim of this paper was to examine how the belt pulley position affects critical rotational speeds of the modernized spindle of the sliding table saw Fx3. Methodology of determination of critical rotational speeds of the spindle in a function of the spindle design features and its driving system is presented. Spindles in these kind of machine tools are mainly driven with V-belts, and the pulleys on the spindles might be positioned:...
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The Effect of Circular Saw Blade Clamping Diameter on its Resonant Frequencies
PublikacjaIn this paper results of comparison of characteristic resonant frequencies of circular saw blades as a function of the saw clamping diameter from the impact test are presented. Obtained results revealed that proportionally with the increase of the saw clamping diameter also the dynamical stiffness of the saw blade increased. As a consequence of that the resonant frequencies of the saw blade move to higher values. Moreover, with...
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THE USE OF FEM FOR DETERMINATION OF RESONANT FREQUENCIES OF CIRCULAR SAW BLADES WITH INDIRECT TEETH IN GULLETS
PublikacjaUnderstanding the dynamical properties of the circular saw blade is necessary, since, there is a really need for a stable work at working rotational speeds, which are determined by frequencies at which the circular saw blade tends to vibrate. It was observed that the resonant frequency depend on the circular saw blade shape, a collar diameter and on saw’s teeth shape. In the presented work an attention was paid to the effect of...
Rok 2015
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AN ALTERNATIVE WAY OF DETERMINING MECHANICAL PROPERTIES OF WOOD BY MEASURING CUTTING FORCES
PublikacjaThe cutting force is an energetic effect of splitting material, and might be therefore considered from a point of view of modern fracture mechanics. The dedicated mathematical model developed for description of the wood cutting has been developed here on the base of fracture theory, and includes work of separation (fracture toughness) in addition to the material plasticity and friction. The effect of the cutting edge dullness is...
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Comparison of the impact test and the harmonic test in measurements of natural resonant frequencies of circular saw blades
PublikacjaIn this paper results of measurements of natural resonant frequencies of circular saw blades with the impact test and the harmonic test are presented. Comparison of these two methods revealed that during testing of circular saw blades, in which bodies the open and closed notches (cuts) for cleaning of knives are present, with the harmonic test method it has been observed appearing of quasi-twin resonant frequencies, whereas the...
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Distinctive properties of Scots pine (Pinus sylvestris L.) originating from the Carpathian and Great Poland-Pomeranian of Nature and Forest Land
PublikacjaIn this paper values of properties of Scots pine, the fracture toughness and of shear yield stress in the shear zone are presented. Samples of Scotch pine (Pinus sylvestris L.) wood of two provenances from Poland were tested. These properties were determined from the values of cutting power obtained experimentally on the saw frame PRW-15M. The values of fracture toughness and shear yield stress based on the Atkins model for cutting...
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SAWING PROCESS AS A NEW ALTERNATIVE WAY OF DETERMINING SOME WOOD PROPERTIES
PublikacjaCutting forces (power) could be considered from a point of view of modern fracture mechanics. The developed cutting model, derived from fracture mechanics, includes work of separation (fracture toughness) in addition to plasticity and friction, and also dullness of the cutting edge described by the cutting edge radius. Moreover, forecasting of the shear plane angle for the cutting models, broaden possibilities of energetic effects...
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Sawing Processes as a Way of Determining Fracture Toughness and Shear Yield Stresses of Wood
PublikacjaA new computational model, based on fracture mechanics, was used to determine cutting forces. Unlike traditional computing methods, which depend on many coefficients reflecting the machining of solid wood, the new model uses two main parameters: fracture toughness and shear yield stresses. The aim of this study was to apply this new method to determine these parameters for the tooth cutting edge principal positions and longitudinal...
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The effect of circular saw blade clamping diameter on its resonant frequencies
PublikacjaIn this paper results of comparison of characteristic resonant frequencies of circular saw blades as a function of saw clamping diameter from the impact test are presented. Obtained results revealed that proportionally with the increase of the saw clamping diameter also the dynamical stiffness of the saw blade increased. As a consequence of that the resonant frequencies of the saw blade move to higher values. Moreover, with the...
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The effect of current signal filtering method on the value of cutting power while sawing wood
PublikacjaThe goal of this work was to investigate an effect of various signal pre-processings on the outline of the electrical power curve and its influence on the measured cutting force estimation. Two signal processing methods were selected for the needs of the experiment, including digital filter and wavelet transform. The filter used was Butterworth, 3rd order band-stop with the cut-out band from 45 Hz to 55 Hz. The second approach...
Rok 2014
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A Method and Device for 3D Recognition of Cutting Edge Micro Geometry
PublikacjaA very useful method was successfully applied in the investigation of tools for machining wood and wood based composites. It allows scanning of the cutting edge micro geometry in three dimensions and reproducing it in a virtual space as a 3D surface. The application of the method opens new possibilities of studying tool wear by scanning, including the calculation of volume loss and other analysis of tool wedge geometry along and...
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AN INNOVATIVE APPROACH TO PREDICTION ENERGETIC EFFECTS OF WOOD CUTTING PROCESS WITH CIRCULAR-SAW BLADES
PublikacjaIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. The aim of the paper is to present a new calculating model using the application of modern fracture mechanics and to compare cutting parameters of native beech, Bendywood...
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An Innovative Approach to the Forecasting of Energetic Effects While Wood Sawing
PublikacjaIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specifi c cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, the cutting forces (power) problem may be tackled with an innovative, up-to-date fundamental analysis of the mechanics of sawing based on modern fracture mechanics....
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BADANIA PROCESU NAGNIATANIA TOCZNEGO DREWNA ŚWIERKOWEGO
PublikacjaPrzedstawiono wyniki badań eksperymentalnych nagniatania tocznego drewna świerkowego uprzednio toczonych powierzchni. Wałki z drewna świerkowego w pierwszym etapie były toczone za pomocą noża, specjalnej konstrukcji, z obrotową krawędzią skrawającą, a następnie były nagniatane na tokarce z zastosowaniem nagniataka rolkowego. Eksperymenty wykonano na różnych poziomach wartości posuwu, prędkości obrotowej i siły docisku. Przeprowadzone...
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CUTTING POWER FORECASTING WHILE WOOD SAWING: FRACTURE MECHANICS APPROACH AND AXELSSON’S MODEL COMPARISON
PublikacjaIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (power) could be considered from a point of view of modern fracture mechanics. Another way is to forecast cutting power consumption on...
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Empirical verification in industrial conditions of fracture mechanics models of cutting power prediction
PublikacjaA comparison of experimental results obtained in the industrial conditions at a sawmill located in the Baltic Natural Forest Region (PL) and theoretical cutting power consumption forecasted with the models which include work of separation (fracture toughness) in addition to plasticity and friction has been described. In computations of cutting power consumption during rip sawing of Scots pine wood (Pinus sylvestris L.) values of...
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Fracture mechanics model of cutting power versus widespread regression equations while wood sawing with circular saw blades
PublikacjaA comparison of the theoretical cutting power consumption results forecasted with the model (FM_CM model) which include work of separation (fracture toughness) in addition to plasticity and friction, and two widespread regression equations while wood sawing with circular saw blades has been described. in and cutting power consumption forecasted. In computations of the cutting power consumption during rip sawing of Scots pine wood...
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Methods of solving the Atkins equation determine shear angle with taking into consideration a modern fracture mechanics
PublikacjaIn the paper are presented methods of solving nonlinear Atkins equation . The Atkins equation describe shear angle with taking into account properties of material cutting. To solve Atkins equation has been used iterative methods: Newton method and simplified method of simple iteration. Method of simple iteration is presented in the form of Java application.
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Mode vibrations of plates – experimental analysis
PublikacjaIn this paper results of the square MDF plate and circular saw blades examination with the use of the harmonic method to static identification of resonant frequencies and shapes of mode vibrations are presented. Obtained results reveled that for circular saws with large holes in a saw blade appeared two resonant frequencies for the same nodal number.
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MODELOWANIE ZMIAN DYNAMICZNYCH SIŁ SKRAWANIA PRZY PRZECINANIU DREWNA PIŁAMI TARCZOWYMI
PublikacjaDo prognozowania mocy skrawania procesu przecinania drewna sosnowego piłami tarczowymi wykorzystano model, wywodzący się ze współczesnej mechaniki pękania bazujący na idei Atkinsa, w którym ujmuje się pracę właściwą rozdzielania materiału wraz z tarciem na powierzchni natarcia i deformacje plastyczne w płaszczyźnie ścinania. Ponadto, uwzględniono wpływ zmian właściwości materiału obrabianego w zależności od położenia ostrza skrawającego...
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MODELOWANIE ZMIAN DYNAMICZNYCH SIŁ SKRAWANIA PRZY PRZECINANIU DREWNA PIŁAMI TARCZOWYMI
PublikacjaDo prognozowania mocy skrawania procesu przecinania drewna sosnowego piłami tarczowymi wykorzystano model, wywodzący się ze współczesnej mechaniki pękania bazujący na idei Atkinsa, w którym ujmuje się pracę właściwą rozdzielania materiału wraz z tarciem na powierzchni natarcia i deformacje plastyczne w płaszczyźnie ścinania. Ponadto, uwzględniono wpływ zmian właściwości materiału obrabianego w zależności od położenia ostrza skrawającego...
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NAGNIATANIE TOCZNE DREWNA ŚWIERKOWEGO
PublikacjaPrzedstawiono wyniki badań eksperymentalnych nagniatania tocznego drewna świerkowego uprzednio toczonych powierzchni. Wałki z drewna świerkowego w pierwszym etapie były toczone za pomocą noża, specjalnej konstrukcji, z obrotową krawędzią skrawającą, a następnie były nagniatane na tokarce z zastosowaniem nagniataka rolkowego. Eksperymenty wykonano na różnych poziomach wartości posuwu, prędkości obrotowej i siły docisku. Przeprowadzone...
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The Effect of Wood Provenance and Density on Cutting Forces While Sawing Scots Pine (Pinus sylvestris L.)
PublikacjaSeveral properties of wood including the cutting power requirements can be correlated to wood density. Therefore, according to the literature, the cutting power requirements (and/or cutting forces) could be computed as a function of the wood specific gravity. This research shows that such an approach, based solely on specific gravity, may be considered a rather rough and imperfect estimate of cutting power. Samples of Scots pine...
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The influence of drying parameters on wood properties
PublikacjaThe influence of drying conditions on wood properties is presented. The classical approach was used to determine energetic effects (cutting forces and cutting power) of wood sawing process on the basis of the wood specific cutting resistance, material constant. Before mashining wood material (soft and hard) was dryied at various conditions using air at 25oC, air-steam meaxture at 80oC and steam at 110oC.
Rok 2013
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An innovative approach to the forecasting of energetic effects while wood sawing
PublikacjaIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, the cutting forces (power) problem may be tackled with an innovative, up-to-date fundamental analysis of the mechanics of sawing based on modern fracture...
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ANALIZA EKONOMICZNA PRODUKCJI WARSTW LICOWYCH PODŁÓG KLEJONYCH WARSTWOWO
PublikacjaW artykule przedstawiono wyniki analiz wydajności liniowej, a także struktury kosztów produkcji, za pomocą cienkich pił na pilarce ramowej wielopiłowei i ta-śmowej, dębowych elementów licowych podłóg klejonych warstwowo. Stwierdzo-no, że przy przecinaniu deszczułek o grubości 4 mm o szerokości mniejszej od 180 mm bardziej wydajna jest pilarka ramowa wielopiłowa, zaś w pozostałych przypadkach widać przewagę wydajności pilarki taśmowej....
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Application of Fracture Mechanics for Energetic Effects Predictions While Wood Sawing
PublikacjaIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (or power - more interesting from energetic point of view) could be considered from a point of view of modern fracture mechanics. Cutting...
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Determination of Moisture Content Profiles of Spruce Wood After High Temperature Process and Air Drying
PublikacjaThe results of moisture content of wood after the process of its drying under high temperature conditions and air drying are presented. Wood samples, namely spruce (Picea abies Karst.) from the northern part of Pomerania region in Poland, were subject of steam and air drying.The aim of experiments was to measure moisture content of wood in its cross sections using moisture meter WRD-100. The samples of thickness 70 mm and length...
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Dynamics of cutting power during sawing with circular saw blades as an effect of wood properties changes in the cross section
PublikacjaIn the paper the effect of the method calculation upon the cutting power is presented. In computations were used models in which fracture toughness was incorporated. The comparison concerned models as follows: FM-CM – classic model in which the sum of all uncut chip thicknesses of the simultaneously teeth engaged represented the mean uncut chip thickness, FM-FDM – full dynamical model in which besides variable uncut chip thickness...
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Is It Right To Predict Cutting Forces On The Basis Of Wood Density?
PublikacjaSeveral properties of wood can be correlated to wood density. It is widely accepted that the cutting power requirements are following this general assumption. Therefore, according to classic literature sources available for determination of the cutting power for both band- and circular- sawing machines, the cutting power requirements (and/or cutting forces) are computed as a function of the wood specific gravity SG. It was shown...
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Methodology for determination of the selected mechanical properties of wood based on cutting tests
PublikacjaFrom kiln-dried spruce wood (with steam) as well as in natural conditions were randomly selected 8 samples. After determining the average dimensions, moisture content and density of the samples they have been cut on the frame sawing machine PRW15M for measurement of cutting power. Based on those results from a linear rela-tionship of cutting power versus feed per toot mechanical properties of wood such as facture toughness and...
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Modelling of cutting by means of fracture mechanics
PublikacjaThe suitability of modern fracture mechanic theory was proved for the estimation of the cutting force and the cutting specific resistance. This paper shows modification of Ernst-Merchant theory and its application for determination some other properties of wood sample. This theory is acceptable for evaluation of shear yield stresses and shear plane angle. Sawing by gang saw machine was used as a process similar to the orthogonal...
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MODELLING OF CUTTING BY MEANS OF FRACTURE MECHANICS
PublikacjaThe suitability of modern fracture mechanic theory was proved for the estimation of the cutting force and the cutting specific resistance. This paper shows modification of Ernst-Merchant theory and its application for determination some other properties of wood sample. This theory is acceptable for evaluation of shear yield stresses and shear plane angle. Sawing by gang saw machine was used as a process similar to the orthogonal...
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New approaches to cutting resistance estimation of wood cutting process with circular-saw blades
PublikacjaTheoretical and experimental determination of values of cutting resistance belongs to the basic and simultaneously the most developed field of mechanics of this process. Energetic effects of wood sawing process are mainly calculated on the basis of the specific cutting resistance which, in wood cutting, is a function on a lot of factors. In this paper new method for calculation of cutting resistance is described. The latter method...
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NOWE MOŻLIWOŚCI PROGNOZOWANIA EFEKTÓW ENERGETYCZNYCH W PROCESIE SKRAWANIA
PublikacjaW pracy wykazano skuteczność zaproponowanej metodyki wyznaczania wiązkości (energii właściwej niezbędnej na tworzenie nowej powierzchni) oraz naprężeń tnących w strefie ścinania na podstawie powszechnie dostępnych danych katalogowych dla materiałów metalowych. Ponadto, otrzymane wyniki prognozowania wartości kąta ścinania dla przyjętego modelu, wywodzącego się ze współczesnej mechaniki pękania, który ujmuje pracę rozdzielania materiału,...
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NOWE MOŻLIWOŚCI PROGNOZOWANIA EFEKTÓW ENERGETYCZNYCH W PROCESIE SKRAWANIA
PublikacjaPrzedstawiono metodykę wyznaczania wiązkości (energii właściwej niezbędnej na tworzenie nowej powierzchni) oraz naprężeń tnących w strefie ścinania na podstawie powszechnie dostępnych danych katalogowych dla materiałów metalowych. Dzięki temu można wykorzystując elementy mechaniki pękania rozszerzyć znacznie prognozowanie efektów energetycznych poza obszary wykorzystujące podejście klasyczne oparte na teorii Ernst–Merchant’a.
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PROGNOZOWANIE MAKSYMALNYCH GRANICZNYCH WARTOŚCI PRĘDKOŚCI POSUWU DLA PROCESU PRZECINANIA DREWNA NA PILARKACH RAMOWYCH
PublikacjaDo szacowania efektów energetycznych (moc skrawania, siła skrawania), w klasycznym podejściu, przy przecinaniu drewna piłami wykorzystuje się w obliczeniach opór właciwy skrawania, który w przypadku drewna jest funkcją wielu mniej lub bardziej istotnych czynników. Innym podejściem jest zastosowanie modelu bazującego na mechanice pękania, w którym bierze się pod uwagę oprócz wytrzymałości drewna, warunki tarcia, a także właciwość...
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