Filtry
wszystkich: 132
Wyniki wyszukiwania dla: SAW PROCESS
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Relationship between saw blade teeth wear and kinematics of frame sawingmachines
PublikacjaPrzedstawiono rezultaty badań zużycia ostrzy pił trakowych i wpływ kinematyki pilarki ramowej na rozkład zużycia poszczególnych ostrzy pił.
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Cut layer of a circular saw with radiaj run-out of cutting edges
PublikacjaW pracy przedstawiono analizę wpływu bicia promieniowego ostrzy piły tarczowej na zmianę nominalnego i całkowitego pola przekroju warstwy skrawanej.
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Determination of the minimal critical rotational speeds of the circular saw blades with the quasi-twin resonant frequencies
PublikacjaTo determine the minimal critical rotational speeds of the circular saw blades is the fundamental aspect of obtaining the range of the rotational operating speeds, by which the circular saw blade can work with required stability. While for the circular saw blades with full-homogeneous bodies the determination of such rotational speeds is the relatively low level of difficulty function, whereas for circular saw blades with more...
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Theoretical and Actual Feed Per Tooth During Wood Sawing on an Optimizing Cross-Cut Saw
PublikacjaThe work presents the geometries of circular saw teeth, whose task is to divide the cross-cut of the cutting layer. For efficient machining on a cross-cut saw with high feed speed values (about 1 ms−1) maximal theoretical feeds per tooth are determined. These values were compared with the actual values determined during transverse cutting of pine wood on a special test stands in industrial conditions. In the experiment the rotational...
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Comparison of the impact test and the harmonic test in measurements of natural resonant frequencies of circular saw blades
PublikacjaIn this paper results of measurements of natural resonant frequencies of circular saw blades with the impact test and the harmonic test are presented. Comparison of these two methods revealed that during testing of circular saw blades, in which bodies the open and closed notches (cuts) for cleaning of knives are present, with the harmonic test method it has been observed appearing of quasi-twin resonant frequencies, whereas the...
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A BRIEF REVIEW AND COMPARISON OF SELECTED EXPERIMENTAL METHODS FOR MEASURING NATURAL FREQUENCIES OF CIRCULAR SAW BLADES
PublikacjaDifferent methods for the empirical determination of the natural frequencies of circular saw blades are presented. Stationary methods, such as the harmonic and impulse tests, are discussed and the results of related comparison are given. The comparison of the methods revealed their degree of practical usefulness and their accuracy in determining natural frequencies. A combination of specific methods is proposed, which should allow...
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[Chapter III] Influence of chip transport method on effects of cutting with circular saw
PublikacjaW pracy przedstawiono analizę transportu wiórów ze strefy skrawania na zewnątrz materiału obrabianego w procesie przecinania drewna piłami tarczowymi. Przedstawiono również przykłady zużycia pił tarczowych spowodowanych niewłaściwym transportem wiórów.
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Influence of frame sawing machine´s kinematics on saw blade tooth wear.
PublikacjaW pracy przedstawiono wpływ kinematyki pilarki ramowej na zużycie ostrzy piłtrakowych.
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The diagnostic ambiguity of the impact test in empirical research of circular saw blades for wood
PublikacjaZachowanie piły podczas pracy – zarówno w trakcie przecinania, jak i na biegu luzem – zależy w dużym stopniu od konstrukcji piły i częstotliwości własnych narzędzi, które można określać doświadczalnie za pomocą testu harmonicznego bądź impulsowego. Wyniki badań wykazały, że ten ostatni nie gwarantuje prawidłowego przypisania częstotliwości charakterystycznych widma do odpowiadających im rzeczywistych postaci drgań wynikającym z...
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SAWING PROCESS AS A NEW ALTERNATIVE WAY OF DETERMINING SOME WOOD PROPERTIES
PublikacjaCutting forces (power) could be considered from a point of view of modern fracture mechanics. The developed cutting model, derived from fracture mechanics, includes work of separation (fracture toughness) in addition to plasticity and friction, and also dullness of the cutting edge described by the cutting edge radius. Moreover, forecasting of the shear plane angle for the cutting models, broaden possibilities of energetic effects...
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The critical rotational speed of circular saw: simple measurement method and its practical implementations.
PublikacjaProducenci pił tarczowych są zobligowani do podawania ich dopuszczalnych prędkości obrotowych. Jednakże, umieszczane przez nich prędkości na piłach są często bliskie prędkościom krytycznym lub je przewyższają. Przecinanie takimi narzędziami może być więc niebezpieczne dla obsługującego. Praca przedstawia prostą metodologię wyznaczania prędkości obrotowych krytycznych pił tarczowych. Badania były prowadzone z wykorzystaniem technik...
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Limitations of the Chladni patterns method for determination of circular saw blade critical rotational speeds
PublikacjaW pracy przedstawiono wyniki badań eksperymentalnych pił tarczowych z zastosowaniem figur Chladniego do wyznaczania obrotowych prędkości krytycznych pił tarczowych. Otrzymane wyniki wykazały, że w przypadku pił tarczowych o bardziej skomplikowanej budowie z długimi szczelinami, figury Chaldniego opisują postaci drgań, definiują częstotliwości rezonansowe. Jednakże, nie są one przydatne do wyznaczania obrotowych prędkości krytycznych...
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A Critical Reanalysis of Uncontrollable Washboarding Phenomenon in Metal Band Sawing
PublikacjaThe article analyzes the cutting process of hard bars. Investigations conducted in industrial conditions demonstrated the presence of surface errors in the machined workpieces in the form of washboard patterns. The purpose of this study was to analyze the results of cutting on band sawing machines with different band saw blades. The cutting processes were conducted on three different horizontal band sawing machine types. Analyzed...
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Economical wood sawing with circular saw blades of a new design (Ekonomicno piljenje drva kruznom pilom novog dezajna)
PublikacjaMaterial-saving and energy-saving belong to the basic requirements imposed on contemporary manufacturing processes. The realization of these processes gives measurable profi ts, not only economical butalso ecological. In the case of wood sawing with circular saw blades, material- and energy-savings are dependent on total overall set of teeth (theoretical kerf) and teeth position accuracy in relation to the workpiece. Hence, it...
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A newly-developed model for predicting cutting power during wood sawing with circular saw blades
PublikacjaIn the classical approach, cutting forces and cutting power in sawing processes of orthotropic materials such as wood are generally calculated on the basis of the specific cutting resistance kc (cutting force per unit area of cut). For every type of sawing kinematics (frame saws, band saws and circular sawing machines) different empirical values of specific cutting resistance kc have to be applied. It should be emphasised that...
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Experimental research of circular saw blade tooth axial run-out influence on cutting effects
PublikacjaW pracy przedstawiono metodę pomiaru i wyniki badań doświadczalnych wpływu bicia osiowego ostrzy piły tarczowej na efekty przecinania
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Washboarding during cutting on frame sawing machines II. Experimental study of the saw blade behaviour
PublikacjaPraca jest swego rodzaju suplementem do referatu przedstawianego na 15th Inernational Wood Machining Seminar w Los Angeles, CA, USA. Opisano uzyskane wyniki badań doświadczalnych prowadzonych w oparciu o plan badań Hartley`a.Czynnikami badanymi były: naprężenia napinające brzeszczotu piły, częstotliwość skoków ramy piłowej oraz wysokość cięcia przedmiotu obrabianego. Czynnikami wynikowymi były: wysokość sfalowania powierzchni oraz...
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Geometrical conditions of saw blade`s entering into and going out of material during wood cutting
PublikacjaW pracy przedstawiono analizę geometrycznych warunków wejścia i wyjścia ostrza piły z materiału obrabianego przy przecinaniu drewna. Przedstawiono czasowy i przestrzenny rozkład geometrycznych parametrów wejścia i wyjścia ostrza i ich wpływ na trwałość ostrzy i dokładność przecinania.
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Lateral forces determine dimensional accuracy of the narrow‑kerf sawing of wood
PublikacjaThe shrinking global forest area limits the supply of industrially usable raw resources. This, in combination with the ever‑increasing consumption of timber due to population growth can lead to the lack of a positive balance between the annual volumetric growth and consumption of wood. An important innovation toward increasing environmental and economic sustainability of timber production is to reduce the volume of wood residues...
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Optimization of chip removing system operation in circular sawing machine
PublikacjaThe paper presents the optimization of the wood chips removing system in the sliding table saw. Chips are generated during the cutting of the material. The attention was focused on the upper casing of mentioned system. The methodical experimental studies of the pressure distribution inside the casing during the wood chip removing operation for the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm were...
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Fracture mechanics model of cutting power versus widespread regression equations while wood sawing with circular saw blades
PublikacjaA comparison of the theoretical cutting power consumption results forecasted with the model (FM_CM model) which include work of separation (fracture toughness) in addition to plasticity and friction, and two widespread regression equations while wood sawing with circular saw blades has been described. in and cutting power consumption forecasted. In computations of the cutting power consumption during rip sawing of Scots pine wood...
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Capacity of Surface Production of Band Sawing in Manufacture of Oak Floor Upper Layers
PublikacjaThin lamellae, corresponding to the layer components of structural glued members, i.e., 2-ply or 3-ply glued flooring, can be manufactured in re-sawing operations of kiln-dried wood blocks or in wet technologies, which currently seem to be more common because of the shorter drying time. The re-sawing process in wet technology is conducted on dedicated thin-cutting band sawing machines with stellite-tipped band saws. The goal of...
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Analyses of the effect of the design features of the spindle of the sliding table saw upon its critical rotational speeds
PublikacjaProducenci pilarek formatowych do drewna dążą do zwiększania dokładności przecinania. Można to osiągnąć np. przez poprawę zachowania się wrzeciona, gdyż od niego w dużej mierze zależą efekty przecinania. Przedstawiono metodykę wyznaczania prędkości krytycznych wrzeciona pilarki formatowej w funkcji cech konstrukcyjnych wrzeciona i jego napędu.
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Modelling of cutting by means of fracture mechanics
PublikacjaThe suitability of modern fracture mechanic theory was proved for the estimation of the cutting force and the cutting specific resistance. This paper shows modification of Ernst-Merchant theory and its application for determination some other properties of wood sample. This theory is acceptable for evaluation of shear yield stresses and shear plane angle. Sawing by gang saw machine was used as a process similar to the orthogonal...
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MODELLING OF CUTTING BY MEANS OF FRACTURE MECHANICS
PublikacjaThe suitability of modern fracture mechanic theory was proved for the estimation of the cutting force and the cutting specific resistance. This paper shows modification of Ernst-Merchant theory and its application for determination some other properties of wood sample. This theory is acceptable for evaluation of shear yield stresses and shear plane angle. Sawing by gang saw machine was used as a process similar to the orthogonal...
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Experimental analysis of chip removing system in circular sawing machine
PublikacjaPaper presents analysis of the process of removing the wood chips generated during the cutting of the material on the circular sawing machine. The attention is focused on the upper cover of the chip removing system. Within the framework of the work a systematic experimental study of pressure distribution in the cover during operation of the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm was carried...
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Dynamics of cutting power during sawing with circular saw blades as an effect of wood properties changes in the cross section
PublikacjaIn the paper the effect of the method calculation upon the cutting power is presented. In computations were used models in which fracture toughness was incorporated. The comparison concerned models as follows: FM-CM – classic model in which the sum of all uncut chip thicknesses of the simultaneously teeth engaged represented the mean uncut chip thickness, FM-FDM – full dynamical model in which besides variable uncut chip thickness...
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THE EFFECT OF WOOD DRYING METHOD ON THE GRANULARITY OF SAWDUST OBTAINED DURING THE SAWING PROCESS USING THE FRAME SAWING MACHINE
PublikacjaThe experimental results of the study focused on the effect of drying processes of warm air drying at the temperature of 6580°C and warm air-steam mixture drying at the temperature of 105°C of pine and beech wood to the size of sawdust grains created by cutting using RPW 15M frame saw is presented in the paper. Particle size analysis of dry sawdust was performed using two methods - screening method and optical method based on...
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A method for measurements of geometry and positions of circular saw teethMetoda merania geometrie a polohy zubov v tele piloveho kotuca
PublikacjaW pracy przedstawiono sposób określania geometrii i położenia ostrzy piły tarczowej. Opisano metodę bazująca na numerycznej obróbce zarejestrowanych obrazów ostrzy pił w sposób automatyczny na automatycznym urządzeniu WKOPTar.
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Numerical analysis of chip removing system operation in circular sawing machine using CFD software
PublikacjaPaper presents the analysis of the results of numerical simulations of the air flow process of wood chips removing system in the circular sawing machine. The attention is focused on the upper cover and bottom shelter of the chip removing system. Within the framework of the work a systematic numerical modeling of the air flow distribution in the cover and shelter during operation of the selected rotational speed of saw blade with...
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OVERALL SET OF BANDSAW TEETH VERSUS METHODS OF MEASUREMENTS
PublikacjaThis article deals with the impact of the manual methods of measurement on the overall set measurement results. It describes the results of the measurement of bandsaw teeth kerf with the use of a micrometer and a digital calliper. It is commonly known that the cutting process causes the wear of cutting tools. The wear of the cutting edge depends on the cutting conditions as well as on the mechanical properties of the processed...
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Chip suction system in circular sawing machine: empirical research and computational fluid dynamics numerical simulations
PublikacjaThe experimental analysis of the wood chip removing system during its redesigning in the existing sliding table circular saw and computational fluid dynamic (CFD) numerical simulations of the air flow process is presented in the paper. The attention was focused on the extraction hood and the bottom shelter of the actual existing system. The main aim was to perform experimental research on the pressure distribution inside the...
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CUTTING POWER FORECASTING WHILE WOOD SAWING: FRACTURE MECHANICS APPROACH AND AXELSSON’S MODEL COMPARISON
PublikacjaIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (power) could be considered from a point of view of modern fracture mechanics. Another way is to forecast cutting power consumption on...
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ASSESSMENT OF WEAR OF THE BANDSAW TEETH IN INDUSTRIAL CONDITIONS
PublikacjaA methodology for measuring bandsaw tooth wear is presented in this paper. This type of measurement is proposed as an alternative way of determining tooth wear in industrial conditions. The method is based on determining the KE value, i.e., the distance of the radius of the rounded cutting edge of the tooth and the intersection of the surface of the back and the surface of the face of the cutting wedge of the bandsaw tooth....
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Estimation of fracture toughness and shear yield stress of orthotropic materials in cutting with rotating tools
PublikacjaThe cutting force is an energetic effect of splitting material, and might be considered from a point of view of modern fracture mechanics. Forecasting of the shear plane angle in cutting broaden possibilities for modelling of the cutting process even for thin uncut chips. Such mathematical model has been developed here for description of the orthotropic materials’ cutting on the base of fracture theory, and includes work of separation...
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Thickness accuracy of sash gang sawing
PublikacjaThin lamellae, corresponding to the layer components of structural glued members, i.e. 2-ply or 3-ply glued parquet, can be manufactured in re-sawing operations of kiln-dried wood blocks. These must be prepared with high dimensional accuracy and adequate surface quality following specific technical requirements for lamellae thickness variations, especially in the upper layers of the glued composite parquet. The accuracy of oak...
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Cutting model parameters from frame sawing of natural and impregnated Scots pine (Pinus sylvestris L.)
PublikacjaIn this paper, absolute and density normalized cutting model parameters of natural and impregnated Scots pine (Pinus sylvestris L.) are shown and a method for the calculation of their corresponding material properties in the principal material directions of wood is presented. The parameters were determined from measurements of cutting power on a sash gang saw, and are in detail the fracture toughness and the shear yield strength...
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EMPIRICAL ASSESMENT OF THE MAIN DRIVING SYSTEM OF THE CIRCULAR SAWING MACHINE
PublikacjaThe producers of panel saws tend to improve sawing accuracy and minimise a level of vibrations, to increase their competitiveness at the market. Mechanical vibrations in the main saw driving system, which level depend on a plethora independent factors, may really affect sawing accuracy and general machine tool vibrations. The objective of the research was to explore vibrations signals of the main spindle system, and to extract...
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The reduction of vibrations in circular sawing machines
PublikacjaThe presented in this paper the main objectives of the research were to explore vibrations signals of the main spindle system, the machine tool body and a circular saw to extract informative features for assessment of the designs of the panel saw Fx3 and its follower Fx550.Even though the main spindle of the new table sliding saw Fx550 has its rotational speeds larger about 20% in comparison to the Fx3, peak values of the vibrational...
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Effect of Thermal Treatment of Birch Wood by Saturated Water Vapor on Granulometric Composition of Chips from Sawing and Milling Processes from the Point of View of Its Processing to Composites
PublikacjaThe goal of this work is to investigate the impact of thermal modification of birch wood with saturated steam on the particle size distribution of the sawing and milling process. Birch wood (Betula pendula Roth) is an excellent source to produce plywood boards. Wastes from mechanical processing of birch wood are suitable to produce composite materials. Granulometric analyses of chips from sawing processes on the PRW 15M frame saw,...
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The Effect of Welding Conditions on Mechanical Properties of Superduplex Stainless Steel Welded Joints
PublikacjaThe tests results of superduplex stainless steel welded joints made with a different heat input, using automatic submerged arc welding (SAW) and semi-automatic flux-cored arc welding (FCAW) have been presented. Metallographic examinations, the measurements of the ferrite content, the width of the heat affected zone (HAZ) and the hardness of the welds in characteristic areas have been performed. Significant differences in the amount of...
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Mode vibrations of plates – experimental analysis
PublikacjaIn this paper results of the square MDF plate and circular saw blades examination with the use of the harmonic method to static identification of resonant frequencies and shapes of mode vibrations are presented. Obtained results reveled that for circular saws with large holes in a saw blade appeared two resonant frequencies for the same nodal number.
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Recovering Evaluation of Narrow-Kerf Teeth of Mini Sash Gang Saws
PublikacjaSash gang saws with narrow-kerf saw blades are used in the production of glued laminate flooring elements in plants where dry technology is applied. This means that boards or friezes are sawn into top layer lamellae in dry conditions (moisture content of about 10–12%) from expensive wood species, often exotic. The object of this research was stellite-tipped teeth of narrow kerf saw blades sharpened under industrial conditions....
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Experimental examination and modification of chip suction system in circular sawing machine
PublikacjaThe article presents the results of experimental examination of the wood chip suction system in the existing sliding table saw before and after its modifi cation. The studies focused on the extraction hood of the mentioned system. The methodical experimental research of the pressure distribution inside the hood during wood chip removal for the selected rotational speed of saw blades of 3500 and 6000 min-1 with a diameter of 300...
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Application in circular sawing machines of the experimental results of investigations of the chip removing system operation
PublikacjaThe experimental results of the chip removing system operation are presented. The main aim of them was to optimize suction system of the panel saw Fx3 and its follower Fx550. The attention was focused on the upper casing, which was the part of removing system. Within the framework of the work a systematic experimental study of pressure distribution in the casing during operation of the selected rotational speed of saw blade with...
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Number of active users of the mobile banking application (only a mobile phone) - 2017
Dane BadawczeCustomers using mobile devices can use their bank account via the bank's website or a separate application. Such a solution allows for easier logging in (usually no customer number is required, but only a password) and a number of additional functions (from a more extensive interface to a larger number of possible operations - making a transfer, opening...
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Wpływ warunków spawania na własności złączy spawanych ze stali superduplex
PublikacjaW pracy przedstawiono charakterystykę stali duplex i superduplex koncentrując się na ich spawalności. Zaprezentowano wyniki badań własności mechanicznych złączy spawanych ze stali superduplex wykonanych metodami FCAW i SAW.
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Technologie spawalnicze w okrętownictwie
PublikacjaOmówiono skrótowo: cieplne klasyczne technologie spawalnicze (cięcie i spawanie MMA, SAW, CAW, GMAW, MIG-MAG) oraz technologie rozwoju spawania plazmowego, laserowego i hybrydowego oraz zgrzewania tarciowego z przemieszczeniem (FSW).
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The effect of a belt position in the spindle driving system on critical rotational speeds
PublikacjaThe aim of this paper was to examine how the belt pulley position affects critical rotational speeds of the modernized spindle of the sliding table saw Fx3. Methodology of determination of critical rotational speeds of the spindle in a function of the spindle design features and its driving system is presented. Spindles in these kind of machine tools are mainly driven with V-belts, and the pulleys on the spindles might be positioned:...
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Sawing Processes as a Way of Determining Fracture Toughness and Shear Yield Stresses of Wood
PublikacjaA new computational model, based on fracture mechanics, was used to determine cutting forces. Unlike traditional computing methods, which depend on many coefficients reflecting the machining of solid wood, the new model uses two main parameters: fracture toughness and shear yield stresses. The aim of this study was to apply this new method to determine these parameters for the tooth cutting edge principal positions and longitudinal...