prof. dr hab. inż. Jerzy Łabanowski
Employment
- Head of Section at Zakład Technologii Materiałów Konstrukcyjnych i Spajania
- Professor at Institute of Manufacturing and Materials Technology
Publications
Filters
total: 166
Catalog Publications
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Weldability of high strength steels in wet welding conditions
PublicationIn this paper are characterized problems of high strength steel weldability in underwater wet welding conditions. Water as a welding environment intensifies action of unfavourable factors which influence susceptibility to cold cracking of welded steel joints. The susceptibility to cold cracking of S355J2G3 steel and S500M steel in wet conditions was experimentally estimated (by using Tekken test). It was concluded that the steels...
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Hydrogen embrittlement of X2CrNiMoCuN25-6-3 super duplex stainless steel welded joints under cathodic protection
PublicationThe effect of cathodic polarization conditions on hydrogen degradation of X2CrNiMoCuN25-6-3 super duplex stainless steel welded joints, obtained using flux cored arc and submerged arc welding methods, was evaluated. Slow strain rate tensile tests of base material and welded specimens, ferrite content measurements, scanning electron microscopy observations, and statistical analysis were performed. It was found that hydrogenation...
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Advantages of the Application of the Temper Bead Welding Technique During Wet Welding
PublicationThermo-mechanically rolled S460ML steel was chosen for welding in underwater wet welding conditions by covered electrodes. The main aim of this study was to check the weldability for fillet welds in a water environment by controlled thermal severity (CTS) tests and to check the influence of temper bead welding (TBW) on the weldability of the investigated steel. Non-destructive and destructive tests showed that S460ML steel has...
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Improvement of S355G10+N steel weldability in water environment by Temper Bead Welding
PublicationThe normalized S355G10 + N steel was chosen for testing, it is used in a variety of applications including the building of offshore structures, which may require repairs in water environment. The main aim of the work was to check susceptibility to cold cracking for fillet welds – Controlled Thermal Severity (CTS) tests and butt welds – Tekken tests and in the next step evaluation of effectiveness of Temper Bead Welding (TBW) application...
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Corrosion behavior of hydrogen charged super duplex stainless steel welded joints
PublicationThe electrochemical behavior of the weld metal, heat-affected zone (HAZ), and base material of super duplex stainless steel (SDSS) welded joints, made with the application of flux-cored arc welding (FCAW) and submerged arc welding (SAW), were investigated with the use of metallographic examinations (optical microscopy and scanning electron microscopy), potentiodynamic polarization measurements and total hydrogen content determination...
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COLD CRACKING OF S460N STEEL WELDED IN WATER ENVIRONMENT
PublicationThis paper shows results of weldability testing of fine-grained high -strength low- alloy S460N steel welded in water environment by covered electrodes. The tests were carried out by using the CTS test specimens with fillet welds. Four specimens were welded under water and one specimen in air. Welded joints were subjected to non-destructive visual and penetration tests. The accepted joints were then subjected to macroscopic and...
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Underwater Wet Repair Welding of API 5L X65M Pipeline Steel
PublicationThis paper presents results of the research of effect of polymer insulation of pipeline made of API 5L X65M steel as well as underwater wet welding parameters on properties of joints made by covered electrodes. Effect of heat input on structure and hardness of joints during repair of underwater pipeline was analyzed. Welding defects like microcracks, micro-lacks of fusion, slag inclusions, as well as HAZ hardness increase over...
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Bead-on-plate welding on S235JR steel by underwater local dry chamber process
PublicationThe article presents the results of the effect of parameters of underwater local dry chamber welding on the properties of padding welds. The effect of heat input and the type of shielding gas on the structure and hardness of welds was established. the functions for estimating the maximum hardness of the heat affected zone have been also elaborated.
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Effect of the welding environment and storage time of electrodes on the diffusible hydrogen content in deposited metal
PublicationIn the study the glycerin displacement method was used for determination of diffusible hydrogen content in deposited metal. Specimens were welded in the air and in the water with covered rutile electrodes. The first part of the specimens was made immediately after opening the package of the electrodes. The electrodes were then stored in opened packages in laboratory conditions that allowed for contact with the air for three years....
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The Effects of Pin Profile on HDPE Thermomechanical Phenomena during FSW
PublicationFriction stir welding (FSW) of polymeric materials has recently attracted significant attention. Herein, we present the effect of the tool pin profile on the FSW of high-density polyethylene (HDPE) joints through joint experimental analysis and thermomechanical simulations. For analysis of pin profile effects on the thermomechanical properties of HDPE joints, frustum (FPT), cubic (CPT), and triangular (TPT) pin shapes were selected...
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Temper bead welding of S420G2+M steel in water environment
PublicationThe article presents the idea of the use of Temper Bead Welding (TBW) technique to improve the weldability of high strength steel at underwater wet welding conditions. Wet welding method with the use of covered electrodes is described. This work shows results of metallographic examinations and hardness measurements of samples of S420G2+M steel with weld beads performed under water. It has been shown that Temper Bead Welding technique...
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An experimental study of high-hydrogen welding processes
PublicationThis paper presents investigation results of determination of the diffusible hydrogen content in deposited metal obtained by means of two most often used methods-the glycerin method and the mercury method. Relation has been defined between results of those methods in the area characteristic of low-hydrogen as well as high-hydrogen welding processes. Relations available in the literature do not include the diffusible hydrogen content...
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THE EFFECT OF WET UNDERWATER WELDING ON COLD CRACKING SUSCEPTIBILITY OF DUPLEX STAINLESS STEEL
PublicationABSTRACT The present work was conducted to assess the weldability of duplex stainless steel in underwater conditions. Metal manual arc welding (MMA) with the use of coated electrodes was used in the investigations. Tekken weldability tests were performed underwater at 0.5 m depth and in the air. Nondestructive tests, metallographic examinations of welds, ferrite content assessment in microstructure and hardness test were performed....
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Heat tint colours on stainless steel and welded joints
PublicationSurface layer condition of stainless steels and welded joints influences strongly their corrosion resistance. This problem seems to be underestimated. This current study explains the phenomenon of heat tint forming on welds, the methods of its removal, inspection procedures after heat tint removing and post weld finishing
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Hydrogen Damage in Superaustenitic 904L Stainless Steels
Publicationresults on the influence of hydrogen on corrosion resistance and of hydrogen embrittlement of 904L superaustenitic stainless steel were investigated. The cracking behavior was studied by performing a slow strain rate test in synthetic seawater under varying cathodic polarization conditions. The results showed that the steel’s plasticity varied with the applied cathodic current density. Significant reductions in ductility were found,...
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Temper bead welding of S460N steel in wet welding conditions
PublicationWet welding is the most common method of welding in water environment. It is most often used for repairing of underwater parts of offshore structures. However, the water as a welding environment causes an increase of susceptibility of steels to cold cracking. For underwater constructions high strength low alloy (HSLA) steel are widely used. In wet welding condition a HSLA steel is characterized by high susceptibility to cold cracking....
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ENVIRONMENTAL DEGRADATION OF DISSIMILAR AUSTENITIC 316L AND DUPLEX 2205 STAINLESS STEELS WELDED JOINTS
PublicationThe paper describes structure and properties of dissimilar stainless steels welded joints between duplex 2205 and austenitic 316L steels. Investigations were focused on environmentally assisted cracking of welded joints. The susceptibility to stress corrosion cracking (SCC) and hydrogen embrittlement was determined in slow strain rate tests (SSRT) with the strain rate of 2.2 × 10–6 s–1. Chloride-inducted SCC was determined in the...
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Weldability of S500MC Steel in Underwater Conditions
PublicationWet welding with the use of covered electrodes is one of the methods of underwater welding. This method is the oldest, the most economic and the most versatile. The main difficulties during underwater wet welding are: high cooling rates of the joint, the presence of hydrogen in the arc area and formation of hard martensitic structure in the weld. These phenomena are often accompanied by porosity of welds and large number of spatters,...
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Effect of microstructure on mechanical properties of BA1055 bronze castings
PublicationThe article presents research results performed on aluminum bronze CuAl10Fe5Ni5 (BA1032) castings used for marine propellers. Metallographic studies were made on light microscope and a scanning electron microscope to assess quantitatively and qualitatively the alloy microstructure. It has been shown that the shape, size and distribution of the iron-rich phase precipitates in bronze microstructure significantly affect its mechanical...
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Cold Cracking Of Underwater Wet Welded S355G10+N High Strength Steel
PublicationWater as the welding environment determines some essential problems influencing steel weldability. Underwater welding of high strength steel joints causes increase susceptibility to cold cracking, which is an effect of much faster heat transfer from the weld area and presence of diffusible hydrogen causing increased metal fragility. The paper evaluates the susceptibility to cold cracking of the high strength S355G10+N steel used,...
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Sulfate‐reducing bacteria‐assisted hydrogen‐induced stress cracking of 2205 duplex stainless steels
PublicationThe paper presents the results of a laboratory investigation of the microbiologically assisted hydrogen‐induced stress cracking (HISC) of 2,205 duplex stainless steel (DSS). The testing of susceptibility toward HISC was performed with two different methods. Precharged in sulfate‐reducing bacteria (SRB), inoculated medium samples were subjected to slow strain‐rate testing in artificial seawater. In situ constant load tests were...
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Assessment of evaporator tubes corrosion in low-emission steam boilers
PublicationW artykule przedstawiono wyniki badań rur ekranowych(16Mo3) kotła niskoemisyjnego po jednym roku i dwóch latach eksploatacji. Powierzchnie rur pokryte zostały warstwami natryskiwanymi cieplne - pojedynczą ze stopu 70%Ni 30%Cr i podwójną Ni-30Cr /Al2O3. Rury bez powłok natryskiwanych wykazywały pocienienie ze względu na działanie korozji siarkowej oraz korozyjnego oddziaływania warstwy stopionych soli. Pojedyncza warstwa 70%Ni 30%Cr...
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Mechanical characteristics of welded joints between different stainless steels grades
Publicationnvestigation of mechanical characteristics of welded joints is one of the most important tasks that allow determining their functional properties. Due to the very high, still rising, cost of some stainless steels it is justified, on economic grounds, welding austenitic stainless steel with steels that are corrosion-resistant like duplex ones. According to forecasts the price of...
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Weldability of high strength steel in underwater environment
PublicationThe article describes the problems with weldability of high-strength steels in the aquatic environment. The tendency of steel S355J2G3 and S500M to form cold cracks when welded in wet welding conditions has been experimentally evaluated. It was found that the tested steels have a high propensity to cracking. An experiment has been proposed and tested to evaluate the usefulness of the tempering bead technique as a method of improving...
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Analysis of features of stainless steels in dissimilar welded joints in chloride inducted corrosion
PublicationStainless steels of femtic-austenitic microstructure that means the duplex Cr-Ni-Mo steels, in comparison with austenitic steel includes less expensive nickel and has much better mechanical properties with good formability and corrosion resistance, even in environments containing chloride ions. Similar share of high chromium ferrite and austenite, which is characterized by high ductility, determines that the duplex steels have...
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The effect of pre-hydrogen charging on corrosion behaviour of superduplex stainless steel welded joints
PublicationThe paper presents results of research undertaken to determine the influence of hydrogen on passivity and corrosion resistance of 2507 super duplex stainless steel welded joints. Butt welded joints were made with low heat input using flux corded arc welding (FCAW) method. Coupons of 5.0 x 5.0 mm were cut from the welded joints containing weld metal (WM), heat affected zone (HAZ) and parent metal (PM). Hydrogen was introduced...
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Effect of long term service at elevated temperatures on mechanical properties of Manaurite XM reformer tubes
PublicationMicrostructure transformations occur in the Manaurite XM cast steel tubes during long-term operation in the reformer furnace were revealed and described. The rela tionship between mechanical properties, an increase of internal diameter of the tube and microstructure degradation is discussed. Static tensile test was performed on two types of samples with different shapes. It has been shown differences in the results of tests...
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Regeneration of marine engine valves using laser surfacing
PublicationThis article presents an analysis of the applicability of laser surfacing of the exhaust valve face of a marine diesel engine using cobalt-based powder. After preparation by machining, the selected valves were subjected to laser surfacing using a high-power ROFIN DL020 laser. The EuTroLoy 16012 powder was used in the surfacing process. One of the valves was cut and subjected to metallographic examination and hardness measurements,...
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Weldability of S460ML High Strength Low Alloy Steel in Underwater Conditions
PublicationThe paper presents experimental evaluation of susceptibility of the high strength S460ML steel to cold cracking in the conditions of wet welding with the use of covered electrodes. From the results of Tekken tests it was found out that the investigated steel was characterised, in the conditions of the carried out experiments (underwater wet welding and air welding with rutile electrodes), of high susceptibility to cold cracking....
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Application of Multivariate Analysis Methods in Welding Engineering
PublicationPhenomena and processes taking place during welding are usually very complex and, for this reason, should be described using multivariate methods. The article discusses the methodological basis and selected application areas as regards the solving of welding problems using statistical multivariate methods. In addition, the article presents exemplary applications of the design of experiment, multiple regression analysis, cluster...
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Effect of Linear Energy and Microstructure on the Content of Residual Hydrogen in Welded Joints made of Superduplex Steels
PublicationThe article presents tests concerning the content of retained hydrogen present in FCAW and SAW welded joints made of superduplex steel. The use of various welding technologies resulted in the obtainment of welds having different microstructures and ferrite contents. Measurements of retained hydrogen present in joints (performed using the complete combustion method) revealed various contents of hydrogen in the base material and...
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Badania spawalności stali S460N w środowisku wodnym z wykorzystaniem próby Tekken
PublicationSpawanie w środowisku wodnym niesie ze sobą wiele problemów, wśród których najważniejszym jest skłonność stali do powstawania pęknięć zimnych. O ile w przypadku spawania na powietrzu istnieje wiele metod zapobiegania tym pęknięciom, o tyle pod wodą zastosowanie tych metod jest ograniczone. Z tego powodu konieczne jest określenie skłonności danego materiału do pękania zimnego. W pracy oceniono spawalność drobnoziarnistej...
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Effect of the Post-Weld Surface Condition on the Corrosion Resistance of Austenitic Stainless Steel AISI 304
PublicationSurfaces of welded elements made of corrosion-resistant (stainless) steels develop temper colours. The removal of thickened oxide layers off steels exposed to temperatures below 300°C is necessary and entails the restoring of high corrosion resistance of the stainless steel. The article presents tests concerned with the effect of a method applied to remove post-weld temper on the corrosion resistance of austenitic stainless steel...
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The Effect of Long Term Service at Elevated Temperatures on Microstructure Degradation of Austenitic Reformer Tubes
PublicationThe paper analyses the relationship between an increase of the inner diameter of tubes made of Manaurite XM cast steel and transformations occurring in their microstructure due to long-lasting operation in methane reformer. Examinations included metallographic analysis with light microscope (LM), scanning electron microscope (SEM) and microanalysis of the chemical composition of precipitates (EDX). It was indicated that there is...
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Możliwości sterowania ilością wodoru dyfundującego w złączach spawanych
PublicationW pracy omówiono metalurgiczne i technologiczne czynniki wpływające na obecność wodoru dyfundującego w stopiwie uzyskanym w środowisku powietrznym i pod wodą oraz podano metody obniżania jego ilości. Przedstawiono wyniki badań ukierunkowanych na określenie wpływu warunków i parametrów spawania na nawodorowanie stopiwa. Opracowano i podano zależności umożliwiające prognozowanie zawartości wodoru w złączach wykonanych pod wodą...
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Investigations of welded joints of dissimilar heat resistant steels.
PublicationPrzeprowadzono badania metalograficzne połączeń spawanych różnorodnych stali żarowytrzymałych rur o przekroju 31,8x7,1 mm ze stali 10H2M z blachą ze stali 20H23N18. Badania makro- i mikrostruktury złączy spawanych wykazały, że istotnym czynnikiem wpływającym na właściwości mechaniczne złącza jest obecność wad takich jak pory lub wtrącenia żużla. Te nieciągłości w materiale powodują koncentrację naprężeń i powstawanie mikropęknięć.
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Badania uszkodzeń rur parownika kotła wodnego.
PublicationW pracy przedstawiono badania uszkodzeń rur parownika kotła wodnego. Stwierdzono uszkodzenia w postaci wżerów wywołanych lokalnymi ogniwami stężeniowymi
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Stabilność struktury stali austenityczno-ferrytycznej po wyżarzaniu w wysokich temperaturach.
PublicationPrzeprowadzono badania przemian strukturalnych w stali austenityczno-ferrytycznej typu dupleks zachodzących w wysokich temperaturach. Stal poddano wyżarzaniu w zakresie 600-900°C w czasie od 6 do 6000 min. Wykazano i opisano ilościowo przemiany ferrytu w austenit wtórny i fazy międzymetaliczne
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Wpływ przeman strukturalnych w stali austenityczno-ferrytycznej na podatność do naprężeniowego pękania korozyjnego.
PublicationPrzedstawiono wyniki badań strukturalnych oraz podatności do naprężeniowego pękania korozyjnego stali dupleks po wyżarzaniu w temperaturze 500ºC. Stwierdzono wzrastającą podatność korozyjną stali wraz z czasem wyżarzania. Przyczyn obniżenia odporności korozyjnej należy upatrywać w procesach wydzieleniowych zmieniających mikrostrukturę stali.
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Wpływ mikrostruktury stali Duplex na podatność do naprężeniowego pękania korozyjnego
PublicationOmówiono wyniki badań wpływu na własności mechaniczne oraz podatność na korozję naprężeniową różnych stanów obróbki cieplnej dla stali Duplex 2205.
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The influence of the welding thermal cycles on corrosion resistance of duplex stainless steel
PublicationBadano skłonnośc strefy wpływu ciepła spoin ze stali dupleks do korozyjnego pękania narężeniowego. Wykonano próby korozyjne z wykorzystaniem metody SSRT w środowisku korozyjnym wrzącego MgCl2. Wykazano, że duży udział ferrytu w strukturze SWC pogarsza odpornośc na korozję. Badania metalograficzne na mikroskopie lektronowym wykazały różne sposoby propagacji pęknięcia zależnie od zawartości austenitu w strukturze SWC.
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Korozja rur ekranowych niskoemisyjnych kotłów parowych
PublicationW pracy przedstawiono badania degradacji powierzchni zewnętrznej rur parownika niskoemisyjnego kotła parowego OP-230. Wykonano badania metalograficzne morfologii zgorzeliny oraz analizę jej składu chemicznego w mikroobszarach. Stwierdzono, ze główną przyczyną przedwczesnego pocienienia ścianek rur parownika była korozja siarkowa.
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Wpływ nagniatania na właściwości stali duplex stosowanych na elementy instalacji chemicznych
PublicationNa próbkach ze stali duplex poddanych procesom nagniatania przeprowadzono badania podatności do naprężeniowego pękania korozyjnego. Przeprowadzono testy odkształcania z małą prędkością w środowisku wrzącego 35% MgCl2 i środowisku obojętnym- glicerynie. Stwierdzono zwiększoną odporność korozyjną stali po procesach nagniatania z niewielkim stopniem zgniotu
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Investigations of dissimilar stainless steels welded joints for chemical tankers construction
PublicationArtykuł przedstawia właściwości mechaniczne złączy różnoimiennych stali typu duplex oraz austenitycznej typu 316L otrzymanych za pomocą spawania automatycznego łukiem krytym. Wykazano możliwość wykorzystania wysokowydajnej metody SAW w miejsce dotychczas stosowanych metod GTAW i GMAW do spawania blach zbiorników statków do przewozu chemikaliów.
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Assessment of structural changes in IN-519 cast steel reformer tubes.
PublicationPrzedstawiono zmiany struktury rur katalitycznych ze staliwa austenitycznego IN-519 po długotrwałej eksploatacji w reformerze metanu.
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Ocena niezawodności spawanych złączy różnoimiennych = Reliability estimation of the dissimilar welded joints
PublicationOceniano niezawodność różnoimiennych złączy spawanych stali 10H2M ze stałą węglową oraz stalą chromowo-niklową. Zaproponowano metodę oceny niezawodności złączy wykorzystującą wskaźniki maksymalnej twardości w złączu oraz plastyczności struktury.
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Właściwości mechaniczne złączy różnoimiennych stali odpornych na korozję
PublicationArtykuł przedstawia właściwości mechaniczne złączy różnoimiennych stali typu duplex oraz austenitycznej typu 316L otrzymanych za pomocą spawania automatycznego łukiem krytym (SAW). Wykazano możliwość wykorzystania wysokowydajnej metody spawania automatycznego łukiem krytym do łączenia blach zbiorników statków do przewozu chemikaliów. Uzyskano złącza o zadawalających właściwościach mechanicznych spełniających wymagania towarzystwa...
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Assessment of reformer tubes degradation during longterm service at elevated temperatures
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Analiza zależności zmian składu chemicznego faz mosiądzu odlewniczego od grubości odlewu
PublicationPrzedstawiono wyniki analizy składu chemicznego faz mosiądzu odlewniczego MM55 dla różnych grubości odlewu. Przeanalizowano zależności pomiędzy grubością odlewu i składem chemicznym faz.
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Odpornośc korozyjna złączy różnoimiennych stali odpornych na korozję
PublicationPrzedstawiono wyniki badań spawanych złączy różnoimiennych wykonanych ze stali austenitycznej gatunku AISI 316L oraz typu duplex 2205. Badania podatności do korozji naprężeniowej złączy wykonano metodą odkształcania z małą prędkością. Próby przeprowadzono w środowisku obojętnym oraz agresywnym (MgCl2).
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