Effects of polymer sealant interlayer on quality of EN AW-2024-T3 aluminum alloy lap joint prepared by friction stir welding - Publikacja - MOST Wiedzy

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Effects of polymer sealant interlayer on quality of EN AW-2024-T3 aluminum alloy lap joint prepared by friction stir welding

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This study investigates the influence of polymer interlayers on the mechanical properties and fracture behavior of friction stir welded EN AW-2024-T3 aluminum alloy joints. Aqualock AL 6002 (Adhesive_1) and 3M Adhesion Promoter 86A (Adhesive_2) were selected as polymeric sealants for EN AW-2024-T3 aluminum alloy interfaces. Force analysis revealed that the choice of polymer interlayer significantly affects the axial force during welding, with Adhesive_1 joints showing a significant reduction in force compared to other variants. The axial force during FSW in Adhesive_1 was 18% less than in Adhesive_2. Cross-sectional analysis revealed distinct features in joint morphology and defects, with Adhesive_1 joints exhibiting favorable thermal stability and minimal defects compared to Adhesive_2 joints. Tensile strength analysis showed a significant increase in load capacity for the Adhesive_1 (9470N) joint, while the Adhesive_2 (5030N) joint exhibited reduced strength due to inadequate heat flow. The Adhesive_1 joint showed a 93% increase in tensile strength compared to Adhesive_2. The mixing of Adhesive_2 with the joint area produced hard complex particles that reduced the strength of the final joint. Fracture analysis revealed complex fracture mechanisms, with Adhesive_1 joints exhibiting ductile fracture zones and Adhesive_2 joints exhibiting quasi-cleavable intergranular cracking. Microhardness distribution analysis showed variation between the joint variants, with Adhesive_2 joints showing higher microhardness in the weld nugget.

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Kategoria:
Publikacja w czasopiśmie
Typ:
artykuły w czasopismach
Opublikowano w:
Archives of Civil and Mechanical Engineering nr 24,
ISSN: 1644-9665
Język:
angielski
Rok wydania:
2024
Opis bibliograficzny:
Kubit A., Derazkola H. A., Myśliwiec P., Szawara P., Slota J., Macek W.: Effects of polymer sealant interlayer on quality of EN AW-2024-T3 aluminum alloy lap joint prepared by friction stir welding// Archives of Civil and Mechanical Engineering -,iss. 4 (2025),
DOI:
Cyfrowy identyfikator dokumentu elektronicznego (otwiera się w nowej karcie) 10.1007/s43452-024-01047-9
Źródła finansowania:
  • Publikacja bezkosztowa
Weryfikacja:
Politechnika Gdańska

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