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Zakład Systemów i Urządzeń Energetyki Cieplnej
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Catalog Publications
Year 2018
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A universal NDT method for examination of low energy impact damage in CFRP with the use of TLC film
PublicationThe article presents an attempt to use a sheet of laminated thermochromic liquid crystal film (TLC film) for non-destructive testing of the impact damage (energy values: 1J, 2J, 3J and 4J) in carbon fibre-reinforced polymer (CFRP). This is a new, alternative NDT approach based on the thermo-optical effect. The main advantages of this method are a) the low cost of TLC film, b) the low cost of recording devices due to the usage of...
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Alternative cogeneration thermodynamic cycles for domestic ORC
PublicationThe Organic Flash Cycle (OFC) is suggested as a vapor power cycle that could potentially improve the efficiency of utilization of the heat source. Low and medium temperature finite thermal sources are considered in the cycle. Additionally the OFC’s aim is to reduce temperature difference during heat addition. The study examines 2 different fluids. Comparisons are drawn between the OFC and an optimized basic Organic Rankine Cycle...
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Comparison of predictive methods for flow boiling heat transfer in conventional channels and minichannels - the effect of reduced pressure
PublicationIn the paper are presented the results of follow on studies from [1]–[3] using authors own model to predict heat transfer coefficient during flow boiling. The model has been tested against a large selection of experimental data collected from various researchers to investigate the sensitivity of the in-house developed model. The collected experimental data came from various studies from literature and were conducted for the full...
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COMPARISON OF PREDICTIVE METHODS FOR FLOW BOILING HEAT TRANSFER IN CONVENTIONAL CHANNELS AND MINICHANNELS – THE EFFECT OF REDUCED PRESSURE
PublicationIn the paper are presented the results of follow on studies from [1]–[3] using authors own model to predict heat transfer coefficient during flow boiling. The model has been tested against a large selection of experimental data collected from various researchers to investigate the sensitivity of the in-house developed model. The collected experimental data came from various studies from literature and were conducted for the full...
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Ekspertyza dotycząca przyczyn wybuchu zbiornika HAS 18-204 w oddziale placu drzewnego
PublicationCelem ekspertyzy było wyjaśnienie przyczyn wybuchu zbiornika kondensatu. W ramach pracy przeprowadzono obliczenia wytrzymałościowe oraz analizy cieplno-przepływowe zjawisk skutkujących awarią w instalacji.
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High-temperature heat pumps – new devices for heat recovery and production of technological steam
PublicationIn the paper, the original high temperature compressor based heat pump with a dry working fluid, i.e. the one in which the slope of saturated vapour line is positive, was presented. The objective of the paper is to investigate the possibility of preparation of technological steam with tempperature 120 C from the waste heat resource at temperature of 50 C. Single comppression cycles as well as cascade systems have been considered...
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Performance of the domestic micro ORC equipped with the shell-and-tube condenser with minichannels
PublicationIn this paper, the original compact shell-and-tube heat exchanger with circular minichannels of in-house design and manufacturing is presented as the condenser for the domestic micro heat and power plant investigations as well as other future technical applications. The heat exchanger is equipped with turbulizing baffles inside the shell. The shell itself is made of a tubular sleeve having an inner diameter of 0.067 m and the length...
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Pressure drop related to flow maldistribution in a model minichannel plate heat exchanger
PublicationThe paper describes the issues related to the pressure drop that accompanies the phenomenon of maldistribution of working fluid between the channels of a model minichannel plate heat exchanger. The research concerns a single exchanger's plate containing 51 (in every geometry) parallel rectangular minichannels of hydraulic diameters 461 µm, 571 µm, 750 µm and 823 µm. In addition, the more complex geometry has been investigated,...
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Response to the queries raised by Dr M.M. Awad in a letter to editor comments on “Pressure drop of HFE7000 and HFE7100 during flow condensation in minichannels”
Publication.
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The effect of reduced pressure on carbon dioxide flow boiling heat transfer in minichannels
Publication. In the paper presented are the results of the study on the effect of reduced pressure on flow boiling heat transfer data in minichannels as well as conventional ones. That effect renders that most of heat transfer correlations fail to return appropriate results of predictions. Mostly they have been developed for the reduced pressures from the range 0.1-0.3. The special correction has been postulated to the in-house model of flow...
Year 2017
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A simplified energy dissipation based model of heat transfer for subcooled flow boiling
PublicationIn the paper a model is presented based on energetic considerations for subcooled flow boiling heat transfer. The model is the extension of authors own model developed earlier for saturated flow boiling and condensation. In the former version of the model we used the heat transfer coefficient for the liquid single-phase as a reference level, due to the lack of the appropriate model for heat transfer coefficient for the subcooled...
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Calculation method for flow boiling and flow condensation of R134a and R1234yf in conventional and small diameter channels
PublicationThe paper presents the results of calculations performed using the authors’ model to predict the heat transfer coefficient during flow boiling for two refrigerants R134a and R1234yf. The experimental data from various past studies have been collected and the calculations have been conducted for the full range of quality variation and a wide range of mass velocity. The aim of the study was to test the sensitivity of the in-house...
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Capillary pumped loop as a tool for collecting large heat fluxes from electronic devices on warships
PublicationThe combat potential of future warships will be directly related to the use of modern electronic devices being parts of advanced systems, such as, for instance, radar systems, fire aiming systems, fire detection systems, electric drive systems, and even electronic and radio-electronic weaponry, railguns and lasers, installed on these warships. The capacity and functionality of these devices is continually increasing, at decreasing...
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Comparative study of operation of condensing and traditional boilers equipped with ORC module for electricity generation
PublicationThe study analyzed the operation of the "traditional" boiler equipped with the ORC module as the similar arrangement but with the condensing boiler. In the case of a conventional boiler there is noted a greater fuel consumption and the greater power generated than in the case of the unit with the condensing boiler. Postulated is the indicator in the form of a ratio of turbine power to the mass flow rate of fuel, which in turn gives...
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Comparative study of operation of condensing and traditional boilers equipped with the ORC module for electricity generation
PublicationCondensing technology applied to boilers is to make full use of thermal energy contained in the fuel. That means that additionaly the heat from condensation of exhaust gases can be used for the purposes of heating the domestic hot water and to cover the demand for central heating. The study analyzed the operation of the "traditional" boiler equipped with the ORC module as the similar arrangement but with the condensing boiler....
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Cooperation of ORC installation with a gas boiler as a perspective co-generation system for households
PublicationThis paper reports tests of an innovative micro-CHP unit prototype, consisting of a traditional gas boiler and organic Rankine cycle (ORC), which incorporates original system components such as an axial vapour microturbine, evaporator and condenser. The system co-generates heat and electricity for a single household or a group of households. Electricity is only a by-product during production of heat. While testing the prototype,...
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Determination of dryout localization using a five-equation model of annular flow for boiling in minichannels
PublicationDetailed studies have suggested that the critical heat flux in the form of dryout in minichannels occurs when the combined effects of entrainment, deposition, and evaporation of the film make the film flow rate go gradually and smoothly to zero. Most approaches so far used the mass balance equation for the liquid film with appropriate formulations for the rate of deposition and entrainment respectively. It must be acknowledged...
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Experimental study of pressure rise at the evaporator of capillary pumped loop with acetone and water as working fluids
PublicationIn this work studied is the possibility of fluid pumping using capillary forces in the capillary pumped loop. Experimental and theoretical studies have been performed to understand the phenomena associated with heat transfer in porous structure of the evaporator. The capillary effect was studied during operation of two different capillary porous structures with two different working fluids, namely water and acetone. The results...
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EXPERIMENTAL VERIFICATION OF THE METHOD OF FLOW BOILING AND FLOW CONDENSATION HEAT TRANSFER PREDICTION FOR SELECTED FLUIDS
PublicationIn the paper presented are the results of calculations using authors own model to predict heat transfer coefficient during flow boiling of different refrigerants. The experimental data from various research studies from literature were collected. Calculations were conducted for a full range of quality variation and a wide range of mass velocity. The aim of the study was to test the sensitivity of the in- house developed model....
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HIGH TEMPERATURE HEAT PUMPS – PERSPECTIVE HEATING SYSTEMS?
PublicationIn the paper presented are authors own concepts of high temperature compressor heat pumps for the utilisation of medium and low temperature sources of heat. Working fluids for use in high temperature heat pumps are discussed, as well as the criteria for their selection. Analyses are presented for the production of in the upper steam source at 130 °C. One-stage systems and cascade systems were analyzed. An analysis of the coefficient...
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MIKROSTRUGOWA TECHNIKA INTENSYFIKACJI WYMIANY CIEPŁA W PŁASZCZOWO-RUROWYM WYMIENNIKU CIEPŁA
PublicationW pracy przedstawiono opatentowaną konstrukcję mikrostrugowego wymiennika ciepła o budowie cylindrycznej, wraz z wynikami jego systematycznych badań eksperymentalnych w warunkach konwekcji jednofazowej oraz modelowania współczynników przejmowania ciepła. W oparciu o pozyskane wyniki przeprowadzono również walidację wybranych korelacji opisujących liczbę Nusselta, dostępnych w literaturze przedmiotu. Oceny stopnia intensyfikacji...
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Possibilities of heat transfer augmentation in heat exchangers with minichannels for marine applications
PublicationIn the paper, new trends in development of microchannel heat exchangers are presented. The exchangers developed in this way can be applied in marine applications. Main attention was focused on heat exchangers design with reduced size of passages namely based on microchannels. In our opinion future development of high power heat exchangers will be based on networks micro heat exchangers.
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Selected studies of flow maldistribution in a minichannel plate heat exchanger
PublicationAnalysis of the state of-the-art in research of minichannel heat exchangers, especially on the topic of flow maldistribution in multiple channels, has been accomplished. Studies on minichannel plate heat exchanger with 51 parallel minichannels with four hydraulic diameters, i.e., 461 μm, 574 μm, 667 μm, and 750 μm have been presented. Flow at the instance of filling the microchannel with water at low flow rates has been visualized. The...
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Structural optimization of microjet array cooling system
PublicationThe single phase heat transfer from an upward facing, horizontal copper surface to arrays of impinging water jets was experimentally investigated. Experimental configuration allows for a free-surface unconfined jets flow. Square nozzles 50 × 100 μm arranged in four different geometries were used. Additionally, for the set of two jets array geometry was varied by adjusting the nozzle to nozzle distance. The area averaged heat transfer...
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Turbomachinery - Background
PublicationThe "Turbomachinery - Background" is the first part of a series of monographs devoted to different aspects of rotating machines. The book presents the main fundamentals which are necessary for the different problems of steam, gas, wind and water turbines as well as pumps, compressors and propellers which will discussed in detail in the subsequent parts of the series.
Year 2016
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Analytical model with non-adiabatic effects for pressure drop and heat transfer during boiling and condensation flows in conventional channels and minichannels
PublicationIn the paper a method developed earlier by authors is applied to calculations of pressure drop and heat transfer coefficient for boiling flow and condensation flow with account of non- adiabatic effects for some recent data collected from literature. The first effect, the modification of interface shear stresses in annular flow pattern is considered through incorporation of the so called "blowing parameter". The mechanism of...
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Badania efektywności energetycznej pompy ciepła typu GEJZER KOMPAKT W 11
PublicationBadania eksperymentalne, analizy teoretyczne oraz weryfikacja klasy energetycznej sprężarkowej pompy ciepła woda-woda typu GEJZER KOMPAKT W 11 w świetle wymagań Dyrektywy Parlamentu Europejskiego
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Chłodzenie wyparne jako alternatywna metoda chłodzenia powietrza w klimatyzacji - podstawy termodynamiczne
PublicationW pracy przedstawiono podstawy termodynamiczne chłodzenia wyparnego. Omówiono cztery sposoby realizacji takiego procesu, tj. poprzez chłodzenie bezpośrednie, pośrednie, metodę hybrydową (pośrednią/bezpośrednią) oraz metodę mieszaną, która łączy chłodzenie wyparne z tradycyjnymi metodami sprężarkowymi. Przedstawiono rozważania związane z zapotrzebowaniem na wodę dla poszczególnych rodzajów chłodzenia, jak również oszacowano skutki...
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Chłodzenie wyparne jako alternatywna metoda chłodzenia powietrza w klimatyzacji - przykłady zastosowań
PublicationW pracy przedstawiono przykłady zastosowań chłodzenia wyparnego. Z literatury zaczerpnięto znane realizacje instalacji wykorzystujących chłodzenie wyparne. Przedstawiono koncepcję urządzenia opartą na wykorzystaniu istniejącego na rynku wymiennika do chłodzenia wyparnego powietrza. Porównano pracę instalacji w różnych strefach klimatycznych. Odniesiono metodę wyparną do klasycznej, sprężarkowej, ukazując jakie korzyści finansowe...
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Comparison of heat transfer characteristics in surface cooling with boiling microjets of water, ethanol and HFE7100
PublicationThe basis of microjet technology is to produce jets which impinge the surface at the stagnation point with a very high kinetic energy. Main objective of this paper was to investigate the physical phenomena occurring on solid surfaces upon impingement of the single microjet in case of three fluids, namely water, ethanol and HFE7100. Intense heat transfer in the impact zone of microjet has been examined and described with precise...
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Criteria for selection of working fluid in low-temperature ORC
PublicationThe economics of an ORC system is strictly linked to thermodynamic properties of the working fluid. A bad choice of working fluid could lead to a less efficient and expensive plant/generation unit. Some selection criteria have been put forward by various authors, incorporating thermodynamic properties, provided in literature but these do not have a general character. In the paper a simple analysis has been carried out which resulted...
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Energochłonność pralnic przemysłowych z technologią ozonowania
PublicationW wyniku wprowadzenia ozonu do procesu czyszczenia uzyskuje się lepszą jakość wody usuwanej z procesów prania do kanalizacji. Woda będąca pozostałością po zakończonym procesie zawiera między innymi mniej pozostałości środków chemicznych, mniej pozostałości patogenów oraz posiada stabilne pH. Ponadto użycie ozonu w procesie czyszczenia tkanin prowadzi do redukcji zużycia wody i energii w poszczególnych cyklach płukania i suszenia,...
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Experimental investigation of domestic gas boiler fitted with ORC module
PublicationIn the paper the prototype of innovative domestic cogenerative ORC system, consisting of a conventional gas boiler and a small size axial vapour microturbines (in-house designed for ORC and the commercially available for Rankine cycle (RC)), evaporator and condenser were scrutinised. In the course of study the fluid working temperatures, rates of heat, electricity generation and efficiency of the whole system were obtained. The...
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Experimental investigation of domestic micro-CHP based on the gas boiler fitted with ORC module
PublicationThe results of investigations conducted on the prototype of vapour driven micro-CHP unit integrated with a gas boiler are presented. The system enables cogeneration of heat and electric energy to cover the energy demand of household. The idea of such system is to produce electricity for own demand or for selling it to the electric grid – in such situation the system user will became the prosumer. A typical commercial gas boiler,...
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Gazowy kocioł kogeneracyjny – badania prototypu
PublicationW artykule zaprezentowano wyniki badań prototypowej parowej mikrosiłowni ORC zintegrowanej z kotłem gazowym. Jest to pierwsze w Polsce tego typu urządzenie w skali „domowej”, uhonorowane złotym medalem na targach Technicon Innowacje 2014. Pozwala realizować kogeneracyjną produkcję ciepła i energii elektrycznej w aspekcie pokrycia potrzeb indywidualnego gospodarstwa domowego. Domowy kocioł gazowy doposażony w układ realizujący obieg...
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Influence of metallic porous microlayer on pressure drop and heat transfer of stainless steel plate heat exchanger
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. The metallic porous layer was created on the heat transfer surface of analyzed unit. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one – the identical heat exchanger but with the modified...
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Management of low-temperature heat source by ORC aided by additional heat source
PublicationIn the paper presented is a concept to utilize waste heat from the power plant with the aid of the low-temperature ORC cycle. The ORC system is heated from two heat sources, the first one being the flow rate of waste heat obtained from the exhaust gases. Subsequently, the working fluid in the cycle is additionally heated by the condensing steam from the low pressure turbine extraction points increasing in such way the level of...
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Opracowanie studium wykonalności zamierzenia inwestycyjnego pn.: „Zasobnik ciepła ze stratyfikacją termiczną”
PublicationMożna zauważyć wyraźną dysproporcję pomiędzy poziomem komplikacji technicznej wśród producentów krajowych i w firmach zagranicznych. Przedsiębiorstwa zagraniczne z reguły wykorzystują m.in. wężownice wykonane z rur karbowanych lub ożebrowanych w zasobnikach ciepła często można spotkać również zmienna geometrię wężownicy oraz zmodyfikowane układy „ładowania” i ”rozładowywania” zasobnika. Wśród krajowych firm dominują konstrukcję...
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Prediction of flow boiling heat transfer coefficient for carbon dioxide in minichannels and conventional channels
PublicationIn the paper presented are the results of calculations using authors own model to predict heat transfer coefficient during flow boiling of carbon dioxide. The experimental data from various resea rches were collected. Calculations were conducted for a full range of quality variation and a wide range of mass velocity. The aim of the study was to test the sensitivity of the in-house model. The results show the importance of taking into...
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Pressure drop of HFE7000 and HFE7100 during flow condensation in minichannels
PublicationAttention is focused on the issues of flow resistance and pressure drop of perspective refrigeration fluids during condensation in the two-phase flow in minichannels. The case of the flow through a cylindrical single channel of 2.3 mm inner diameter was carefully analyzed. Pressure drop tests have been performed in diabatic flow conditions. The effect of heat flux, mass flux, vapour quality and saturation temperature on the two-phase...
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Raport z oględzin technicznych Chillera NECS/B 1314 celem określenia przyczyn wystąpienia jego częściowej awarii .
PublicationAutorzy niniejszego raportu dokonali dokładnych oględzin stanu faktycznego urządzenia NECS/B 1314. Nie stwierdzono nieprawidłowości pracy układu diagnostycznego urządzenia. Urządzenie jest zainstalowane na właściwym podłożu i we właściwym otoczeniu zgodnie z postanowieniami normy EN378-1 dotyczącymi bezpieczeństwa instalacji wykorzystujących czynniki chłodnicze. Należy podkreślić że wytwornica wody lodowej znajduje się na zewnątrz,...
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Selected aspects of two-phase flow studies using different visualization techniques in minichannels
PublicationThe subject of the study is to present the possibility of the use of visualization techniques in the researches on two-phase flows, carried out by the authors for many years. These works included as follows: heat transfer during the flow boiling, boiling crises and condensation in flow. The issue of the heat transfer intensification during the flow boiling through the channels of small diameters was analyzed. All this work focused...
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Thermal performance of a prototype plate heat exchanger with minichannels under boiling conditions
PublicationTo solve the problem and to meet the requirements of customers in the field of high heat fluxes transfer in compact units, a new design of plate heat exchanger with minichannels (minichannels PHE) was proposed. The aim was to construct a compact heat exchanger of high effectiveness for the purpose of household cogeneration ORC system. In this paper the experimental analysis of an assembled prototype of such compact heat exchanger...
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Utilisation of waste heat from the power plant by use of the ORC aided with bleed steam and extra source of heat
PublicationUtilization of waste heat recovered from the exhaust gases of the power generation unit by means of ORC (organic Rankine cycles) installation is considered. The waste heat is available in the form of a stream of hot water having temperature of 90 stC in the amount of 200 MWt. To increase evaporation temperaturę of ORC working fluid the heat of steam from the extraction points from the low-pressure part of steam turbine is used....
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Zagospodarowanie ciepła odpadowego z biogazowych agregatów kogeneracyjnych w oczyszczalni ścieków
PublicationW pracy opisano koncepcję współpracy biogazowych modułów kogeneracyjnych z niskotemperaturowym obiegiem parowym. Proponowana modernizacja pozwoliłaby na wykorzystanie entalpii fizycznej spalin, tym samym zwiększając sprawność urządzeń wytwarzających ciepło i energię elektryczną. Tego typu rozwiązanie umożliwiłoby częściowe pokrycie zapotrzebowania własnego na energię elektryczną, generując oszczędności w przedsiębiorstwie. W artykule...
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Zagospodarowanie ciepła odpadowego z biogazowych agregatów kogeneracyjnych w oczyszczalni ścieków = Waste heat utilisation from cogeneration set in sewage plant
PublicationW pracy opisano koncepcję współpracy biogazowych modułów kogeneracyjnych z niskotemperaturowym obiegiem parowym. Proponowana modernizacja pozwoliłaby na wykorzystanie entalpii fizycznej spalin, tym samym zwiększając sprawność urządzeń wytwarzających ciepło i energię elektryczną. Tego typu rozwiązanie umożliwiłoby częściowe pokrycie zapotrzebowania własnego na energię elektryczną, generując oszczędności w przedsiębiorstwie. W artykule...
Year 2015
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A commercial gas boiler fitted with the ORC module as perspective solution for households
PublicationIn this paper the applicability of the commercial gas boiler (De Dietrich DTG X23N) coupled with the laboratory prototype micro ORC setup was experimentally studied. The main objective was to determine the working fluid capability to obtain required temperatures of vapour prior to the turbine, attainable heat rates and efficiencies of the whole system. The boiler thermal power was 25 kW. Tests were carried out with a single stage...
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Gazowa mikrosiłownia domowa z modułem ORC - doświadczenia z badania prototypu
PublicationArtykuł zawiera rozważania nad ideą wykorzystania obiegu parowego ORC (Organic Rankine Cycle) do skojarzonej produkcji ciepła i energii elektrycznej dla pokrycia potrzeb indywidualnego odbiorcy. Dokonano w nim podsumowania dotychczasowych prac prowadzonych przez Autorów, które zaowocowały budową demonstracyjno-badawczego stanowiska mikro-CHP z technologią ORC w skali „domowej”, współpracującą z komercyjnym kotłem gazowym. W publikacji...
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Management of low-temperature heat source by ORC aided by additional heat source
PublicationThe presented work is aimed at utilisation of waste heat in the manner to produce electricity in ORC installation. Therefore the precondition of the study was to use the waste heat available in the form of a stream of hot water at 90°C. Such low enthalpy heat source is rather insufficient to produce a good quality vapour to feed the ORC turbine. That was the incentive to search for the ways of increasing the temperature of the...
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Microjet technology as a perspective intensification method for high performance heat exchangers
PublicationIn the paper two oryginal designs of compact heat exchangers with intensification effect produced by microjets are presented. The technology of microjets manufacturing is an "inhouse" patented design. The idea of such heat exchanger is shown together with the flow and thermal characteristics of the prototypes. The results of performer measurements are satisfactory and encourage for further research of the original designs.