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Search results for: PATENTED DESIGN OF SHELL-AND-TUBE HEAT EXCHANGER
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Thermal-Hydraulic Studies on the Shell-and-Tube Heat Exchanger with Minijets
PublicationIn this paper a patented design of a heat exchanger with minijets, with a cylindrical construction is presented. It is followed by the results of its systematic experimental investigations in the single-phase convection heat transfer mode. Based on these results, validation of selected correlations (coming from the literature) describing the Nusselt number was carried out. An assessment of the heat exchange intensification level...
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Thermodynamic and geometrical characteristics of mixed convection heat transfer in the shell and coil tube heat exchanger with baffles
PublicationThe article presents passive heat transfer enhancement method in the form of baffles to increase the energy efficiency of the shell coil heat exchanger. Conducted literature review shows that, despite numer- ous studies, there is little work on the intensification of heat transfer at the shell side. Most of the work focuses on the impact of geometrical parameters of the coil itself. This article successfully proves that it is possible...
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A new construction of shell-and-tube heat exchanger with impinging jets and minichannels technologies for heat recovery from gases – experimental analysis
PublicationA dynamic development of technologies allowing waste heat utilization is observed in a correspondence with a pro-ecological approach of the zero waste idea. Such approach becomes the most demanding in the area of low-temperature was heat sources, especially gaseous media. Till now, they were usually not utilized due to unfavorable thermal conditions and high costs. Therefore, the zero waste approach directs research on techniques...
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HEAT TRANSFER CHARACTERISTICS OF ENHANCED SHELL AND COIL HEAT EXCHANGER
PublicationIn the paper authors presented their own constructions of shell and tube heat exchangers with intensified heat transfer. The shell and coils heat exchangers are in common use in heat ventilations and air conditioning systems. Those types of recuperators are quite simple constructions, the low value of pressure drops and good conditions of heat transfer. The present study shows an experimental investigation of the heat transfer...
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Experimental investigations on heat transfer enhancement in shell coil heat exchanger with VARIABLE Baffles GEOMETRY
PublicationThe paper presents the possibility of using passive intensification of heat transfer in the form of baffles to increase the energy efficiency of the shell and coil heat exchanger. The experiment was carried out by using a modular coil heat exchanger in the form of an electric heater. Water was used as a working fluid with constant thermal-flow parameters at the inlet of the module. It should be noted that experiments were made...
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Performance of the domestic micro ORC equipped with the shell-and-tube condenser with minichannels
PublicationIn this paper, the original compact shell-and-tube heat exchanger with circular minichannels of in-house design and manufacturing is presented as the condenser for the domestic micro heat and power plant investigations as well as other future technical applications. The heat exchanger is equipped with turbulizing baffles inside the shell. The shell itself is made of a tubular sleeve having an inner diameter of 0.067 m and the length...
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A simple approach to heat exchanger sizing optimisation by means of entrophy generation minimisation
PublicationIn the paper an attempt is presented to find the method of optimization of microtube diameter with respect to optimal thermal-hydraulic conditions in the single-phase shell-and-tube heat exchangers. The approach is based on consideration of pumping power at the condition of maximum heat transfer by the heat exchanger tube system. In the optimization method the tube diameter is first specified and then appropriate calculations are...
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Thermal and economic investigation of straight and U-bend double tube heat exchanger with coiled wire turbulator
PublicationExperimental research has been carried out for four individual heat exchanger constructions, i.e., plain double tube, turbulized double tube, plain U-bend and U-bend with turbulator. Tests were made for the water-water system. The study covered a wide measuring range, i.e., Re = 800–9000 – on the shell side, for a constant cold water temperature of 9 ◦C and hot water of 50 ◦C. The heat exchangers were made from copper tubes with...
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Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness
PublicationThe shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil,centrifugal force is acting on the moving fluid due to the curvature of thetube results in the development. It has been long recognized that the...
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Experimental investigation of two-phase thermosyphon heat exchanger charged with acetone
PublicationThis paper presents thermal characteristics of prototype of a two-phase thermosyphon heat exchanger (TPTHEx) charged with acetone as a working fluid. The TPTHEx consists of two horizontal cylindrical vessels connected by two risers and a downcomer. Tube bundles placed in the lower and upper cylinders work as an evaporator and a condenser, respectively. The tested TPTHEx operates in a vacuum. Therefore, the working liquid is boiled...
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Effect of tube bundle arrangement on performance of shell-and-tube latent heat storage system
PublicationThis work presents the results of experimental investigation on charging and discharging of latent heat storage systems (LHSS) in the form of shell-and-tube heat exchangers with a variable arrays of the tube bundles. The tests included two tube arrangements – in-line and triangular (staggered), a variable number of tubes in a bundle, two pitch ratios, and different tube positions in a bundle. Three commercial products (LTP56, RT54HC,...
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Design and experimental investigations of a cylindrical microjet heat exchanger for waste heat recovery systems
PublicationCompact heat exchangers have more and more applications in many areas, including the HVAC, food and petrochemical industry. This paper describes the development of heat exchanger technology for waste heat recovery (WHR) from a range of processes. Case-study testing shows that the proposed heat exchanger can successfully enhance heat transfer and recover waste heat in a range of applications making them economically, environmentally and...
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An experimental investigation on the effect of new continuous core-baffle geometry on the mixed convection heat transfer in shell and coil heat exchanger
PublicationIn the article, the authors presented the influence of continuous core-baffle geometry at mixed convection heat transfer in shell and coil heat exchanger. Experiments were carried out for a large power range, i.e. from 100W to 1200W and mass flow rates ranging from 0.01 kg/s to 0.025 kg/s. During the experiments, the mass flow rate of cooling water, the temperature of water at the inlet and outlet as well as the wall temperature...
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Thermal Energy Storage with PCMs in Shell-and-Tube Units: A Review
PublicationThe paper presents a survey of the experimental and numerical studies of shell-and-tube systems in which phase change material (PCM) is used. Due to the multitude of design solutions for shell-and-tube systems, the emphasis is placed on double-tube (DT), triplex-tube (TT), and multitube (MT) units. Additionally, only single-pass systems are considered. Particular attention is paid to the method of heat transfer intensification....
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Experimental investigation on straight and u-bend double tube heat exchanger with active and passive enhancement methods
PublicationAuthors in this work want to demonstrate the possibility to increase the heat transfer efficiency by using simple wire coil inserts to create turbulent flow in the boundary layer as well as air blowing into the annulus of the pipe. In the study, Wilson plot approach was applied in order to estimate heat transfer coefficients for all heat exchanger (HX) configurations. The study focuses on experimental values of heat transfer coefficient...
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Experimental investigation of heat transfer enhancement in straight and U-bend double-pipe heat exchanger with wire insert
PublicationIn this paper, the possibility of heat transfer enhancement in the U-bend exchanger was presented. Experimental research has been carried out for four individual heat exchanger constructions i.e. plain tube in tube, turbulized tube in tube, plain U-bend and U-bend with turbulator. Also, heat transfer experiments for various boundary conditions were performed to obtain reference values. In case of U-bend exchanger with and without...
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Heat transfer and pressure drop characteristics of the silicone-based plate heat exchanger
PublicationThe paper presents an experimental investigation of a silicone based heat exchanger, with passive heat transfer intensification by means of surface enhancement. The main objective of this paper was to experimentally investigate the performance of a heat exchanger module with the enhanced surface. Heat transfer in the test section has been examined and described with precise measurements of thermal and flow conditions. Reported...
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Heat transfer intensification by enlarged surface roughness in the plate heat exchanger
PublicationIn the paper an experimental analysis of passive heat transfer intensification technique employed in the case of the plate heat exchanger is presented. The passive intensification was obtained by a modification of the heat transfer surface. The roughness of surface was increased by a use of glass micro-beads. Single-phase convective heat transfer in the water-water system was studied. The experiment was accomplished in two stages....
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High Performance Tubular Heat Exchanger with Minijet Heat Transfer Enhancement
PublicationIn the paper, the original cylindrical heat exchanger with minijets (MJHE) was introduced. The systematic experimental analysis of the prototype heat exchanger was described with special attention paid to such parameters as the heat transfer effectiveness, heat transfer rates, overall heat transfer coefficients, and pressure drop. The heat transfer coefficients were determined based on Wilson plot method, the most suitable approach...
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The influence of microjet array area ratio on heat transfer in the compact heat exchanger
PublicationThe paper describes the comprehensive study on the effect of microjet array geometrical parameters on the heat transfer enhancement in the modular heat exchanger. The conducted experimental study provides an experimental database on single phase submerged microjet heat transfer. The Wilson plot method was applied to determine the heat transfer coefficients in the laminar and transition flow regimes of a liquid-to-liquid heat exchanger....
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EFFECT OF NANOFLUID CONCENTRATION ON TWO-PHASE THERMOSYPHON HEAT EXCHANGER PERFORMANCE
PublicationAn approach – relaying on application of nanofluid as a working fluid, to improve performance of the two-phase thermosyphon heat exchanger (TPTHEx) has been proposed. The prototype heat exchanger consists of two horizontal cylindrical vessels connected by two risers and a downcomer. Tube bundles placed in the lower and upper cylinders work as an evaporator and a condenser, respectively. Distilled water and nanofluid water-Al2O3...
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Effect of Tube Bundle Arrangement on the Performance of PCM Heat Storage Units
PublicationThe results of comprehensive study on charging and discharging of latent heat storage systems (LHSS) are presented. The multi tube shell-and-tube unit with a variable layouts of the tube bundles are examined. Two tube arrangements – in-line and staggered are tested. A variable number of tubes and different tube positions in a bundle are investigated. Moreover, two pitch ratios are studied. Three commercially available substances...
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Liquid crystal technique application for heat transfer investigation in afin-tube heat exchanger element
PublicationPublikacja przedstawia rezultaty prac autorów w zakresie wykorzystania termografii ciekłokrystalicznej w badaniach wymiany ciepła dla różnych elementów wymienników ciepła. Technika ta z powodzeniem została zastosowana do analizy zabudowy wymiennika na jego efektywność.
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Liquid crystal technique application for heat transfer investigation inafin-tube heat exchanger element
PublicationPublikacja przedstawia rezultaty prac autorów w zakresie wykorzystania techniki ciekłokrystalicznej w badaniach wymiany ciepła dla elementów wymiennika ciepła. Technika ta z powodzeniem została zastosowana do analizy sposobu zabudowy wymiennika na jego efektywność.
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Influence of metallic porous microlayer on pressure drop and heat transfer of stainless steel plate heat exchanger
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. On the heat transfer surface of heat exchanger the metallic porous layer was created. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one – the identical heat exchanger but with the modified...
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Effect of surface roughness on thermal-hydraulic characteristics of plate heat exchanger
PublicationIn the paper the experimental analysis of passive heat transfer intensification in the case of modeled plate heat exchanger is conducted. The plate heat exchanger is chosen for the analysis because this kind of heat exchangers could be prospectively applied in the ORC systems, however other areas or application are equally possible. The experimental setup was assembled at the Department of Energy and Industrial Apparatus of Gdansk...
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Thermal performance of a prototype plate heat exchanger with minichannels under boiling conditions
PublicationTo solve the problem and to meet the requirements of customers in the field of high heat fluxes transfer in compact units, a new design of plate heat exchanger with minichannels (minichannels PHE) was proposed. The aim was to construct a compact heat exchanger of high effectiveness for the purpose of household cogeneration ORC system. In this paper the experimental analysis of an assembled prototype of such compact heat exchanger...
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Influence of metallic porous microlayer on pressure drop and heat transfer of stainless steel plate heat exchanger
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. The metallic porous layer was created on the heat transfer surface of analyzed unit. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one – the identical heat exchanger but with the modified...
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Experimental study on single phase operation of microjet augmented heat exchanger with enhanced heat transfer surface
PublicationThe article presents experimental investigations on a prototype heat exchanger. Presented research is focused on combined active and passive enhancement techniques of surface modification and microjet impingement. The results were compared to reference plate heat exchanger without microjet impingement. The Wilson plot method was applied to determine the heat transfer coefficients in the single phase operation. The heat exchanger...
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Applicability of arrays of microjets heat transfer correlations to design compact heat exchangers
PublicationThe article presents experimental studies on a compact heat exchanger with heat transfer intensification by means of impinging microjets. The pursuit to provide high performance of heat exchangers is a response to the demand both in economics and in the universal tendency to miniaturization of industrial equipment. This paper presents the design and tests of a prototype, microjet heat exchanger. The modular design of the heat exchanger...
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Numerical analysis of high temperature minichannel heat exchanger for recuperative microturbine system
PublicationConsidering the development of energy sector, distributed small-scale power generation, e.g., gas micro-CHP, is attracting considerable interest. In such installations, the heat exchanger is one of the key components possessing a significant influence on overall performance. Most studies concentrate on units operating below 900C, which do not fulfil the requirements of gas micro-CHP. Therefore, there remains a challenge to design...
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Plate heat exchanger with porous structure for potential use in ORC system
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. The passive intensification was obtained by a modification of the heat transfer surface, which was covered by a metallic porous microlayer. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one...
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Plate heat exchanger with porous structure for potential use in ORC system
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. The passive intensification was obtained by a modification of the heat transfer surface, which was covered by a metallic porous microlayer. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one...
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Heat transfer in plate heat exchanger channels: experimental validation of selected correlation equations
PublicationThis study is focused on experimental investigation of selected type of brazed plate heat exchanger. The Wilson approach was applied in order to estimate heat transfer coefficients for the PHEx passages. The main aim of the paper was to experimentally check ability of several correlations published in the literature to predict heat transfer coefficients by comparison experimentally obtained data with appropriate predictions. The...
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Heat transfer in plate heat exchanger channels: experimental validation of selected correlation equations
PublicationThis study is focused on experimental investigation of selected type of brazed plate heat exchanger. The Wilson approach was applied in order to estimate heat transfer coefficients for the PHEx passages. The main aim of the paper was to experimentally check ability of several correlations published in the literature to predict heat transfer coefficients by comparison experimentally obtained data with appropriate predictions. The...
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Numerical analysis of high temperature minichannels heat exchanger performance
PublicationNowadays, the most difficult technological challenge in energy sector is connected with the gas micro-CHP units, dedicated to the distributed power generation. They are expected to be of high efficiency and at the same time of compact in size. Regarding the first reason, significant increase in microturbine efficiency can only be achieved by increase in the engine operating temperature. Therefore, one of the critical elements in...
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Selected studies of flow maldistribution in a minichannel plate heat exchanger
PublicationAnalysis of the state of-the-art in research of minichannel heat exchangers, especially on the topic of flow maldistribution in multiple channels, has been accomplished. Studies on minichannel plate heat exchanger with 51 parallel minichannels with four hydraulic diameters, i.e., 461 μm, 574 μm, 667 μm, and 750 μm have been presented. Flow at the instance of filling the microchannel with water at low flow rates has been visualized. The...
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Experimental and Computational Fluid Dynamics Studies on Straight and U-Bend Double Tube Heat Exchangers with Active and Passive Enhancement Methods
PublicationIn this work, the authors wanted to demonstrate the possibility to increase the heat transfer efficiency by using simple wire coil inserts to create turbulent flow in the boundary layer as well as air blowing into the annulus of the pipe. Experimental investigations were carried out for four heat exchanger constructions, i.e., plain double tube, turbulized double tube, plain U-bend double tube, U-tube with turbulator, plain double...
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Optimization of the distance between the vertical plates in the convective air heat exchanger
PublicationThis paper examines the influence of the distance between vertical plates on the intensity of free convective heat transfer along with the optimization of this distance. Experimental tests were carried out for one model channel of such an heat exchanger with widths , 0.085 and 0.18 m. This channel, open at the top and sides, was formed by two isothermal symmetrically heated parallel vertical plates of dimensions m and m. The influence...
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Performance of a plate heat exchanger operated with water-Al2O3 nanofluid
PublicationThis study is focused on experimental investigation of a selected type of brazed plate heat exchanger (PHEx). The main aim of the paper was to experimentally check the ability of nanofluids to enhance the performance of PHEx. A typical water-Al2O3 nanofluid was tested and compared to that of the base fluid, i.e. water. Nanoparticles were tested at the concentration of 0.1% and 1% by weight. Impact of the 1 day and 3 days break...
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Performance of a plate heat exchanger operated with water-Al2O3 nanofluid
PublicationThis study is focused on experimental investigation of a selected type of brazed plate heat exchanger (PHEx). The main aim of the paper was to experimentally check the ability of nanofluids to enhance the performance of PHEx. A typical water-Al2O3 nanofluid was tested and compared to that of the base fluid, i.e. water. Nanoparticles were tested at the concentration of 0.1% and 1% by weight. Impact of the 1 day and 3 days break...
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Performance of a plate heat exchanger operated with water-Al2O3 nanofluid
PublicationThis study is focused on experimental investigation of a selected type of brazed plate heat exchanger (PHEx). The main aim of the paper was to experimentally check the ability of nanofluids to enhance the performance of PHEx. A typical water-Al2O3 nanofluid was tested and compared to that of the base fluid, i.e. water. Nanoparticles were tested at the concentration of 0.1% and 1% by weight. Impact of the 1 day and 3 days break...
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Pressure drop related to flow maldistribution in a model minichannel plate heat exchanger
PublicationThe paper describes the issues related to the pressure drop that accompanies the phenomenon of maldistribution of working fluid between the channels of a model minichannel plate heat exchanger. The research concerns a single exchanger's plate containing 51 (in every geometry) parallel rectangular minichannels of hydraulic diameters 461 µm, 571 µm, 750 µm and 823 µm. In addition, the more complex geometry has been investigated,...
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Corrosion-erosion damage of heat exchanger tubes by desalted crude oil flowing at shell side
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Corrosion-erosion damage of heat exchanger tubes by desalted crude oil flowing at shell side.
PublicationRurki wymiennika zostały uszkodzone lokalnie przez odsoloną ropę naftową przepływającą pod ciśnieniem 2,6 MPa i w temperaturze 385-395K. Większość powierzchni rurek nie była uszkodzona i była pokryta osadem związków organicznych i nieorganicznych, zabezpieczającym przed uszkodzeniami. Badania wykluczyły możliwość występowania intensywnej korozji elektrochemicznej na powierzchniach rurek pozbawionych osadu. Przyczyną perforacji...
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Channel Blockage and Flow Maldistribution during Unsteady Flow in a Model Microchannel Plate heat Exchanger
PublicationThis paper describes the problem of channel blockage as a result of flow maldistribution between the channels of a model mini channel plate heat exchanger consisting of one pass on each leg. Each leg of the heat exchanger contains 51 parallel and rectangular minichannels of four hydraulic diameters namely 461 μm, 571 μm, 750 μm and 823 μm. In addition, a more complex geometry has been investigated where for the sake of breaking...
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The low temperature waste heat recovery in drying process of pine wood using micro-jet heat exchanger
PublicationThe article presents the influence of the drying medium temperature changes for the relative and absolute moisture content values during pine wood drying. The drying process was conducted at constant atmospheric pressure and with different drying medium (air) temperature levels, respectively: 40oC, 60oC, 80oC, 100oC, and 120oC. In order to develop a method that would enable low temperature drying of solid materials the experiments...
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Two-phase thermosiphon heat exchanger for heat recovery
PublicationW pracy przedstawiono wyniki badań eksperymentalnych dotyczących wpływu geometrii pęku rur, rodzaju powierzni przejmowania ciepła parownika oraz płynu pośredniego na całkowitą wydajność dwufazowego termosyfonowego wymiennika ciepła (DTWC). Badaniu poddano sześć prototypowych DTWC z dwiema podziałkami rur w parowniku, dla trzech rodzajów powierzchni rur parownika oraz z zastosowaniem trzech rodzajów płynów pośrednich. Lepszą wydajność...
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Boiling heat transfer performance of the thermosiphon heat exchanger
PublicationPrzedstawiono wyniki badań eksperymentalnych prototypowego, termosyfonowgo wymiennika ciepła. W szczególności określono wpływ geometrii pęku rur, stanu powierzchni rurek oraz poziomu cieczy w parowniku na wydajność cieplną wymiennika.
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Monitoring Regenerative Heat Exchanger in Steam Power Plant by Making Use of the Recurrent Neural Network
PublicationArtificial Intelligence algorithms are being increasingly used in industrial applications. Their important function is to support operation of diagnostic systems. This paper pesents a new approach to the monitoring of a regenerative heat exchanger in a steam power plant, which is based on a specific use of the Recurrent Neural Network (RNN). The proposed approach was tested using real data. This approach can be easily adapted to...