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dr inż. Michał Landowski
Employment
- Assistant professor at Institute of Manufacturing and Materials Technology
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total: 62
Catalog Publications
Year 2024
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Effects of preheating on laser beam–welded NSSC 2120 lean duplex steel
PublicationDuplex stainless steels show sustainable alternative for the conventional austenitic grades, with higher strength, higher resistance against stress corrosion cracking, and lower purchase cost. Thus, duplex stainless steel gains more attention in construction, oil and gas, and chemical industries. Among duplex stainless steels, low nickel and low molybdenum alloyed lean duplex stainless steel are a cost-efective substitution of...
Year 2023
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Effect of Arc Strikes on High Strength Low Alloy Steels Welded by SMAW
PublicationWet welding with covered electrodes (Shielded Metal Arc Welding – SMAW) is the most commonly used method of carrying out welding repair works in a water environment. Limited visibility and the inability to move freely under water result in an increased risk of formation of welding imperfections such as lack of fusion, lack of penetration and arc strikes. The work focused on changes in the properties and structure of steel subjected...
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Effects of Storing Flux-Cored Wires under Various Conditions
PublicationWelding processes involving the use of flux-cored wires are becoming increasingly popular, particularly in shipbuilding as well as in off-shore and civil engineering. The article presents characteristics of the welding process, its areas of application as well as advantages and disadvantages (e.g. necessity of ensuring appropriate conditions for the storage of filler metal wires). The satisfaction of quality-related requirements...
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Kinetics of Intermetallic Phase Precipitation in Manual Metal Arc Welded Duplex Stainless Steels
PublicationThe article presents the influence of heat treatment on the kinetics of transformations in lean duplex LDX2101 steel and a weld made of standard duplex 2209 material, which was welded by manual metal arc welding. Changes in the microstructure, hardness, and magnetic phase content were analyzed after heat treatment was conducted at a temperature of 800 °C for a period ranging from 15 to 1440 min. Light and scanning microscopy, Vickers...
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Microstructure and Mechanical Properties of Combined GTAW and SMAW Dissimilar Welded Joints between Inconel 718 and 304L Austenitic Stainless Steel
PublicationA dissimilar welded joint of Inconel 718 and 304L austenitic stainless steel was prepared using a combined procedure with the gas tungsten arc welding and shielded metal arc welding processes by employing the Ni-based fillers: ERNiCr-3 and ENiCrFe-3. The welded joints were investigated for metallographic testing and mechanical properties, and a relationship was established between the microstructure and the resultant mechanical...
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Wpływ niezgodności spawalniczych typu ślad zajarzania łuku na strukturę i twardość stali T24
PublicationW pracy opisano badania eksperymentalne dotyczące oceny wpływu cyklu cieplnego podczas tworzenia się niezgodności spawalniczych typu ślady zajarzania łuku na właściwości i strukturę stali T24. Ujawniono wpływ suszenia elektrod na wielkość strefy utlenienia oraz wpływ natężenia prądu spawania na wielkość wykonanego śladu zajarzenia łuku. Przedstawione wyniki badań potwierdzają konieczność wykrywania i usuwania śladów zajarzania...
Year 2022
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APPLICATION POSSIBILITIES OF THE S960 STEEL IN UNDERWATER WELDED STRUCTURES
PublicationIn this paper, the application possibilities of the ultra-high strength (UHSS). Domex 960 steel in the underwater welded structures are analyzed. In the research, the investigated material has been tested in bead-on-plate wet welding conditions with the usage of different heat input values, namely 0.63 kJ/mm, 0.72 kJ/mm and 0.93 kJ/mm. Specimens were performed by the manual metal arc (MMA) welding method with the usage of rutile...
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Deformable model of a butterfly in motion on the example of Attacus atlas
PublicationInsect wings can undergo significant chordwise (camber) as well as spanwise (twist) deformation during flapping flight but the effect of these deformations is not well understood. The shape and size of butterfly wings leads to particularly large wing deformations, making them an ideal test case for investigation of these effects. High-speed videogrammetry was used to capture the wing kinematics and deformations. The movements of...
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The Motion Analysis of Attacus Atlas Rigid Wing
PublicationThe remarkable aerodynamic efficiency of flapping insect wings has fascinated researchers for many years. Butterfly wings are distinguished by a much larger lifting surface, and thus, a different style of flapping flight. The considerations described in the article are an introduction to a fully flexible analysis of the wing in motion. The study of the rigid wing gives the basic knowledge necessary in the further process. The yaw,...
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Underwater wet welding of S1300 ultra-high strength steel
PublicationMarine Structures Volume 81, January 2022, 103120 Underwater wet welding of S1300 ultra-high strength steel Author links open overlay panelJacekTomkówGrzegorzRogalski https://doi.org/10.1016/j.marstruc.2021.103120 Get rights and content Under a Creative Commons licenseopen access Highlights • Technological method of S1300 steel underwater weldability improving was proposed. • Number of cracks and hardness of welded joints was...
Year 2021
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Bead-on-Plate Underwater Wet Welding on S700MC Steel
PublicationThe participation of high strength steels in marine and offshore structures is increasing, which makes it necessary to develop recommendations for underwater repair welding works. The article presents the results of bead-on-plate welded specimens made of S700MC high strength steel in underwater wet welding conditions by covered elec- trodes. Three specimens with heat input values in the range 0.91-1.05 kJ/mm were made. The specimens...
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Characterization of Arctic Driftwood as Naturally Modified Material. Part 1: Machinability
PublicationArctic driftwood has reached the coast of Iceland for centuries. This material was used by the inhabitants of the island as a building material for houses, boats, churches and pasture fences. Nowadays, the driftwood is used in the furniture industry, for the finishing of internal and external walls of buildings and also by artists. The properties of driftwood differ to that of original resource due the long-term effects of exposure...
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Ocena stanu technicznego konstrukcji zgarniaczy będących na wyposażeniu osadników wstępnych Grupowej Oczyszczalni Ścieków „DĘBOGÓRZE
PublicationOsadniki wstępne typu DORRA – 4 szt., o pojemności 1830 m3, wyposażone są w elementy mechaniczne do kierunkowego przemieszczania się osadu w kierunku leja centralnego. Celem pracy jest ocena stany technicznego części mechanicznej, a w szczególności: - konstrukcji zespołu zgarniania części pływających oraz osadu. - zespołu napędu i sterowania, - zespołu napędu i jazdy. Pierwsze dwa zespoły będą oceniane również z punktu widzenia...
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Pin Angle Thermal Effects on Friction Stir Welding of AA5058 Aluminum Alloy: CFD Simulation and Experimental Validation
PublicationThe friction stir welding (FSW) of tool pin geometry plays a critical role in the final properties of the produced joint. The tool pin geometry directly affects the generation of heat and the flow of internal materials during the FSW process. The effects of the FSW tool pin angle on heat generation and internal flow have not been quantitatively investigated in detail. In this manuscript, a validated Computational Fluid Dynamic...
Year 2020
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APPLICATION OF APRIORI ALGORITHM IN THE LAMINATION PROCESS IN YACHT PRODUCTION
PublicationThe article specifies the dependence of defects occurring in the lamination process in the production of yachts. Despite great knowledge about their genesis, they cannot be completely eliminated. Authentic data obtained through cooperation with one of the Polish yacht shipyards during the years 2013–2017 were used for the analysis. To perform a simulation, the sample size was observed in 1450 samples, consisting of 6 models of...
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Autogenous Fiber Laser Welding of 316L Austenitic and 2304 Lean Duplex Stainless Steels
PublicationThis study presents results of experimental tests on quality of dissimilar welded joints between 316L austenitic and 2304 lean duplex stainless steels, welded without ceramic backing. Fiber laser welded butt joints at a thickness of 8 mm were subjected to non‐destructive testing (visual and penetrant), destructive testing (static tensile test, bending test, and microhardness measurements) and structure observations (macro‐ and...
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Hydrogen embrittlement of X2CrNiMoCuN25-6-3 super duplex stainless steel welded joints under cathodic protection
PublicationThe effect of cathodic polarization conditions on hydrogen degradation of X2CrNiMoCuN25-6-3 super duplex stainless steel welded joints, obtained using flux cored arc and submerged arc welding methods, was evaluated. Slow strain rate tensile tests of base material and welded specimens, ferrite content measurements, scanning electron microscopy observations, and statistical analysis were performed. It was found that hydrogenation...
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Mechanical and Microstructural Characterization of TIG Welded Dissimilar Joints between 304L Austenitic Stainless Steel and Incoloy 800HT Nickel Alloy
PublicationIn this article, the mechanical properties and microstructure of 304L austenitic stainless steel/Incoloy 800HT nickel alloy dissimilar welded joints are investigated. The joints were made of 21.3 mm × 7.47 mm tubes using the TIG process with the use of S Ni 6082 nickel filler metal. No welding imperfections were found and high strength properties of joints were obtained, meeting the assumed acceptance criteria of the product’s...
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Mechanical and structural investigations of wings of selected insect species
PublicationThis paper presents research and measurements leading to obtaining the Young’s modulus of wing bearing structures of selected insect species. A small testing machine intended for three-point bending and equipped with instruments registering low forces was constructed for the needs of the experiment. The machine was used to perform numerous bending tests of wings of three species of insects (obtained from a breeding farm): Attacus...
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Plasticity of Bead-On-Plate Welds Made with the Use of Stored Flux-Cored Wires for Offshore Applications
PublicationExtreme atmospheric conditions in the marine and offshore industry are harmful to engineering materials, especially to welded joints, and may cause degradation of their properties. This article presents the results of research on the plasticity of bead-on-plate welds made using two types of seamless, copper plated flux-cored wires. Before welding, spools with wire were stored for 1 month in two distinct locations with different...
Year 2019
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Influence of Parameters of Laser Beam Welding on Structure of 2205 Duplex Stainless Steel
PublicationLaser welding is used in modern industry, having many advantages comparing to traditional welding technologies. Nowadays, industry sectors such as shipbuilding, automotive and aviation can’t be imagined without laser processing technologies. Possibility of increase of welded joint properties, autogenous welding and high level of process automation makes the technology of laser welding perspective part of the industry. Physical...
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Kwalifikowanie technologii lutowania twardego próżniowego stali austenitycznej zgodnie z wymaganiami przepisów ASME BPVC, sekcja IX
PublicationW artykule przedstawiono procedurę kwalifikowania technologii lutowania twardego w piecu próżniowym na przykładzie elementów ze stali wysokostopowej nierdzewnej austenitycznej łączonych lutem miedzianym z grupy F-No. 105, zgodnie z przepisami ASME Sec. IX, part QB (ASME Boiler and Pressure Vessel Code. Qualification Standard for Welding, Brazing and Fusing; Procedures; Welders; Brazers; and Welding, Brazing and Fusing Operators)....
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Qualification of brazing procedure for furnace brazing of austenitic steel according to requirements of the ASME BPVC section IX
PublicationThe article presents the procedure for qualifying brazing technology in a vacuum furnace on the example of stainless steel elements joined with copper filler material from the F-No group. 105, in accordance with the ASME Sec. IX, part QB (ASME Boiler and Pressure Vessel Code. Qualification Standard for Welding, Brazing and Fusing; Procedures; Welders; Brazers; and Welding, Brazing and Fusing Operators). The essential variables...
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The influence of solution annealing temperature on the properties of Lean Duplex 2101 welded joints in tubes
PublicationThe article presents a technology of TIG longitudinal welding without filler material (142) of heat exchanger tubes made of Lean Duplex 2101. The results of studies on the effect of heat treatment (solution annealing) on tensile strength, plasticity, delta ferrite and the structure of smooth tubes are shown. It was found, that the change in solution annealing temperature across the tested range has an impact on mechanical properties...
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Wpływ temperatury przesycania na właściwości złączy spawanych rur ze stali typu Lean Duplex 2101
PublicationW artykule przedstawiono wpływ temperatury przesycania w powiązaniu z technologią spawania wzdłużnego metodą TIG (142) rurek stosowanych w budowie wy-mienników ciepła ze stali Lean Duplex 2101. Przedstawiono wyniki badań wytrzymałości na rozciąganie, prób technologicznych określających właściwości plastyczne, makro- i mikro-skopowe oraz pomiaru zawartości ferrytu delta metodą magnetyczną. Ustalono, że zmiana temperatury przesycania...
Year 2018
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A universal NDT method for examination of low energy impact damage in CFRP with the use of TLC film
PublicationThe article presents an attempt to use a sheet of laminated thermochromic liquid crystal film (TLC film) for non-destructive testing of the impact damage (energy values: 1J, 2J, 3J and 4J) in carbon fibre-reinforced polymer (CFRP). This is a new, alternative NDT approach based on the thermo-optical effect. The main advantages of this method are a) the low cost of TLC film, b) the low cost of recording devices due to the usage of...
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Ekspertyza przyczyn pęknięcia iglicy rozjazdu kolejowego nr 243
PublicationCelem badań było ustalenie przyczyny pęknięcia iglicy rozjazdu kolejowego
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Impact resistance of plain and twill fabric in GFRP measured by active thermography
PublicationThis paper discusses the impact resistance of glass-fibre reinforced polymer (GFRP) composites depending on the type of reinforcement – plain or twill weave. The values of impact energy were: 3J, 10J and 15J. Specimens featuring twill weave transferred higher force during the impact as compared with plain weave specimens. It was observed that an increase of impact energy was accompanied by an increase of the disproportion in...
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The Effect of Long Term Service at Elevated Temperatures on Microstructure Degradation of Austenitic Reformer Tubes
PublicationThe paper analyses the relationship between an increase of the inner diameter of tubes made of Manaurite XM cast steel and transformations occurring in their microstructure due to long-lasting operation in methane reformer. Examinations included metallographic analysis with light microscope (LM), scanning electron microscope (SEM) and microanalysis of the chemical composition of precipitates (EDX). It was indicated that there is...
Year 2017
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Badania śrub kominów 250, 120, 270, 9800
PublicationPrzedmiotem pracy było wykonanie badań pękniętych śrub komina 250 oraz ustalanie przyczyn ich uszkodzenia. Przedmiotem drugiego zadania było wykonanie badań weryfikacyjnych śrub pobranych z połączeń kołnierzowych kominów 120, 270 i 9800.
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Impact damage in SiO2 nanoparticle enhanced epoxy – Carbon fibre composites
PublicationLow velocity impact behaviour of nano-SiO2 enhanced carbon fibre/epoxy composites for naval applications is reported. Epoxy resin matrix was enhanced by 1- 8 wt% SiO2 nanoparticles, based on industrial surface-modified nanosilica. Impact parameters: force, deformation, energy, damage size were recorded. The most pronounced effect was damage size decrease; e.g. ∼28% recorded by infrared thermography and X-ray computed radiography...
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Ocena stanu degradacji rur katalitycznych ze staliwa Manaurite XM po długotrwałej eksploatacji w podwyższonej temperaturze
PublicationW artykule poruszono temat dotyczący oceny stanu degradacji rur katalitycznych ze staliwa Manaurite XM po długotrwałej eksploatacji w podwyższonej temperaturze. Spośród wielu mierników stanu degradacji materiału rur analizowano przyrost średnicy wewnętrznej rury, obraz mikrostruktury oraz właściwości mechaniczne w temperaturze pokojowej. Przeprowadzono statyczne próby rozciągania materiału rur, badania metalograficzne mikroskopowe...
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Ocena stanu technicznego i prognoza trwałości eksploatacyjnej rurociągów 20” 044-P101 ÷ P107 i 2”044-P115 na instalacji 440 platformingu CCR po postoju remontowym w 2017r. Grupa LOTOS S.A. w Gdańsku
PublicationPrzedmiotem pracy było wykonanie oceny stanu technicznego rurociągów 20” 440-044-P101 ÷ 044-P107 i rurociągu 2” 044-P115, po postoju remontowym w 2017r. Przeprowadzono badania nieniszczące i niszczące rurociągów. Wydano opinię dotyczącą stanu aktualnego rurociągów i prognozę trwałości .
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Ocena stanu technicznego kompensatorów wylotowych (pigtaili) rur katalitycznych z reformera 0250-F101
PublicationCelem badań było ustalenie stanu materiału rur kompensatorów wylotowych rur katalitycznych z reformera metanu po eksploatacji. Wykonano badania niszczących odcinków rur, analizę spektralną składu chemicznego, badania metalograficzne mikroskopowe, pomiary twardości i mikrotwardości, statyczne próby rozciągania w temperaturze pokojowej. Dokonano oceny stopnia degradacji materiału rur z orzeczeniem o aktualnym stanie technicznym kompensatorów.
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Ocena stanu technicznego reaktorów 440 R01÷ R04 na instalacji platformingu CCR po postoju remontowym w 2017r
PublicationPrzedmiotem pracy było wykonanie oceny stanu technicznego reaktorów 440-R01÷R04 na instalacji platformingu CCR, po postoju remontowym w 2017
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Ocena stanu technicznego reaktorów R02 ÷ R05 instalacji 0410 oraz rurociągów łączących piece z reaktorami w Zakładzie Paliwowym (PZP) po postoju remontowym w 2017r. Grupa LOTOS S.A. w Gdańsku
PublicationPrzedmiotem pracy było wykonanie oceny stanu technicznego reaktorów instalacji 410 i rurociągów łączących piece z reaktorami, na podstawie przeprowadzonych badań nieniszczących, które zostały przeprowadzone podczas planowego postoju instalacji w 2017r, oraz badania niszczące rurociągu 18"-041-P041.
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Wstępne badania technologii spawania złączy narożnych ze stali niskoweglowej i nierdzewnej o grubości g=6mm i g=10mm
PublicationCelem pracy był dobór parametrów spawania dla spoin narożnych o grubości 6mm i 10mm próbek wykonanych ze stali niskowęglowej S355 i stali nierdzewnej - typu 304 (X6CrNI18-10). Złącza były spawane laserowo, jednostronnie z pełnym przetopem a powierzchnie lica i grani zapewniają uzyskanie szczelności przylegającego elementu uszczelniającego. Próbki zostały dostarczone przez Zleceniodawcę. Próby zostały przeprowadzone na stanowisku...
Year 2016
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Assessment of hydrogenation of deposited metal of P 62 MR covered electrodes
PublicationThe determination of diffusible hydrogen content in deposited metal of P 62 MR covered electrodes for manual metal arc welding by mercury method was carried out. The test results indicate that covered electrodes 62 P MR grade generate a mean of 4.02 ml/100g of diffusible hydrogen in deposited metal, which is consistent with H5 class.
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Effect of long term service at elevated temperatures on mechanical properties of Manaurite XM reformer tubes
PublicationMicrostructure transformations occur in the Manaurite XM cast steel tubes during long-term operation in the reformer furnace were revealed and described. The rela tionship between mechanical properties, an increase of internal diameter of the tube and microstructure degradation is discussed. Static tensile test was performed on two types of samples with different shapes. It has been shown differences in the results of tests...
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Opracowanie nowej technologii produkcji kontenerów specjalistycznych z podwójnym, perforowanym dnem do transportu, magazynowania i suszenia
PublicationCelem pracy było opracowanie nowej technologii produkcji kontenerów specjalistycznych z podwójnym, perforowanym dnem do transportu, magazynowania i suszenia dla przedsiębiorstwa produkcyjno-handlowego AMG. Opracowanie ma być podstawą zbudowania linii produkcyjnej do wykonywania kontenerów specjalistycznych z podwójnym, perforowanym dnem do transportu, magazynowania i suszenia. Wdrożona technologia ma na celu umożliwienie wytwarzania...
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Opracowanie technologii spawania laserowego stali o wysokiej wytrzymałości
PublicationWykonano złącza spawane wiązką światła koherentnego ze stali konstrukcyjnej o ultra wysokiej wytrzymałości. Określono zakresy parametrów, które umożliwiają wykonywanie złączy doczołowych oraz napawanie badanej stali.
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Stanowiska do badań kruchości wodorowej
PublicationW pracy przedstawiono wybrane aspekty niszczenia wodorowego metali oraz złączy spawanych. Przedstawiono stanowiska badawcze wykorzystywane do oceny niszczenia wodorowego, w tym zaprojektowane i wykonane w Zespole Inżynierii Spajania PG stanowisko do realizacji próby SSRT.
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Ustalenie przyczyn uszkodzenia gazociągu wysokiego ciśnienia DN100 - odgałęzienie do SG Czersk
PublicationNa zlecenie przedsiębiorstwa Polska Spółka Gazownictwa sp. z o.o. Oddział w Gdańsku wykonano badania fragmentu rury gazociągu wysokiego ciśnienia DN100 - odgałęzienie do SG Czersk eksploatowanego przez ponad 20 lat. Po tym okresie wykryto wyciek (ulatnianie) gazu. Na podstawie analizy technologii gięcia rur o dużych średnicach oraz wyników badań wizualnych i metalograficznych makroskopowych ustalono, że przyczyną awarii badanego...
Year 2015
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Assessment of absorbability of seamless flux cored wires stored in extreme conditions
PublicationWater absorption tests by gravimetric method of three specimens of seamless rutile flux cored wires for flux cored arc welding were carried out. Examined wires are characterized by varied absorbability (Wg is ranged from 0.03 to 0.11% after 200 h of moisturizing).
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Impact Behaviour of Glass Fribre /Epoxy Composites with Nano-Enhanced Resin after Water Exposure
PublicationImpact behaviour of glass fibre /epoxy composites with nano- SiO2 modified resin was studied in terms of low velocity impact after water exposure. Nanocomposites with 1%, 2%, 3% 5% 7% nano-SiO2 (Nanopox- Evonic) were investigated. Peak impact load and impact damage area as a function of nanoparticle contents were compared for dry specimens and for samples exposed to water (0.7 %wt. 1.7% water absorbed) at 1J, 2J 3J impact energies....
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Spawalność tytanu Grade 2 na przykładzie płaszczowo-rurowego wymiennika ciepła
PublicationW artykule scharakteryzowano właściwości, obszary zastosowania i problemy związane ze spawalnością tytanu i jego stopów. Opracowano technologię spawania metodą TIG płaszczowo-rurowego wymiennika ciepła typu JAD B z tytanu Grade 2, zaprezentowano wyniki badań nieniszczących i niszczących złączy spawanych. Szczególną uwagę zwrócono na trudności związane z przygotowaniem krawędzi elementów do spawania i wynikające z nich niezgodności...
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Wpływ warunków przechowywania na jakość drutów proszkowych
PublicationW pracy przedstawiono wyniki badań chłonności drutów proszkowych. Badane druty proszkowe zostały poddane ekstremalnym warunkom 60°C i wilgotności względnej 90% przez 240 godzin. Określono chłonność oraz zbadano jakość powierzchni drutów proszkowych po ekspozycji. Wykonano napoiny nawilżonymi drutami proszkowymi i zbadano ilość wodoru dyfundującego w stopiwie.
Year 2014
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Analysis and Comparison of Safety of Children and Adult Passenger in Car Based on Crash Tests Results
PublicationMost important features of the child seat were presented. There was made analysis of selected dynamic loads acting on mannequins heads during a collision. Comparison of loads acting on the kid in a child seat and the other passengers in a car is presented. In analysis of the results particular attention has been paid on the children's secure in a car. The phenomena of collision child's occipital bone with seat backrest was described....
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Preliminary studies of seamless flux cored wires stored in extreme conditions
PublicationIn the paper preliminary experimental studies of flux cored wires moisturized under controlled conditions are described. Three seamless wires of different grades have been placed in environmental chamber and moisturized in extremely adverse conditions (temperature T = 60° C, relative humidity H = 90%) for 240 hours. During this time measurements of weight gain and observations of surface of wires have been carried out. Also diffusible...
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Water absorption and blistering of glass fibre-reinforced polymer marine laminates with nanoparticle-modified coatings
PublicationMacro and microstructural damage was studied in typical glass fibre-reinforced polymer laminates with two types of coating systems – (a) isophtalic gel coat: pure or mixed with SiO2 nanoparticles 5 wt% (5%N) or 10 wt% (10%N) and (b) a two-layer coating system: urethane-modified vinyl ester-based gel coat and additional polyester barrier coat layer. Accelerated tests were performed at 50C for 50 days for specimens with nanoparticle-modified...
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