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Search results for: MICRO-CHP ORC SYSTEM
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Experimental invesigation of ORC for domestic micro CHP
PublicationW pracy opisano wyniki badań eksperymentalnych dwóch prototypowych ekspanderów. W ramach analizy dokonano oceny możliwości ich zastosowania w domowej mikrosiłowni parowej.
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Domestic ORC micro-CHP combined with a commercial gas boiler
PublicationThe chapter presents the results of experimental studies conducted during the launch of the first in Poland demonstration prototype of the micro ORC coupled to a domestic gas boiler. The accomplished studies indicated the possibility for the ORC module to work with such boiler (autonomous source of heat) with a prototype single-stage axial micro turbine as the expansion machine. Confirmation of that fact has been delineated in...
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Investigation of a Stirling engine as a micro-CHP system
PublicationW pracy przedstawiono przegląd konstrukcji silników Stirlinga, które mogą być stosowane w układach mikro-kogeneracyjnych. Zaprezentowano również wyniki badań silnika Stirlinga przeprowadzonych przy różnych obciążeniach cieplnych i elektrycznych układu.
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Experimental investigation of domestic micro-CHP based on the gas boiler fitted with ORC module
PublicationThe results of investigations conducted on the prototype of vapour driven micro-CHP unit integrated with a gas boiler are presented. The system enables cogeneration of heat and electric energy to cover the energy demand of household. The idea of such system is to produce electricity for own demand or for selling it to the electric grid – in such situation the system user will became the prosumer. A typical commercial gas boiler,...
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Experimental ORC micro-power plant for CHP application Part A: power plant arrangement
PublicationThe co-generative micro-power plant with the HFE7100 applied as a working medium was designed and built for experimental investigations. The heat output of the plant was assumed equal to 20 kW, while the electric output amounted to about 3kW. Examples of the results of the preliminary experimental research on a boiler, heat exchangers, a pump and a turbine-generator set are presented and analysed.
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A turbine based domestic micro ORC system
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Experimental ORC micro-power plant for CHP application Part B: Radial and Multi-stage axial turbines
PublicationThe co-generative micro-power plant with the HFE7100 applied as a working medium was designed and built for experimental investigations. Special attention is paid to a micro-turbine which was built and tested in two variants: a radial turbine and an axial turbine. A concept of a radial turbine with 2 centripetal and 2 centrifugal stages is shown. This prototype was equipped with an aerostatic gas bearing and, alternatively, with...
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Experimental Investigation of the ORC System Elements of a Home Cogenerative Micro Power Plant
PublicationW pracy przedstawiono wyniki badań obiegu ORC z prototypową pompą czerpakową czynnika roboczego HFE 7100 i elektrycznym przepływowym podgrzewaczem oleju termalnego w układzie ORC bez regeneracji. Z analizy wyników badań wynika, że w obiegu ORC bez regeneracji z zaworem rozprężnym (symulującym pracę mikroturbiny) osiągnięto przegrzanie par czynnika niskowrzącego HFE 7100. Uzyskano powtarzalność wyników badań wykonanych serii pomiarowych...
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Gas boiler as a heat source for the domestic micro-CHP
PublicationIn the presented analysis a commercially available domestic gas boiler as a heat source for domestic ORC is considered. The applicability of the gas boiler (De Dietrich with thermal power 25 kW) coupled with the laboratory prototype micro ORC setup has experimentally studied. The main aim of the study is to determine the working fluid temperature, attainable heat rates and efficiencies of the whole system. Preliminary investigations...
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Gas boiler as a heat source for the domestic micro-CHP
PublicationThis analysis considers a commercially available domestic gas boiler as a heat source for a domestic organic Rankine cycle system. An experimental study was made into the applicability of the gas boiler (De Dietrich with thermal power 25 kW) coupled with the laboratory prototype micro ORC setup. The main aim of the study is to determine the working fluid temperature, attainable heat rates and effciencies of the whole system. Preliminary...
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Cooperation of ORC installation with a gas boiler as a perspective co-generation system for households
PublicationThis paper reports tests of an innovative micro-CHP unit prototype, consisting of a traditional gas boiler and organic Rankine cycle (ORC), which incorporates original system components such as an axial vapour microturbine, evaporator and condenser. The system co-generates heat and electricity for a single household or a group of households. Electricity is only a by-product during production of heat. While testing the prototype,...
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Experiences from operation of different expansion devices for application in domestic micro CHP
PublicationW pracy opisano doświadczenia zdobyte podczas badań trzech różnych urządzeń ekspansyjnych, możliwych do zaimplementowania w mikrosiłowni CHP. Przebadano ekspander wykonany na bazie sprężarki spiralnej oraz dwojakiego rodzaju silniki pneumatyczne. Wykazano "wyższość" maszyn pneumatycznych nad ekspanderem typu scroll, uzyskując sprawności wewnętrzne w zakresie 61-82%. Dodatkowo, mniejsza objętość i masa urządzeń pneumatycznych stanowi...
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Experimental investigation of Organic Rankine Cycles for domestic micro CHP
PublicationW artykule przedstawiono wyniki badań eksperymentalnych obiegu ORC wyposażonego w ekspander typu scroll (I etap badań) oraz ekspander utworzony na bazie turbinki pneumatycznej (II etap badań). Raportowane badania przeprowadzono na laboratoryjnym stanowisku realizującym obieg ''domowej'' mikrosiłowni parowej.
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Analysis of selected fluids for use in micro-CHP for domestic applications
PublicationW pracy przeanalizowano 4 płyny, etanol, SES36, R141b oraz R134a celem ich zastosowania w domoych mikrosiłowniach. Najlepszym płynem okazuje się być alkohol etylowy oraz SES36.
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A commercial gas boiler fitted with the ORC module as perspective solution for households
PublicationIn this paper the applicability of the commercial gas boiler (De Dietrich DTG X23N) coupled with the laboratory prototype micro ORC setup was experimentally studied. The main objective was to determine the working fluid capability to obtain required temperatures of vapour prior to the turbine, attainable heat rates and efficiencies of the whole system. The boiler thermal power was 25 kW. Tests were carried out with a single stage...
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High-efficiency mini and micro heat exchangers for dispersed power generation
PublicationTaking into account the dispersed systems technologies and their development, the ORC systems seem to be promising technology amongst various micro-CHP domestic units (electrical power production below 10 kWe), however practical realization of the ORC cycle in a micro-scale is technically challenging. The system consists in devices such as the vapour generation unit (boiler), expansion device and heat exchangers. Each of them should...
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Analysis of the possibility of increasing thermal-electric energy conversion ratio in CHP units based on micro gas turbine
PublicationThe aim of this paper is to analyze the possibility of increasing thermal energy to electricity conversion efficiency in combined heat and power (CHP) units based on micro gas turbine during low heat demand periods. At the beginning sustainable development postulates under power engineering are explained. Next micro CHP as part of distributed generation idea is presented. The main part of the article is based on results of thermodynamic...
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Experimental investigations of commercial gas boiler as a heat source for the domestic micro-CHP
PublicationW pracy przedstawiono wyniki badań przeprowadzonych na prototypowym stanowisku mikrosiłowni domowej ORC z kotłem gazowym jako źródłem ciepła. Wykazano, iż jest możliwa adaptacja komercyjnego kotła gazowego dla potrzeb kogeneracji w skali mikro.
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Application of renewable energy sources to drive organic Rankine cycle micro CHP
PublicationOdnawialne źródła energii rzadko znajdują zastosowanie przy stawianych obecnie wymaganiach przez nowoczesne ciepłownie. Pojawiła się unikalna okazja pomocy przy wprowadzeniu na rynek elektrowni zoptymalizowanej dla tych nieużywanych i pomijanych źródeł ciepła. Organiczny obieg Rankine'a jest podobny do konwencjonalnych turbin parowych, wyjątkiem jest płyn napędzający turbinę, którym jest płyn roboczy o dużej masie cząsteczkowej....
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A thermodynamic criterion for selection of working fluid for subcritical and supercritical domestic micro CHP
PublicationW pracy przedstawiono kryterium termodynamiczne doboru czynnika roboczego dla mikrosiłowni pracującej w warunkach podkrytycznych i nadkrytycznych. Przeanalizowano 20 płynów możliwych do wykorzystania w mikrosiłowni ORC. Z analizy wynika, że najlepszym płynem roboczym jest etanol, R123 oraz R141b.
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Performance of the domestic micro ORC equipped with the shell-and-tube condenser with minichannels
PublicationIn this paper, the original compact shell-and-tube heat exchanger with circular minichannels of in-house design and manufacturing is presented as the condenser for the domestic micro heat and power plant investigations as well as other future technical applications. The heat exchanger is equipped with turbulizing baffles inside the shell. The shell itself is made of a tubular sleeve having an inner diameter of 0.067 m and the length...
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Design analysis of ORC micro-turbines making use of thermal energy of oceans
PublicationThe article presents the results of the analysis of energy conversion cycles making use of thermal energy of oceans. The objects of analysis were two cases of closed Organic Rankine Cycle (ORC) power plants, which were: the cycle in which the vapour of the working medium was produced by warm oceanic water in the circum-equatorial zone, and the so-called “arctic” cycle in which this vapour was produced by non-frozen water in the circumpolar...
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NEW TRENDS IN DEVELOPMENT OF ORC'S FOR MICROPOWER GENERATION
PublicationIn the paper, new trends in development of micropower generation of heat and electricity are presented. New type of CHP for domestic usage is developed in the Institute of Fluid-Flow Machinery PAS and methods of its design are presented. The most promising trends in equipment of ORC cycle for this purpose were discussed. Main attention was focused on micro-heat exchangers design based on micro-channels and micro-jets. In our opinion...
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Application of Organic Rankine Cycle as bottoming cycle to conventional heat and power plant
PublicationW pracy rozważono możliwość zastosowania układu ORC w skojarzeniu z ciepłownią lub elektrociepłownią celem podniesienia stopnia wykorzystania jednostki CHP podczas eksploatacji w skali roku. Połączenie układu ORC z zawodową jednostką CHP może wpłynąć na wzrost rocznej produkcji energii elektrycznej i jednoczsne zmniejszenie fluktuacji podczas pracy bloku energetycznego. Z jednej strony następuje konwersja energii cieplnej na elektryczną...
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Comparative study of operation of condensing and traditional boilers equipped with the ORC module for electricity generation
PublicationCondensing technology applied to boilers is to make full use of thermal energy contained in the fuel. That means that additionaly the heat from condensation of exhaust gases can be used for the purposes of heating the domestic hot water and to cover the demand for central heating. The study analyzed the operation of the "traditional" boiler equipped with the ORC module as the similar arrangement but with the condensing boiler....
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WSPÓŁPRACA BLOKU GAZOWO-PAROWEGO Z OBIEGIEM ORC = Combinded power plant in cooperation with ORC
PublicationIn the paper presented is the idea of a combined gas and steam power plant cooperation with a low temperature organic Rankine cycle ORC unit. Considerations presented in the paper are accomplished for the Gorzów CHP. The intention of present analysis is heat recovery of low temperature energy and its further use in ORC cycle in order to produce electricity, without increase in fuel consumption. Waste energy is recovered from the...
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New trends in development of micro heat exchangers for ORC's
PublicationIn the paper, new trends in development of micro heat exchangers for CHP are presented. Main attention is concentrated on the question, how channels size and thermal development lenght affect the heat transfer. New types of micro heat exchangers developed at the Institute of Fluid-Flow Machinery PAS and the methoda of their design are presented. The new experimental testing methods of the micro-channel heat exchangers, new algorithms...
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The dynamic performance analysis of the Micro-turbine's rotor supparted on slide and roling element bearings
PublicationThis article presents the results of investigations of dynamic characteristics of a small-dimension rotor with slide and rolling element bearings. The object of investigations was the rotor-bearing system designed for the ORC based low-power steam micro-turbine. The investigations were performed using MESWIR series programs, as well as commercial FEA software ABAQUS and MADYN 2000. The results of modal analysis of the micro-rotor...
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Koncepcja i symulacja polowa generatora o zmiennej częstotliwości. Zastosowanie w autonomicznych systemach elektroenergetycznych = Conception and field simulations of a variable frequency generator. Application for autonomous power generation system
PublicationStreszczenie angielskie: This paper covers a conception and simulation results for a brushless synchronous generator working with variable speed in an autonomous energy generation system (e.g. airplane power grid, hybrid vehicle, micro-CHP). The papers has two parts: presentation of the generator conception used in modern autonomous energy generation systems, and simulation results using filed model elaborated in Flux2D software....
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Numerical analysis of high temperature minichannel heat exchanger for recuperative microturbine system
PublicationConsidering the development of energy sector, distributed small-scale power generation, e.g., gas micro-CHP, is attracting considerable interest. In such installations, the heat exchanger is one of the key components possessing a significant influence on overall performance. Most studies concentrate on units operating below 900C, which do not fulfil the requirements of gas micro-CHP. Therefore, there remains a challenge to design...
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Comparative study of operation of condensing and traditional boilers equipped with ORC module for electricity generation
PublicationThe study analyzed the operation of the "traditional" boiler equipped with the ORC module as the similar arrangement but with the condensing boiler. In the case of a conventional boiler there is noted a greater fuel consumption and the greater power generated than in the case of the unit with the condensing boiler. Postulated is the indicator in the form of a ratio of turbine power to the mass flow rate of fuel, which in turn gives...
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Mikrosiłownia domowa jako źródło energii cieplnej i elektrycznej
PublicationObiektem rozważań podejmowanych w ramach pracy jest kocioł gazowy sprzężony z laboratoryjnym modułem mikro-ORC. W badaniach zasto-sowano komercyjny kocioł, przeznaczony do użytkowania w gospodar-stwach domowych. Jest to kocioł gazowy firmy De Dietrich (DTG X23N) o mocy cieplnej 25 kW. Przy wyborze kotła jako źródła ciepła kierowano się jak największą popularnością pod kątem mocy grzewczej całej jednostki ORC w gospodarstwach domowych....
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Gazowa mikrosiłownia domowa z modułem ORC - doświadczenia z badania prototypu
PublicationArtykuł zawiera rozważania nad ideą wykorzystania obiegu parowego ORC (Organic Rankine Cycle) do skojarzonej produkcji ciepła i energii elektrycznej dla pokrycia potrzeb indywidualnego odbiorcy. Dokonano w nim podsumowania dotychczasowych prac prowadzonych przez Autorów, które zaowocowały budową demonstracyjno-badawczego stanowiska mikro-CHP z technologią ORC w skali „domowej”, współpracującą z komercyjnym kotłem gazowym. W publikacji...
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The concept of capillary forces supported evaporator for application to domestic ORC unit
PublicationIn the paper presented are studies on the investigation of the capillary forces effect inducted in the porous structure of a loop heat pipe. The potential application of such heat exchanger is for example an evaporator of the domestic micro CHP unit. Preliminary analysis of the results indicates water as having the best potential, however taking into account all issues it can be said that the best effect is obtained using ethanol.
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Design analysis of combined gas-vapour micro power plant with 30 kW air turbine
PublicationThe article presents basic results of the design analysis of a combined gas-vapour micro power plant with a waste-heat boiler without exhaust reheat, working in the vapour section in the Organic Rankine Cycle (ORC) system. The analysis concerned working media most frequently used in those types of power plants and planned to be used in future. The object of the analysis was a micro power plant with a 30 kW gas (air) turbine for...
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Design analysis of combined gas-vapour micro power plant with 30 kW air turbine
PublicationThe article presents basic results of the design analysis of a combined gas-vapour micro power plant with a waste-heat boiler without exhaust reheat, working in the vapour section in the Organic Rankine Cycle (ORC) system. The analysis concerned working media most frequently used in those types of power plants and planned to be used in future. The object of the analysis was a micro power plant with a 30 kW gas (air) turbine for...
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Investigation of the influence of capilary effect on operation of the loop heat pipe
PublicationIn the paper presented are studies on the inestigation of the capillary forces effect inducted in the porous structure of a loop heat pipe using water and ethanol ad test fluids. The potential application of such effects is for example in the evaporator of the domestic micro-CHP unit, where the reduction of pumping power could be obtained. Preliminary analysis of the results indicates water as having the best potential for developing...
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Zagospodarowanie ciepła odpadowego z biogazowych agregatów kogeneracyjnych w oczyszczalni ścieków = Waste heat utilisation from cogeneration set in sewage plant
PublicationW pracy opisano koncepcję współpracy biogazowych modułów kogeneracyjnych z niskotemperaturowym obiegiem parowym. Proponowana modernizacja pozwoliłaby na wykorzystanie entalpii fizycznej spalin, tym samym zwiększając sprawność urządzeń wytwarzających ciepło i energię elektryczną. Tego typu rozwiązanie umożliwiłoby częściowe pokrycie zapotrzebowania własnego na energię elektryczną, generując oszczędności w przedsiębiorstwie. W artykule...
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Zagospodarowanie ciepła odpadowego z biogazowych agregatów kogeneracyjnych w oczyszczalni ścieków
PublicationW pracy opisano koncepcję współpracy biogazowych modułów kogeneracyjnych z niskotemperaturowym obiegiem parowym. Proponowana modernizacja pozwoliłaby na wykorzystanie entalpii fizycznej spalin, tym samym zwiększając sprawność urządzeń wytwarzających ciepło i energię elektryczną. Tego typu rozwiązanie umożliwiłoby częściowe pokrycie zapotrzebowania własnego na energię elektryczną, generując oszczędności w przedsiębiorstwie. W artykule...
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The new concept of capillary forces aided evaporator for application in domestic organic rankine cycle
PublicationThis paper presents studies on the possibility of applying capillary forces induced in the porous structure to a modern design of evaporator. The potential application of such heat exchanger is for example an evaporator of the domestic micro combined heat and power (CHP) unit. One of the problems in the micro-CHP is excessive demand for pumping power. The proposed design helps in overcoming that issue. In the evaporator outlined...
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Possibilities of Increasing the Overall Efficiency of Gas-steam CHP Microplant
PublicationThe paper presents ways to increase the efficiency of a gas-steam micro power plant by modifying the cycle combination. The modification consists in partial release of the fluid downstream of the gas turbine and using it for ORC fluid overheating and evaporation. Advantages of this solution over the simplest gas and steam cycles’ combination are demonstrated.
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Analysing selection of low-temperature medium for cogeneration micro power plant
PublicationThe article analyses the ORC system working with dry and wet low-boiling media which are most frequently used in installations of this type. Two types of cycles were examined, which were the cycle with heat regeneration for dry media: fc72, hfe7100, R227ea, R245fa, R423a and R600a, and the cycle without heat regeneration for wet media: R11, R12, R134a, R718 and 507a. The calculations were performed for the assumed required thermal...
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Analysing selection of low-temperature medium for cogeneration micro power plant
PublicationThe article analyses the ORC system working with dry and wet low-boiling media which are most frequently used in installations of this type. Two types of cycles were examined, which were the cycle with heat regeneration for dry media: fc72, hfe7100, R227ea, R245fa, R423a and R600a, and the cycle without heat regeneration for wet media: R11, R12, R134a, R718 and 507a. The calculations were performed for the assumed required thermal...
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Organic Rankine cycle as bottoming cycle to a combined Brayton and Clausius - Rankine cycle
PublicationA preliminary evaluation has been made of a possibility of bottoming of a conventional Brayton cycle cooperating with the CHP power plant with the organic Rankine cycle installation. Such solution contributes to the possibility of annual operation of that power plant, except of operation only in periods when there is a demand for the heat. Additional benefit would be the fact that an optimized backpressure steam cycle has the advantage...
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Nowoczesne metody termochemicznej konwersji biomasy w paliwa gazowe, ciekłe i stałe = Modern methods of thermochemical biomass conversion into gas, liquid and solid fuels
PublicationBiomass utilization through direct- or co-combustion with coal, based on coal, hydrogen and oxygen compounds chemical energy conversion into heat in boilers, is simultaneously the cheapest and - according to experts - economically least effective solution. In case of heat and electricity production in cogeneration process in biomass fueled heat and power stations (wood, straw, energetic plants, RDF etc), investment costs are little...
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A multistage turbine for a micro power plant
PublicationThis paper presents results of a design analysis of a multi-stage turbine for the cogeneration micro-power plant working in accordance with Organic Rankine Cycle (ORC). The heat power of the plant is assumed equal to 20 kW and the corresponding available electric output is estimated to be of about 3 kW. Different variants of the radial and axial-flow turbines have been considered, while the detailed results of the calculations...
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Comparative study of selected fluids for use in supercritical Organic Ranking Cycles
PublicationIn view of increasing interest in improving energy efficiency of energy conversion devices, there is an increasing requirement of combined production of heat and electricity as well as demand for increased implementation of renewable energy resources. The micro cogenerative units utilizing the Organic Rankine Cycle are focusing the attention of many research centres around the world. In the present paper calculations of ORC cycles...
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Experimental research on helical coil biomass boiler with oil as a heating fluid
PublicationThis paper presents an experimental research of helical coil biomass boiler with thermal oil heating agent. Heat exchanger consists of two coaxial helical coils swept by the flue gases. The burner is a single vertical retort connected to the fuel tank (wooden pellets). The boiler is a part of micro-power plant in which the heat from the boiler is exchanged with low-boiling HFE7100 to produce steam for a custom steam turbine. The...
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Numerical analysis of high temperature minichannels heat exchanger performance
PublicationNowadays, the most difficult technological challenge in energy sector is connected with the gas micro-CHP units, dedicated to the distributed power generation. They are expected to be of high efficiency and at the same time of compact in size. Regarding the first reason, significant increase in microturbine efficiency can only be achieved by increase in the engine operating temperature. Therefore, one of the critical elements in...
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Advanced Turbine Cycles with Organic Media
PublicationOrganic Rankine Cycle (ORC) power plants have become very popular and have found their applications in systems with renewable sources of energy. So far their overall efficiencies are not very impressive and only for the upper temperature of about 300 °C do they exceed 20%. A drawback of these cycles is the limitation of the cycle upper temperature due to the heat exchanger technology and the materials used. However, it is possible...