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Search results for: TI ALLOYS, LASER TREATMENT, RESIDUAL STRESSES
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Influence of Surface Laser Treatment on Mechanical Properties and Residual Stresses of Titanium and its Alloys
PublicationSurface modification of the titanium and its alloys used in implantology with a long-pulse laser can change the surface topography, but it also leads to changes in the stress sign and magnitude in the resulting subsurface layer. The presented research was aimed at evaluating the state of stress after laser remelting with the Nd:YAG laser of pre-etched titanium alloys Ti6Al4V and Ti13Nb13Zr and pure titanium. The obtained surface...
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Mechanical Properties and Residual Stress Measurements of Grade IV Titanium and Ti-6Al-4V and Ti-13Nb-13Zr Titanium Alloys after Laser Treatment
PublicationNowadays, surface engineering focuses on research into materials for medical applications. Titanium and its alloys are prominent, especially Ti-6Al-4V and Ti-13Nb-13Zr. Samples made of pure grade IV titanium and the titanium alloys Ti-6Al-4V and Ti-13Nb-13Zr were modified via laser treatment with laser beam frequency f = 25 Hz and laser beam power P = 1000 W during a laser pulse with duration t = 1 ms. Subsequently, to analyze...
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Effect of Laser Treatment on Intrinsic Mechanical Stresses in Titanium and Some of Its Alloys
PublicationLaser surface treatment conducted at different power levels is an option to modify titanium bone implants to produce nano- and microtopography. However, such processing can lead to excess mechanical stress within the surface layer. This research aims to calculate the level of such residual stresses after the surface processing of Ti grade IV, Ti15Mo, and Ti6Al7Nb alloys with an Nd:YAG laser. Light and scanning electron microscopies...
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Effects of CO2 and Nd:YAG Laser Remelting of the Ti6Al4V Alloy on the Surface Quality and Residual Stresses
PublicationThe titanium alloys are materials susceptible to tribological wear and the laser treatment can be applied in surface treatment processes to obtain for example higher hardness level. From the other side, it is important to take into consideration, that hardness increase that can be connected with cracks . The aim of this research was to investigate the effects of different lasers and the process parameters on the form and level...
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Effect of pulse laser treatment at different process variables on mechanical behavior of carbon nanotubes electrophoretically deposited on titanium alloy
PublicationPurpose: Titanium and its alloys are widely used as biomaterials for long-term implants, but they are usually surface-modified due to their weak bioactivity and wear resistance. Laser processing was used to modify the surface layer, and elemental carbon was a component of the deposited coatings. This research aims to use a combination of both methods based on preliminary electrophoretic deposition of multi-wall carbon nanotubes...
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Nanoindentation tests titanium alloy Ti-6Al-4V after interference laser treatment
PublicationThe study aimed was to assess selected mechanical properties of surface layers obtained after interference laser treatment – DLIL of titanium alloy Ti-6Al-4V used for implants. The samples were melted in still air at room temperature, for this purpose Nd:YAG laser was used, the number of laser shots was variable. Next, nanoindentation tests were performed, based on which Young’s modulus and nanohardness in the obtained surface...
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Hydroxyapatite coatings on porous ti and ti alloys
PublicationDeposition of hydroxyapatite coating on porous Ti and Ti alloys with electrochemical and biomimetic deposition approach is presented. The enhancement of phosphates deposition by well oriented and uniform titanium oxide nanotube array on the surface of titanium substrate is discussed.
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Microstructure and residual stresses in surface coatings with PTFE reservoirs
PublicationThe paper presents the results of experimental study into the microstructure and changes in residual stresses resulting from sliding and rolling/sliding loaded interaction between metallic surface coatings with embedded PTFE reservoirs and various counter faces. It was found that before testing surface coatings had compressive residual stresses. Molybdenum coating with all types of PTFE reservoirs displayed, as a result of testing,...
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Results of nanoindentation test to calculate residual stress in an eyelet of undercarriage drag strut after laser treatment
Open Research DataIn order to determine the residual stress in the laser-processed an eyelet of undercarriage drag strut, a nanoindentation test was performed before and after stress relief annealing. For this purpose, after the hardness test, the sample was subjected to stress relief annealing at 270 °C for 2 hours. Annealing was performed in a vacuum furnace. Hardness...
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Surface modifications of ti and its alloys
PublicationThis article reviews the various surface modification techniques pertaining to titanium and titanium alloys including physical treatment, mechanical treatment, and chemical and electrochemical treatment. The proper surface modification expands the use of titanium and its alloys in the biomedical field for long-term implants retaining the excellent properties of substrate material and improving the specific surface properties required...
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Selective Laser Melting of Ti Alloy for Manufacturing The Prosthetic Elements
PublicationThe selective laser melting (SLM) is the additive manufacturing method of custom-designed parts. The used materials and the applications are various, including medicine. The titanium and its alloys are materials for which the dimensional quality, surface smoothness and no or extremely low porosity are difficult to reach. In this paper, the successful attempt to obtain by SLM the individually designed prosthetic bridges is described....
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Optimization of Self-Organized TiO2 Nanotube Geometry on Ti and Ti Alloys Using Fuzzy Logic Reasoning
PublicationThe geometry of self-organized TiO2 nanotubes, obtained by electrochemicalanodization, has been determined by using fuzzy reasoning approach. The efficiency of TiO2nanotubular layer in biomedical applications depends on geometry and available surface area ofnanotubes, which can be determined by their diameter and length. The structure of nanotubesdepends on processing parameters of electrochemical anodization, like applied potential,anodization...
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Determinants of the surface quality, density and dimensional correctness in selective laser melting of the Ti-13Zr-13Nb alloy
PublicationSelective laser melting is widely used for custom-designed elements. Successful manufacturing depends on laser treatment parameters and material features. This research aimed to determine the effects of laser power, scan time and hatch distance on surface quality, relative density and dimensional precision for cuboids made of the Ti-13Zr-13Nb alloy. The influence of energy density, energy flux and pre-heating was seen to be decisive...
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New laser-enhanced surface treatment of Ti bioalloy
PublicationPrzedstawiono wyniki badan mikrostruktury i korozji w roztworze Ringera stopu Ti6Al4V, który był poddawany nadtapianiu laserem CO2 w powietrzu, wodzie i ciekłym azocie. Stwierdzono znaczący wpływ warunków obróbki na mikrostrukturę, mikrotwardość i głębokość zmodyfikowanej warstwy wierzchniej.
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Laser surface treatment of aluminium alloys at cryogenic conditions.
PublicationPrzedstawiono nową metodę obróbki laserowej powierzchni stopów aluminium w warunkach kriogenicznych. W wyniku tej obróbki w warstwie wierzchniej stopów przeznaczonych na tłoki silników spalinowych uzyskano znaczące podwyższenie twardości, odporności na zużycie ścierne oraz wzrost właściwości korozyjnych.
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Environmental degradation of Ti alloys in artificial saliva and a role of fluorides
PublicationThe titanium and its alloys are potentially prone to hydrogen embrittlement, including those proposed for dental implants. The research has been aimed to assess a susceptibility to environment-enhanced degradation of the Ti-13Zr-13Nb alloy in artificial saliva with or without hydrofluoric acid, subject or not to cathodic polarisation. The results have shown that even if artificial saliva is safe environment, both cathodic polarization...
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Analysis of Residual Stresses and Dislocation Density of AA6082 Butt Welds Produced by Friction Sir Welding
PublicationThe Friction Stir Welding (FSW) method was employed to join AA6082 sheets. The welds were produced with different tool traverse speed (200 and 250 mm/min), rotational speed (1000 and 1250 RPM) and tool tilt angle (0 and 2 deg). Based on the analysis of XRD patterns, the total precipitation volume fractions in the nugget zones and the base material were calculated. The FSW process resulted in a reduction in the fraction of precipitates...
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Prosthetic Elements Made of the Ti-13Zr-13Nb Alloy by Selective Laser Melting
PublicationThe fabrication of the prosthetic foundations and bridges from the Ti-13Zr-13Nb alloy is described. The process was started from CAD/CAM design of 3D models of the foundations based on scanning of patient`s mouth. Next, 3D models were transformed into *.stl files for the manufacturing stage and then the manufacturing process by means of the selective laser melting with the SLM Realizer 100 equipment was made. The intrinsic structure...
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Influence of Laser Modification on the Surface Character of Biomaterials: Titanium and Its Alloys—A Review
PublicationLaser surface modification is a widely available and simple technique that can be applied to different types of materials. It has been shown that by using a laser heat source, reproducible surfaces can be obtained, which is particularly important when developing materials for medical applications. The laser modification of titanium and its alloys is advantageous due to the possibility of controlling selected parameters and properties...
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Influence of Laser Modification on the Surface Character of Biomaterials: Titanium and Its Alloys—A Review
PublicationLaser surface modification is a widely available and simple technique that can be applied to different types of materials. It has been shown that by using a laser heat source, reproducible surfaces can be obtained, which is particularly important when developing materials for medical applications. The laser modification of titanium and its alloys is advantageous due to the possibility of controlling selected parameters and properties...
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Advancements in the Additive Manufacturing of Magnesium and Aluminum Alloys through Laser-Based Approach
PublicationComplex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives such as reduced part numbers, greater functionality, and lightweight, among others. Polymers, metals, and ceramics are the few materials that can be used in AM technology, but metallic materials (Magnesium and Aluminum) are attracting more attention from the research and industrial point of view. Understanding the role...
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Effects of the preheating laser treatment on microstructure and corrosion resistance of Ti6Al4V bioalloy
PublicationThe laser remelting of the Ti6Al4V alloy was made on specimens pre-heated at elevated temperatures. The laser treatment effected in change of microstructures of surface layers and an appearance of blisters and numerous cracks. The corrosion tests demonstrated the decrease in corrosion resistance for each preheating temperature. The observed effects were attributed to negative influence of excessive compressive stresses with no...
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Self-Organized Nanotubular Oxide Layers on Ti and Ti Alloys
PublicationTo improve bioactivity of titanium and titanium, the implant surface modification by formation of self-organized TiO2 nanotube arrays with electrochemical techniques is presented. The influence of electrolyte composition and deposition parameters during anodization is characterized. The enhancement of phosphates deposition by titanium nanotubular structure is discussed. The calcium phosphate ceramics is shown to be uniformly deposited...
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Influence of Laser Treatment on Microstructure of Surface Layer of the Ti-6Al-4V Alloy
PublicationPrzedstawiono mikrostrukturę powierzchni, przekroju i przełomu warstwy wierzchniej stopu Ti-6Al-4V uzyskanej po nadtapianiu laserem w różnym środowisku. Stwierdzono wzrost mikrotwardości stopu w warstwie nadtopionej, rozdrobnienie ziarna, a także tworzenie azotków tytanu i mikropęknięć skutkiem obecności znacznych naprężeń własnych. Grubość wytworzonych warstw osiągała wartość 1,5 mm.
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The possibility of an use of laser treatment to improve the behaviour of the Ti-6Al-4V alloy
PublicationPrezentowana praca miała na celu stworzenie warunków ultraszybkiego chłodzenia przetopionej warstwy w obecności azotu tak, aby otrzymać twardą i gruba warstwę wierzchnią na stopie Ti-6Al-4V , najczęściej używanm stopie Ti, zawierającą struktury martenzytu i azotku tytanu.
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Wire Arc Additive Manufactured Mild Steel and Austenitic Stainless Steel Components: Microstructure, Mechanical Properties and Residual Stresses
PublicationWire arc additive manufacturing (WAAM) is an additive manufacturing process based on the arc welding process in which wire is melted by an electric arc and deposited layer by layer. Due to the cost and rate benefits over powder-based additive manufacturing technologies and other alternative heat sources such as laser and electron beams, the process is currently receiving much attention in the industrial production sector. The gas...
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Effect of selective laser treatment on initiation of fatigue crack in the main part of an undercarriage drag strut
PublicationThis paper presents the results of material characterization and a fatigue test conducted for a laser-re-melted drag strut used in an aircraft landing gear. The drag strut was re-melted with a CO2 laser beam. Eight re-melted paths were made in the form of spiral lines along the axis of the drag strut. Next, the drag strut was subjected to variable loads on a testing machine simulating loads occurring when an aircraft lands. The...
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The phase composition of the surface layer of laser melted Ti-6Al-4V bioalloy
PublicationZastosowanie metody obróbki laserowej stopów Ti zwiekszyły twardość i odporność stopu na korozję. Jednakże uzyskane warstwy były stosunkowo cieńkie. W pracy zastosowano laser o dużej mocy dla stopu schłodzonego w ciekłym azocie, aby uzyskać grubszą warstwę, która w strefie zewnętrznej złożona będzie z tlenku i azotku tytanu, ważnych faz w biostopach.
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Surface treatment of C80U steel by long CO2 laser pulses
PublicationThe paper presents the results of laser-melted C80U steel. The processed steel was placed between two permanent magnets and laser beam whose scanning velocity was 10 mm/s. CO2 laser beam was working in pulse mode. Pulses were generated at 100% of the average preset power of 700W, with 45 ms irradiation, zero interval between pulses and beginning of pulse repetition upon the achievement of the average laser power. During the operation,...
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Cavitation behavior of the SUPERSTON alloy after laser treatment
PublicationResults of laser treatment at cryogenic conditions and its influence on microstructure, microhardness and cavitation resistance of the SUPERSTON alloy are presented in this paper. Obtained results point at possibility of the increase hardness and cavitation resistance of the parts worked in cavitation conditions.
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P92 steel and inconel 617 alloy welds joint produced using ERNiCr-3 filler with GTAW process: Solidification mechanism, microstructure, mechanical properties and residual stresses
PublicationThe objective of the current study was to analyse the microstructure, mechanical characteristics, and residual stresses of a dissimilar welded joint (DWJ) made of P92 steel and the Inconel alloy 617 (IN617) using the gas tungsten arc welding (GTAW) method. The ERNiCr-3 filler was selected to produce the conventional V groove (VG) and narrow V groove (NVG) butt joint. The filler deficient zones in the weldments, such as the filler...
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Laser-assisted approach for improved performance of Au-Ti based glucose sensing electrodes
PublicationThis paper focuses on the synthesis route and electrochemical properties of electrocatalytic material based on gold nanoparticles (NPs) embedded in a structured titanium template obtained via optimized anodization, chemical etching and laser processing. SEM inspection reveals the presence of Au NPs (60–90 nm in diameter) sited in the titanium foil cavities. Performed electrochemical measurements enable nomination of the set of working...
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THE USE OF THE Ti-13Zr-13Nb ALLOY POWDER FOR MANUFACTURING OF PROSTHETIC PARTS BY SELECTIVE LASER MELTING
PublicationThe 3D printing is a manufacturing technique belonging to the additive methods able to prepare the designed parts for various purposes. The present reasearch was aimed to fabricate the prosthetic foundations and bridges made of the new Ti-13Zr-13Nb alloy by the selective laser melting (SLM) of a metal powder. The scanning electron examinations and micro scanning tomography were used to investigate the surface quality and intrinsic...
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Cavitation wearing of the SUPERSTON alloy after laser treatment at cryogenic conditions
PublicationThe purpose of this paper is to demonstrate the method of laser remelting at cryogenic conditions of the SUPERSTON alloy and its influence on microstructure and cavitation wearing. The cavitation test was performed using the rotating disc facility in IPM PAN Gdansk. During the cavitation test, the mass loss of the material with different parameters of laser remelting was determined. Surface and cross-section microstructure of the...
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Effects of Surface Energy and Surface Residual Stresses on Vibro-Thermal Analysis of Chiral, Zigzag, and Armchair Types of SWCNTs Using Refined Beam Theory
PublicationIn this article, vibration characteristics of three different types of Single-Walled Carbon Nanotubes (SWCNTs) such as armchair, chiral, and zigzag carbon nanotubes have been investigated considering the effects of surface energy and surface residual stresses. The nanotubes are embedded in the elastic substrate of the Winkler type and are also exposed to low and high-temperature environments. A new refined beam theory namely, one-variable...
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Seismic Response Analysis of Knee-Braced Steel Frames Using Ni-Ti Shape Memory Alloys (SMAs)
PublicationShape Memory Alloys (SMAs) are known as active materials that can be widely used for structural purposes due to their flag-shape behavior under loading and reloading. Their unique characteristics provided a potential solution for civil engi-neers especially to model buildings with the capability of dissipating seismic en-ergy. In this study, the main purpose is to explore the seismic behavior of Knee-Braced Frames (KBFs) and...
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Optimal Features of Porosity of Ti Alloys Considering their Bioactivity and Mechanical Properties
PublicationW artykule przedstawiono wpływ porowatości i rozmiaru porów tytanu i jego stopów, użytych, jako materiały ortopedyczne, na bioaktywność i własności mechaniczne struktur porowatych. Optymalne cechy porowatych rusztowań tytanowych umożliwiają rekonstrukcję i regenerację tkanki kostnej w zastosowaniach przenoszących obciażenie.
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Some aspects of laser surface remelting of aluminium alloys
PublicationPodano podstawy procesu przetapiania laserowego stopów aluminium. Opisano rezultaty elektrochemicznych badań korozyjnych dla stopu AlSi13Mg1CuNi i porównano je ze stanem wyjściowym stopu.
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Application of the Finite Element Method for Modelling of the Spatial Distribution of Residual Stresses in Hybrid Surface Layers
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Evaluation of Wear Resistance of Ti alloys used for elements friction of knee endoprosthesis
PublicationThe paper presents research results of resistance to abrasive wear of titanium alloys: Ti6Al4V (commonly used) and Til3Nb13Zr (alloy of new generation) in association with polyethylene (UHMW-PE) predisposed for elements on pair of the knee endoprosthesis. The results were analysed from the point of possibility of an use of new generation titanium alloys as components of such implants. The tests of resistance to abrasive wear of...
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Surface cracking of laser melted Ti-6Al-4V alloy
PublicationOpisano charakterystyczne cechy pękania powierzchniowego obserwowanego po nadtapianiu laserem CO2 i Nd:YAG stopu Ti-6Al-4V. Obserwowano pęknięcia niezależnie od sposobu nadtapiania, penetrujące głęboko strefę przetopioną i w niewielkim stopniu zależne od sposobu nadtapiania. Przypisano obserwowane zjawisko przemianie martenzytycznej i (lub) naprężeniom cieplnym powstającym podczas gwałtownego chłodzenia.
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Porous Selective Laser Melted Ti and Ti6Al4V Materials for Medical Applications
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Laser Surface Alloying of Aluminium Alloys with Cu/Fe Metallic Powders
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Improvement of machinability of Ti and its alloys using cooling-lubrication techniques: a review and future prospect
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Cavitation erosion of some alloys manufactured on steel and iron surfaces by laser beam.
PublicationPrzedstawiono badania odporności kawitacyjnej stali węglowej 45 odpornej na korozję 2H13 i technicznego żelaza po ich obróbce laserowej. Warstwę wierzchnią wybranych stali wzbogacono w różne pierwiastki stopowe i badano odporność kawitacyjną na stanowisku z wirującą tarczą. Stwierdzono niską odporność kawitacyjną dla warstw o obniżonej zdolności do utwardzania pod wpływem obciążeń kawitacyjnych oraz silną zależność odporności...
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Cavitation erosion of some laser-produced iron-base corrosion-resistance alloys
PublicationW pracy przedstawiono badania kawitacyjne stali C45, X20Cr13 oraz X5CrNi18-10 po laserowym stopowaniu ich warstwy wierzchniej proszkami Mn, Cr, Ni, Si, Ti, Co, Al, Mo, B. Badania kawitacyjne prowadzono na stanowisku z wirującą tarczą. Zniszczenia powierzchni w okresie inkubacji oceniano metodą optyczną. Przedstawiono związek pomiędzy uzyskaną mikrostrukturą obrabianej warstwy i jej odpornością kawitacyjną.
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Relationship between cavitation resistance of laser produced alloys and their ability to work hardening
PublicationBadano odporność kawitacyjną laserowo wytworzonych stopów na stalach konstrukcyjnych i ich związek ze zdolnością do umacniania się pod wpływem działania obciążeń kawitacyjnych. Wykazano, że mikrotwardość powierzchni wykazuje monotoniczną zależność z odpornością kawitacyjną i zdolnością do umacniania.
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Influence of laser remelting at cryogenic conditions on corrosion resistance of non-ferrous alloys
PublicationCelem nadtapiania laserowego elementów wytwarzanych z stopów aluminium, miedzi i tytanu jest uzyskanie wysokiej twadrości i odporności na korozję dla wydłużenia okresu ich eksploatacji w rezultacie ich szybkiej krystalizacji. Końcowa mikrostruktura, skład fazowy i właściwości wymienionych stopów zależą od parametrów obróbki laserowej oraz budowy wykresów równowagi fazowej. W artykule przedstawiono wpływ laserowego nadtapiania...
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The determination of deformations and stresses of laser welds used for fatigue assessment of steel sandwich panel joints
PublicationPanele typu sandwich znajdują szerokie zastosowanie w wielu gałęziach przemysłu. W przypadku niektórych zastosowań wymagających ocenę ryzyka dużą rolę odgrywa ocena trwałości zmęczeniowej spoin laserowych paneli. W pracy prezentowane są metody wyznaczania lokalnych odkształceń i naprężeń w połączeniach spawanych w celu oceny trwałości zmęczeniowej według hipotez lokalnych naprężeń i odkształceń.
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INFLUENCE OF SINGLE-STAGE AND DUPLEX SHOT PEENING ON SURFACE ROUGHNESS AND RESIDUAL STRESSES IN Al Mg5 Mn1 Sc0,8 Zr0,4 ALLOY
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