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Search results for: HYDRAULIC TRANSMISSION, PISTON PUMP, EFFICIENCY.
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Research of hydrotronic variable displacement radial piston pump with electro -pneumatic control
PublicationThe paper presents the developed new electro-pneumatic control (pneumotronic) system for hydraulic fixed-displacement radial piston pump. Hydraulic fixed-displacement radial piston pump equipped with the proposed control system changes into hydrotronic variable-displacement radial piston pump. Pump flow rate control is realized by means of programmable logic controller, electro-pneumatic valves, pneumatic cylinders and a sensor.
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New Design of Axial Piston Pump with Displaced Swash Plate Axis of Rotation for Hydro-Mechanical Transmissions
PublicationThis paper presents a prototype design of an axial piston pump with displaced swash plate axis of rotation in two directions of discharge with electronic control intended for installation on a hydraulic-mechanical gearbox dedicated to working machines. The effect of displacement of the swash plate rotation axis on dead space volume and volumetric efficiency is presented. The construction and principle of operation of the capacity...
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RESEARCH OF HYDRAULIC PISTON PUMPS’ START-UP IN LOW AMBIENT TEMPERATURES
PublicationStarting hydraulic pumps in low ambient temperatures may cause: decreased hydraulic-mechanical efficiency, larger vibration of hydraulic installation, faster wear and more frequent damage to the elements of pumps, change of material properties of elements, increase of pressure drop. As a result of increase of resistance of cold oil flow in the suction pipe, large underpressure may be experienced, causing incomplete filling of pump...
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Simulation of fluid structure interaction in a novel design of high pressure axial piston hydraulic pump
PublicationA novel type of an axial, piston-driven high pressure hydraulic pump with variable capacity marks a significant improvement in the area of the hydraulic machinery design. Total discharge from hydrostatic forces eliminates a need for a servomechanism, thus simplifying operation, reducing weight and introducing the possibility of the pump displacement control by computer. PWK-type pumps, invented in the Gdansk University of Technology,...
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Simulation of fluid structure interaction in a novel design of high pressure axial piston pump
PublicationA novel type of an axial, piston-driven high pressure hydraulic pump with variable capacity marks a significant improvement in the area of the hydraulic machinery design. Total discharge from hydrostatic forces eliminates a need for a servomechanism, thus simplifying operation, reducing weight and introducing the possibility of the pump displacement control by computer. PWK-type pumps, invented in the Gdansk University of Technology,...
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Energy Loss Coefficients ki in a Displacement Pump and Hydraulic Motor used in Hydrostatic Drives
PublicationThe article aims at defining and analysing the energy loss coefficients in design solutions of rotating displacement machines, with a piston machine as an example. The energy losses observed in these machines include mechanical loss, volumetric loss, and pressure loss. The scale and relations between these losses in different machines depend on machine design and manufacturing quality, and on operating parameters. The operating...
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Volumetric and torque efficiency of pumps during start-up in low ambient temperatures
PublicationThe volumetric, torque and total efficiency of hydraulic pumps change during start-up in low ambient temperatures, as well as in thermal shock conditions, un-til they reach the set conditions. The time to reach steady-state conditions de-pends on many parameters: ambient temperature, flow rate, fluid temperature, design of hydraulic units. The author carried out tests of hydraulic pumps in the Hydraulics Laboratory of the Faculty...
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Influence of Gaps’ Geometry Change on Leakage Flow in Axial Piston Pumps
PublicationAxial piston pumps are the core elements of most medium and high-pressure hydraulic systems. High volumetric efficiency and high working pressures are the main advantages of this type of pumps. Therefore it is necessary to accurately calculate the leakage flow through the gaps to design efficient high-pressure pump. The main difficulty of such calculations is the fact, that the gaps change their geometry during pumping process....
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PROBLEMS OF THE STARTING AND OPERATING OF HYDRAULIC COMPONENTS AND SYSTEMS IN LOW AMBIENT TEMPERATURE (PART IV) MODELLING THE HEATING PROCESS AND DETERMINING THE SERVICEABILITY OF HYDRAULIC COMPONENTS DURING THE STARTING-UP IN LOW AMBIENT TEMPERATURE
PublicationDesigners of hydraulically driven machines and devices are obliged to ensure during design process their high service life with taking into account their operational conditions. Some of the machines may be started in low ambient temperature and even in thermal shock conditions (due to delivering hot working medium to cold components). In order to put such devices into operation appropriate investigations, including experimental...
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Experimental Research of an Axial Piston Pump with Displaced Swash Plate Axis of Rotation
PublicationThe article describes the influence of displacement of the swash plate rotation axis on the efficiency of axial piston pumps. The dead space volume was defined as the volume of the working chamber in the extreme position of the piston at the end of the pumping phase and its variability was determined as a function of the position of the axis of rotation of the swash plate and the swing angle of swash plate. The influence of swash...
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Mathematical model defining volumetric losses of hydraulic oil compression in a variable capacity displacement pump
PublicationThe objective of the work is to develop the capability of evaluating the volumetric losses of hydraulic oil compression in the working chambers of high pressure variable capacity displacement pump. Volumetric losses of oil compression must be determined as functions of the same parameters, which the volumetric losses due to leakage, resulting from the quality of design solution of the pump, are evaluated as dependent on and also...
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Influence of Fluid Compressibility and Movements of the Swash Plate Axis of Rotation on the Volumetric Efficiency of Axial Piston Pumps
PublicationThis paper describes the design of a swash plate axial piston pump and the theoretical models describing the bulk modulus of aerated and non-aerated fluids. The dead space volume is defined and the influence of this volume and the fluid compressibility on the volumetric efficiency of the pump is considered. A displacement of the swash plate rotation axis is proposed to reduce the dead space volume for small swash plate swing angles....
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An innovative method of measuring the extension of the piston rod in hydraulic cylinders, especially large ones used in the shipbuilding and offshore industry
PublicationThe article presents the results of selected works related to the wider subject of research conducted at the Faculty of Mechanical Engineering and Shipbuilding at the Gdańsk University of Technology, regarding designing various on board devices with hydraulic drive for ships and other offshore facilities. One of the commonly used these mechanisms are hydraulic actuators with the measurement of the piston rod extension. The issue...
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Influence of Properties of Hydraulic Fluid on Pressure Peaks in Axial Piston Pumps’ Chambers
PublicationThe article concentrates on the research of the pressure peaks in a working chamber of an axial piston pump. The main focus of the article is the influence of fluid properties on the pressure peaks value. Experimental and analytical methods were used to determine the impact of the fluid density, viscosity, compressibility and aeration. The article describes the pressure peak generation process and explains the theoretical basis...
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The impact of environmentally friendly refrigerants on heat pump efficiency
PublicationThis paper discusses the issue of heat pump simulation. Lower operating costs can be achieved through good equipment design and appropriate operation. Detailed technical and economic analysis inform the selection of system components with the highest possible efficiency and lower energy demand. The use of systems based on environmentally friendly refrigerants can deliver long product life, which is associated with a shorter payback...
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The operating field of a hydrostatic drive system. Parameters of the energy efficiency investigations of pump and hydraulic motors
PublicationPrzedstawiono pole pracy układu napędu hydrostatycznego. Uzasadniono podział parametrów pracy silnika hydraulicznego i pompy na parametry niezależne i zależne od pracy tych maszyn wyporowych i układu z nich utworzonego. Zaproponowano podjęcie tematu badawczego mającego na celu opracowanie metod wyznaczania charakterystyk energetycznych pomp i silników hydraulicznych obrotowych oraz zmodyfikowanych metod wyznaczania charakterystyk...
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A simple model of circular hydraulic pump
PublicationRozpatrzono warunki powstawania osiowosymetrycznego uskoku hydraulicznego. Przedstawiono model, w którym rozpatrzono obecność dodatkowych strat w równaniu Bernoulliego. Przyczyniają się one do powstawania dodatkowego wiru w miejscu uskoku. Porównanie z wynikami badań eksperymentalnych potwierdza słuszność przyjętych tez.
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Comparison of the powers of energy losses in a variable capacity displacement pump determined without or with taking into account the power of hydraulic oil compression
PublicationPowers of energy losses in a variable capacity displacement pump are compared with or without taking into account the power of hydraulic oil compression. Evaluation of power of liquid compression in the pump was made possible by the use of method, proposed by the Author, of determining the degree of liquid aeration in the pump. In the method of determining the liquid aeration in the pump and of powers of volumetric losses of liquid...
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Comparative analysis of process alternatives for manufacturing piston rods of hydraulic cylinders.
PublicationZawarto wyniki analiz porównawczych alternatywnych technologii tłoczysk siłowników hydraulicznych w warunkach elastycznej automatyzacji wytwarzania. Uwzględniając zarówno tradycyjne struktury tych procesów z operacjami szlifowania i polerowania, jak i nowoczesne technologie z operacjami nagniatania, przedstawiono zintegrowane podejście do planowania sekwencji operacji procesu i harmonogramowania zadań produkcyjnych wraz z algorytmem...
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Energy efficiency of hydraulic systems with hydraulic cylinder under proportional control
PublicationW artykule przedstawiono wyniki badań strat i sprawności siłownika zasilanego w trzech strukturach sterowania dławieniowego szeregowego. Na podstawie bilansu energetycznego układu hydraulicznego, przeprowadzono analizę pracy siłownika w układzie stałociśnieniowym, ze szczególnym uwzględnieniem wpływu wielkości maksymalnego pola szczeliny dławiącej rozdzielacza.
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Impact of commutation unit design on hydraulic axial pump performance.
PublicationPrzedstawiono zależność pomiędzy konstrukcją mechanizmu rozrządu hydraulicznych pomp wielotłoczkowych osiowych a sprawnością i ciśnieniem pracy osiąganą przez te pompy. Zaprezentowano wyniki badań doświadczalnych.
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Multidisciplinary approach to the component design of a new axial hydraulic pump
PublicationArtykuł przedstawia rezultaty analizy przebiegów zmian ciśnienia w komorze cylindrowej pompy typu PWK o zmiennej wydajności. Ze względu na skomplikowane zjawiska i wzajemne interakcje między nimi zbudowano model pozwalający na połączenie analizy MES i CFD. Uzyskane wyniki porównano z wynikami eksperymentu.
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Model of the hydraulic pump powertrain of refuse collection vehicle compaction mechanism
PublicationW pracy przedstawiono symulację pracy układu napędowego pompy hydraulicznej mechanizmu prasującego śmieciarki oraz wpływ różnych konfiguracji elementów składowych tego urządzenia na zużycie paliwa silnika napędowego w warunkach przyjętego cyklu obciążenia. W tym celu wykorzystano model układu napędowego pompy hydraulicznej mechanizmu prasującego śmieciarki w formie grafów wiązań oraz wyniki pomiarów ciśnienia roboczego w siłownikach...
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Study Analysis of Transmission Efficiency in DAB+ Broadcasting System
PublicationDAB+ is a very innovative and universal multimedia broadcasting system. Thanks to its updated multimedia technologies and metadata options, digital radio keeps pace with changing consumer expectations and the impact of media convergence. Broadcasting analog and digital radio services does vary, concerning devices on both transmitting and receiving side, as well as content processing mechanisms. However, the biggest difference is...
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Wpływ ekologicznych czynników roboczych na efektywność układu sprężarkowej pompy ciepła (The impact of environmentally friendly refrigerants on heat pump efficiency)
PublicationArtykuł poświęcony jest zagadnieniu symulacji pracy układu sprężarkowej pompy ciepła. Prawidłowe zaprojektowanie instalacji oraz jej właściwe użytkowanie pozwala na zmniejszenie kosztów eksploatacji. Dokładna analiza techniczno-ekonomiczna umożliwia natomiast dobór elementów systemu o możliwie największej sprawności, a zatem niskim zapotrzebowaniu na energię. Zastosowanie układów opartych o perspektywiczne, proekologiczne czynniki...
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Analysis of energy and economic efficiency water heating by heat pump air-water
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Energy losses in the hydraulic rotational motor - definitions and relations for evaluation of the efficiency of motor and hydrostatic drive
PublicationStosowane dotychczas w badaniach naukowych i w praktyce przemysłowej metody oceny strat i sprawności energetycznej obrotowych silników hydraulicznych stosowanych w napędach hydrostatycznych dają błędne rezultaty, ponieważ obarczone są wpływem samych strat na parametry, w funkcji których straty i sprawności są oceniane.Celem pracy było zdefiniowanie w silniku parametrów pracy, rozwijanych mocy, występujących strat i sprawności energetycznej...
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Ekonomična efektivnist` teplovoï pompi v sistemi opalennâ = Economical efficiency of heat pump system in heating system
PublicationW artykule opisano wynik porównawczych obliczeń kosztów ogrzewania budynku jednorodzinnego. Porównano koszty konwencjonalnego ogrzewania z kotłem olejowym jako źródłem ciepła z kosztami ogrzewania układem hybrydowym, w którym współpracują ze sobą dwa żródła ciepła: konwencjonalny kocioł olejowy i sprężarkowa pompa ciepła. Wykonano studium parametryczne kosztów ogrzewania z wykorzystaniem metody kosztów narastających.
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Influence of the low ambient temperature on the start-up process of hydraulic pumps
PublicationStarting hydraulic pumps in low ambient temperatures may cause: decreased hydraulic-mechanical efficiency, larger vibration of hydraulic installation, faster wear and more frequent damage to the elements of pumps, change of material properties of elements, increase of pressure drop. As a result of pressure drop in the suction pipe, large underpressure may be experienced, causing incomplete filling of pump working chambers with...
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DIGITAL HYDRAULICS CIRCUIT BASED ON PWM FUNCTION FOR CONTROLLING HYDRAULIC ACTUATOR POSITION
PublicationHydraulic systems are used in many different industries, such as multi-source hydrostatic drive systems. In traditional hydraulic systems, a proportional servo valve is used to control the position of hydraulic actuators. The low energy efficiency and high cost of these control valves are two major problems with these systems. Digital hydraulics is one of the most unique ideas on how to solve these problems. Researchers like digital...
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Displacement control in PWK-type pumps
PublicationThe most important, strategic goal however is creation of the variable displacement version of the new pump PWK. Thanks to full discharge of it's commutation mechanism from hydrostatic forces the variable pump can be directly controlled by low-energy actuator like proportional electromagnet or stepping motor. It means that costly and complicated hydraulic servomechanism (applied in all present variable displacement pumps) is no...
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Compact satellite hydraulic unit
PublicationThe article describes the design and operation of a prototype hydraulic unit. It is based on an inversed kinematics, satellite pump in which the body rotates around the shaft. The pump is placed inside the electric motor. Thanks to that the compact and low mass construction was achieved. Thanks to new commutation unit with enlarged channels, lower pressure losses were obtained. The article presents the construction and results...
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Investigation method and mathematical model of pressure losses in hydraulic rotary motor
PublicationTis paper presents a way of determining the coefcient k of the pressure losses Δp (fow drag) in internal ducts 8 Mp of SWSB-63 hydraulic motor. Te coefcient is determined at a fow rate equal to the theoretical capacity Q of the Pt pump feeding the motor , the losses are related to the nominal pressure p in the hydraulic system. Te investigations n followed a model of energy performance of hydraulic rotary motor, proposed by...
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Compensation of pressure peaks in pwk-type hydraulic pumps
Publicationhydraulic axial pumps equipped with cam-driven commutation unit (pwk pumps) proved their high efficiency up to 55 mpa and ability to work self-sucking, even at high speed. displacement of pwk pump may easily be changed by moving its control cam. full discharge from hydrostatic forces makes such control possible by direct action of a low-energy actuator like proportional electromagnet or stepping motor. that eliminates heavy and...
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On the durability of the hydraulic satellite motor working mechanism in overload condition
PublicationThe paper presents the newest construction of the hydraulic satellite pump/motor. In this study, the fracture of the hydraulic satellite motor working mechanism is investigated. Factors influencing the durability of satellite working mechanism have been described. The durability of the hydraulic satellite motor working mechanism at a load, corresponding to a pressure of 15 MPa supplied with refined rapeseed oil is very low. Analyses...
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Funkcjonowanie zespołów napędu hydraulicznego maszyn w niskich temperaturach otoczenia
PublicationW pracy przedstawiono cztery warianty klasyfikacji rozruchów oziębionego napędu hydraulicznego. Pierwsza sytuacja dotyczy zagadnienia, w którym wszystkie zespoły układu napędowego wraz z olejem mają taką samą niską temperaturę podczas rozruchu. Pozostałe warianty odnoszą się do rozruchu w warunkach szoku termicznego wywołanych zasilaniem ciepłym czynnikiem roboczym oziębionych zespołów hydraulicznych. Rozruch zespołów...
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Method of determining the degree of liquid aeration in a variable capacity displacement pump
PublicationThe Author concludes, that there is a possibility of determining a concrete value of the liquid aeration coefficient during the pump operation by finding such value of coefficient with which the increase of torque of mechanical losses is proportional to the indicated torque determined with a fixed value of increase of pressure in the pump working chambers. The fixed value of increase of pressure assumed in searching the liquid...
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Influence of the position of the swash plate rotation axis on the volumetric efficiency of the axial pistons pumps
PublicationThe article describes the influence of the position of the swash plate axis of rotation on the size of the dead space and the volumetric efficiency of the axial pistons pump. Superposition of the two motions have been proposed - the rotation of the swash plate with respect to axis intersecting the axis of rotation of the pump shaft and the shifts of swash plate yielding a result of the rotation axis offset effect. In the article...
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Methodology of experimental research on efficiency of hydro-mechanical automatic gearbox
PublicationThe article shortly describes the design and principle of operation of the hydromechanical gearbox and presents the methodology and design of test stands used for testing hydromechanical proto-type gearbox developed at Technical University of Gdansk. The article presents an approach according to which, in order to obtain reliable measurement data, it is necessary to separate the tests of the hydraulic and mechanical parts of the...
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Metodyka badań rozwojowych nowego typu silników i pomp satelitowych
PublicationResearch and development of new type satellite motors and satellite pumps SM with small geometrical displacement, from 5 to 73 cm3/rev, has been conducted in cooperation with Stosowanie Maszyn company from Katowice (manufacturer of motors and pump SM). The improvement of construction of those machines, especially construction of axial compensation and construction of fluid distribution channels have been the main problem of research...
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Influence of Bingham fluid viscosity on energy performances of a vortex chamber pump
PublicationOne of the problems in the development of coal-water technologies is the use of reliable and long-lasting pumps. To date, classic pumps, due to the use of mechanical moving parts and seals, are subject to rapid abrasive wear. The solution to this problem can lie in the creation of new vortex chamber pumps developed by the authors. They are highly reliable, simple in design and have no moving parts. The object of this paper consists...
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New generation of the satellite hydraulic pumps
PublicationHydraulic satellite machines are known and produced in many versions, recognizable by the number of humps on their inner rotor and external gear, and therefore by the number of cooperating gears (satellites). All known shapes were however designed on the base of preliminary assumption that rotor’s and external gear’s pitch lines are formed by merging arcs, tangent to each other in the. This assumption makes calculations easier,...
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New satellite pumps
PublicationStosowanie Maszyn company from Katowice was initiator and originator of newest original high pressure satellite pumps series of types PSM. Construction solution, research and development of these pumps have been conducted by Team of Hydraulics and Pneumatics of Gdansk University of Technology in cooperation with this company within the confines of research project nr R0300103 (source of funds: Ministry of Science and Higher Education)....
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Comparative in vitro research of the Human Aortic Bioprosthesis
PublicationE valuate of the usefulness and reliability of structures based on the analysis of recorded parameters determining the flow through the Human Aortic Bioprosthesis (HAB) have been dealt with. By flow parameters changes determining the performance environment of prosthesis analyzed change of the motion dynamics of the valve leaflets as a function of pressure, thereby determining the degree of alignment of the prosthesis to the performance...
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Power balance in hydraulic satellite motors supplied with oil and HFA-E emulsion
PublicationMineral oil and HFA-E emulsion are liquids which differ in viscosity, density and lubricant properties. Therefore, supplying hydraulic satellite motors with these liquids, differences between quantity of hydraulic, volumetric and mechanical losses are observed. These losses influence efficiency of conversion of hydraulic energy into mechanical energy and thereby power balance of motors.
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Losses and power balance in hydraulic satellite motor supplied with oil and HFA-E emulsion
PublicationMineral oil and HFA-E emulsion are liquids which differ in viscosity, density and lubricant properties. Therefore, supplying hydraulic satellite motor with these liquids, differences between quantity of hydraulic, volumetric and mechanical losses are observed. These losses influence efficiency of conversion of hydraulic energy into mechanical energy and thereby power balance of motor. The research of satellite motor has been conducted...
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Satellite pump and motor
PublicationThe article describe the design and operation of a prototype of satellite pump and a prototype of satellite motor. In both machines, the operating mechanism consists of a non-circular gear with external teeth (rotor), non-circular gear with internal teeth (curvature), and ten gear wheels which cooperate with the rotor and the curvature. The differences between the commutation unit in the pump and the commutation unit in the motor...
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Model matematyczny strat objętościowych ściskania oleju hydraulicznego w pompie wyporowej o zmiennej wydajności
PublicationCelem pracy było stworzenie możliwości oceny strat objętościowych wynikających ze ściskania oleju hydraulicznego w komorach roboczych wysokociśnieniowej pompy wyporowej o zmiennej wydajności na obrót wału. Straty objętościowe ściskania oleju muszą być określone jako funkcje tych samych parametrów, w zależności od których ocenione są straty objętościowe przecieków oleju w komorach, wynikające z jakości rozwiązania konstrukcyjnego...
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NEW CONCEPT OF HYBRID PROPULSION WITH HYDROSTATIC GEAR FOR INLAND WATER TRANSPORT
PublicationThe article presents the development of author’s concept of a diesel/hydraulic propulsion system for inland watercraft. Due to specific nature of vessel navigation on rivers, classical propulsion systems with shaft lines can be effectively replaced by systems with hydraulic power transmission. A solution is also presented of a hybrid design with extra electric port having the form of a pumping system driven from a battery of accumulators....
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Evaluation of the efficiency of the duty cycle of refuse collection vehicle based on real-world data
PublicationIn this paper a method of the efficiency evaluation of the duty cycle of Refuse Collection Vehicle is presented. Using real world data, two representative duty cycles were analysed. Total cycle efficiency was calculated, as well as the efficiency of particular cycle phases. Then, energy needed to collect and compact the waste and energy from fuel were compared. Measured and calculated values were shown on the diagrams illustrating...