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Search results for: compact heat exchangers
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Applicability of arrays of microjets heat transfer correlations to design compact heat exchangers
PublicationThe article presents experimental studies on a compact heat exchanger with heat transfer intensification by means of impinging microjets. The pursuit to provide high performance of heat exchangers is a response to the demand both in economics and in the universal tendency to miniaturization of industrial equipment. This paper presents the design and tests of a prototype, microjet heat exchanger. The modular design of the heat exchanger...
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Two-phase flow phenomena assessment in minichannels for compact heat exchangers using image analysis methods
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Thermohydraulic maldistribution reduction in mini heat exchangers
PublicationA detailed numerical investigation has been carried out to analyze the flow maldistribution in 50 parallel 1 mm × 1 mm rectangular minichannels and 1 mm depth minigap section with rectangular, trapezoidal, triangular or concave manifolds in Z-type flow configuration. The working medium was ethanol and the mass flow rate was 5 × 10−4 kg/s. Both sections were heated from the bottom side. Heat flux of 10 000 W/m2 and 5000 W/m2 was...
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Possibilities of heat transfer augmentation in heat exchangers with minichannels for marine applications
PublicationIn the paper, new trends in development of microchannel heat exchangers are presented. The exchangers developed in this way can be applied in marine applications. Main attention was focused on heat exchangers design with reduced size of passages namely based on microchannels. In our opinion future development of high power heat exchangers will be based on networks micro heat exchangers.
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New trends in development of micro heat exchangers for ORC's
PublicationIn the paper, new trends in development of micro heat exchangers for CHP are presented. Main attention is concentrated on the question, how channels size and thermal development lenght affect the heat transfer. New types of micro heat exchangers developed at the Institute of Fluid-Flow Machinery PAS and the methoda of their design are presented. The new experimental testing methods of the micro-channel heat exchangers, new algorithms...
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Flow maldistribution and its mitigation in mini heat exchangers
PublicationIn the present paper, a detailed numerical investigation has been carried out to analyze the flow maldistribution in 50 parallel 1 mm x 1 mm rectangular minichannels and 1 mm depth minigap section with rectangular, trapezoidal, triangular or concave mani-folds in Z-type flow configuration (16 different cases). The working medium was ethanol and the mass flow rate was 5×10-4 kg/s. Both sections was heated from the bottom side. Heat...
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Flow distribution and heat transfer in minigap and minichannel heat exchangers during flow boiling
PublicationThe topic of boiling heat transfer in miniscale geometries has focused the ever increasing interest of researchers in recent years. However, most of the works are related to mini- and microchannels and much less to minigaps. Meanwhile, minigaps allow for more comprehensive experimental studies, i.e. flow visualisations due to the flat, two-dimensional configuration of the flow. The results of the experimental investigations of...
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High-efficiency mini and micro heat exchangers for dispersed power generation
PublicationTaking into account the dispersed systems technologies and their development, the ORC systems seem to be promising technology amongst various micro-CHP domestic units (electrical power production below 10 kWe), however practical realization of the ORC cycle in a micro-scale is technically challenging. The system consists in devices such as the vapour generation unit (boiler), expansion device and heat exchangers. Each of them should...
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Microjet technology as a perspective intensification method for high performance heat exchangers
PublicationIn the paper two oryginal designs of compact heat exchangers with intensification effect produced by microjets are presented. The technology of microjets manufacturing is an "inhouse" patented design. The idea of such heat exchanger is shown together with the flow and thermal characteristics of the prototypes. The results of performer measurements are satisfactory and encourage for further research of the original designs.
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CAPABILITY OF IDENTIFYING AND PREDICTING THE TECHNICAL CONDITION OF PLATE HEAT EXCHANGERS IN OPERATION
PublicationThe paper presents a test stand for plate heat exchangers, allowing to identify the technical condition and to predict durability of the heat exchangers used aboard the sea-going ships: ”Oceanograf”, ”Władysław Orkan”and a passenger-car ferry, under the condition that they are of the same type and manufactured by the same company. In the first part three different installations with plate heat exchangers in the engine rooms...
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Comparison of various flow maldistribution quantification methods in mini heat exchangers
PublicationThe aim of study is to compare various flow maldistribution quantification methods, using velocity, mass flow rate, pressure, and temperature. An experimentally validated numerical study has been prepared and a heat exchanger with 34 semi-circular channels with a diameter of 3.1 mm has been tested. The minichannels were heated from the bottom with a heat flux of 50, 60, 70, and 80 kW/m2. The cases for various inlet velocities of...
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Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness
PublicationThe shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil,centrifugal force is acting on the moving fluid due to the curvature of thetube results in the development. It has been long recognized that the...
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Mitigation of the Flow Maldistribution in Minichannel and Minigap Heat Exchangers by Introducing Threshold in the Manifolds
PublicationIn the present paper, a detailed numerical investigation has been carried out to analyze the flow maldistribution in 50 parallel rectangular cross-section (1 mm depth and 1 mm width) minichannels and minigap section (1 mm depth and 99 mm width) with rectangular/trapezoidal manifolds in Z-type flow configuration. The author carried out numerical investigation with various mass flowrates, namely 0.05 kg/s, 0.1 kg/s and 0.2 kg/s which...
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The influence of microjet array area ratio on heat transfer in the compact heat exchanger
PublicationThe paper describes the comprehensive study on the effect of microjet array geometrical parameters on the heat transfer enhancement in the modular heat exchanger. The conducted experimental study provides an experimental database on single phase submerged microjet heat transfer. The Wilson plot method was applied to determine the heat transfer coefficients in the laminar and transition flow regimes of a liquid-to-liquid heat exchanger....
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Thermal-hydraulic issues of flow boiling and condensation in organic Rankine cycle heat exchangers
PublicationW pracy przedstawiono szereg zagadnień cieplno-przepływowych podczas wrzenia i kondensacji w przepływie w wymiennikach ciepła obiegu ORC. Uwzględniono przemiany fazowe. Analizowano zagadnienia stabilności pracy wymienników oraz ich dynamikę
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Experimental and Computational Fluid Dynamics Studies on Straight and U-Bend Double Tube Heat Exchangers with Active and Passive Enhancement Methods
PublicationIn this work, the authors wanted to demonstrate the possibility to increase the heat transfer efficiency by using simple wire coil inserts to create turbulent flow in the boundary layer as well as air blowing into the annulus of the pipe. Experimental investigations were carried out for four heat exchanger constructions, i.e., plain double tube, turbulized double tube, plain U-bend double tube, U-tube with turbulator, plain double...
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Modeling of heat and fluid flow in granular layers using high-order compact schemes and volume penalization method
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Design and experimental investigations of a cylindrical microjet heat exchanger for waste heat recovery systems
PublicationCompact heat exchangers have more and more applications in many areas, including the HVAC, food and petrochemical industry. This paper describes the development of heat exchanger technology for waste heat recovery (WHR) from a range of processes. Case-study testing shows that the proposed heat exchanger can successfully enhance heat transfer and recover waste heat in a range of applications making them economically, environmentally and...
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Numerical analysis of high temperature minichannels heat exchanger performance
PublicationNowadays, the most difficult technological challenge in energy sector is connected with the gas micro-CHP units, dedicated to the distributed power generation. They are expected to be of high efficiency and at the same time of compact in size. Regarding the first reason, significant increase in microturbine efficiency can only be achieved by increase in the engine operating temperature. Therefore, one of the critical elements in...
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A new construction of shell-and-tube heat exchanger with impinging jets and minichannels technologies for heat recovery from gases – experimental analysis
PublicationA dynamic development of technologies allowing waste heat utilization is observed in a correspondence with a pro-ecological approach of the zero waste idea. Such approach becomes the most demanding in the area of low-temperature was heat sources, especially gaseous media. Till now, they were usually not utilized due to unfavorable thermal conditions and high costs. Therefore, the zero waste approach directs research on techniques...
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Recuperator with microjet technology as a proposal for heat recovery from low-temperature sources
PublicationA tendency to increase the importance of so called dispersed generation, based on the local energy sources and the working systems uti- lizing both the fossil fuels and the renewable energy resources is observed nowadays. Generation of electricity on industrial or domestic scale together with production of heat can be obtained for example through employment of the ORC systems. It is mentioned in the EU directive 2012/27/EU for...
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Recuperator with microjet technology as a proposal for heat recovery from low-temperature sources
PublicationA tendency to increase the importance of so called dispersed generation, based on the local energy sources and the working systems utilizing both the fossil fuels and the renewable energy resources is observed nowadays. Generation of electricity on industrial or domestic scale together with production of heat can be obtained for example through employment of the ORC systems. It is mentioned in the EU directive 2012/27/EU for cogenerative...
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Możliwości ograniczenia zużycia energii napędowej urządzeń przez optymalizację doboru wymienników ciepła, właściwą konfigurację i kontrolę przepływu płynów roboczych
PublicationArtykuł poświęcony możliwości ograniczenia zużycia energii napędowej urządzeń na drodze optymalizacji doboru wymienników ciepła, właściwej konfiguracji i kontroli przepływu płynów roboczych. Przedstawiono w nim ocenę zużycia energii w systemach energetycznych o największej energochłonności w realiach Polski. Zwrócono uwagę na możliwość wykorzystania wymienników ciepła o wysokiej efektywności dla zmniejszenia oporu przenoszenia...
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CHARAKTERYSTYKA WYMIANY CIEPŁA I OPORÓW PRZEPŁYWU OMYWANIA MIKROSTRUGAMI ROZWINIĘTEJ POWIERZCHNI
PublicationW artykule przedstawiono eksperymentalne badania kompaktowego wymiennika ciepła z intensyfikacją przejmowania ciepła przy użyciu mikrostrug. Niniejszy artykuł przedstawia projekt i testy prototypu, wymiennika ciepła typu mikrostrugowego. Modułowa konstrukcja wymiennika umożliwia zmianę wymiarów geometrycznych, a także zmianę materiału przegrody wymiennika ciepła. Metoda graficzna Wilsona została z zastosowana w celu określenia...
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Napawanie elementów wymiennika ciepła austenitycznym drutem proszkowym
PublicationNa potrzeby przemysłu energetycznego produkuje się wymienniki ciepła przeznaczone do eksploatacji w warunkach agresywnych chemicznie, np. w środowisku siarkowodoru. Z przyczyn ekonomicznych często stosuje się w takim przypadku materiały bimetaliczne wytwarzane procesami napawania. W artykule przedstawiono wyniki badań nieniszczących, pomiarów twardości, analizy składu chemicznego, pomiarów ferrytu delta oraz badań makro- i mikroskopowych...
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High Performance Tubular Heat Exchanger with Minijet Heat Transfer Enhancement
PublicationIn the paper, the original cylindrical heat exchanger with minijets (MJHE) was introduced. The systematic experimental analysis of the prototype heat exchanger was described with special attention paid to such parameters as the heat transfer effectiveness, heat transfer rates, overall heat transfer coefficients, and pressure drop. The heat transfer coefficients were determined based on Wilson plot method, the most suitable approach...
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HEAT TRANSFER CHARACTERISTICS OF ENHANCED SHELL AND COIL HEAT EXCHANGER
PublicationIn the paper authors presented their own constructions of shell and tube heat exchangers with intensified heat transfer. The shell and coils heat exchangers are in common use in heat ventilations and air conditioning systems. Those types of recuperators are quite simple constructions, the low value of pressure drops and good conditions of heat transfer. The present study shows an experimental investigation of the heat transfer...
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Technologie prośrodowiskowe dla budynków miejskich
PublicationWspółczesne duże miasta na całym świecie charakteryzują się dużą i wciąż rosnącą intensywnością zabudowy. Jest to tendencja utrwalona, którą pogłębia idea „miasta zwartego” jako rozwiązania dla problemu nadmiernego rozrastania terytorialnego i rozpraszania się struktury terenów miejskich. Jednocześnie realną potrzebą współczesnych miast jest poprawa jakości ich środowiska (eliminacja zanieczyszczeń, minimalizacja zjawiska miejskiej...
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Heat transfer intensification by enlarged surface roughness in the plate heat exchanger
PublicationIn the paper an experimental analysis of passive heat transfer intensification technique employed in the case of the plate heat exchanger is presented. The passive intensification was obtained by a modification of the heat transfer surface. The roughness of surface was increased by a use of glass micro-beads. Single-phase convective heat transfer in the water-water system was studied. The experiment was accomplished in two stages....
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Thermal-FSI modeling of flow and heat transfer in a heat exchangerbased on minichanels
PublicationIn this paper selected numerical modelling problems for an advanced thermal-FSI ("Fluid Solid Interaction") mini-channel heat exchanger model are presented. Special attention is given to the heat transfer between the separated mediums for different mass flows. Similar modelling problems have also been discussed in the literature dedicated to numerical and theoretical modelling problems for typical heat exchangers [1, 2, 3]. Basic...
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Influence of metallic porous microlayer on pressure drop and heat transfer of stainless steel plate heat exchanger
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. On the heat transfer surface of heat exchanger the metallic porous layer was created. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one – the identical heat exchanger but with the modified...
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Partition of friction heat between sliding semispaces due to adhesion-deformational heat generation
PublicationAnalytical expressions of heat-partition coefficient and contact temperatures for two sliding semispaces with account for adhesion-deformational heat generation and contact heat exchange have been obtained. The rate of deformational heat generation is assumed to decay exponentially with increase of distance from the interface. It has been shown that heat-generation configuration and the intensity of contact heat exchange have impact...
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Influence of metallic porous microlayer on pressure drop and heat transfer of stainless steel plate heat exchanger
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. The metallic porous layer was created on the heat transfer surface of analyzed unit. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one – the identical heat exchanger but with the modified...
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EFFECT OF WORKING FLUID SELECTION ON THERMAL PERFORMANCE OF HEAT EXCHANGER FILLED BY THE POROUS MATERIAL
PublicationThermal management of electronics semiconductor technologies that are located i.e. in a novel marine power plants or computer server rooms become very important issue for designers of such systems. Motivation and need for research in development of novel cooling strategies for modern electronics is of paramount importance. Heat exchangers filled by the porous material are a novel research topic in current heat pipe science. The...
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Effect of surface roughness on thermal-hydraulic characteristics of plate heat exchanger
PublicationIn the paper the experimental analysis of passive heat transfer intensification in the case of modeled plate heat exchanger is conducted. The plate heat exchanger is chosen for the analysis because this kind of heat exchangers could be prospectively applied in the ORC systems, however other areas or application are equally possible. The experimental setup was assembled at the Department of Energy and Industrial Apparatus of Gdansk...
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Parametric study of fluid flow and heat transfer over louvered fins of air heat pump evaporator
PublicationTwo-dimensional numerical investigations of the fluid flow and heat transfer have been carried out for the laminar flow of the louvered fin-plate heat exchanger, designed to work as an air-source heat pump evap- orator. The transferred heat and the pressure drop predicted by simulation have been compared with the corresponding experimental data taken from the literature. Two dimensional analyses of the louvered fins with varying...
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Experimental investigation of heat transfer enhancement in straight and U-bend double-pipe heat exchanger with wire insert
PublicationIn this paper, the possibility of heat transfer enhancement in the U-bend exchanger was presented. Experimental research has been carried out for four individual heat exchanger constructions i.e. plain tube in tube, turbulized tube in tube, plain U-bend and U-bend with turbulator. Also, heat transfer experiments for various boundary conditions were performed to obtain reference values. In case of U-bend exchanger with and without...
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Compact satellite hydraulic unit
PublicationThe article describes the design and operation of a prototype hydraulic unit. It is based on an inversed kinematics, satellite pump in which the body rotates around the shaft. The pump is placed inside the electric motor. Thanks to that the compact and low mass construction was achieved. Thanks to new commutation unit with enlarged channels, lower pressure losses were obtained. The article presents the construction and results...
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A simple approach to heat exchanger sizing optimisation by means of entrophy generation minimisation
PublicationIn the paper an attempt is presented to find the method of optimization of microtube diameter with respect to optimal thermal-hydraulic conditions in the single-phase shell-and-tube heat exchangers. The approach is based on consideration of pumping power at the condition of maximum heat transfer by the heat exchanger tube system. In the optimization method the tube diameter is first specified and then appropriate calculations are...
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Thermal performance of a prototype plate heat exchanger with minichannels under boiling conditions
PublicationTo solve the problem and to meet the requirements of customers in the field of high heat fluxes transfer in compact units, a new design of plate heat exchanger with minichannels (minichannels PHE) was proposed. The aim was to construct a compact heat exchanger of high effectiveness for the purpose of household cogeneration ORC system. In this paper the experimental analysis of an assembled prototype of such compact heat exchanger...
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Thermal-Hydraulic Studies on the Shell-and-Tube Heat Exchanger with Minijets
PublicationIn this paper a patented design of a heat exchanger with minijets, with a cylindrical construction is presented. It is followed by the results of its systematic experimental investigations in the single-phase convection heat transfer mode. Based on these results, validation of selected correlations (coming from the literature) describing the Nusselt number was carried out. An assessment of the heat exchange intensification level...
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Plate heat exchanger with porous structure for potential use in ORC system
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. The passive intensification was obtained by a modification of the heat transfer surface, which was covered by a metallic porous microlayer. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one...
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Plate heat exchanger with porous structure for potential use in ORC system
PublicationThe experimental analysis of passive heat transfer intensification in the case of plate heat exchanger has been carried out. The passive intensification was obtained by a modification of the heat transfer surface, which was covered by a metallic porous microlayer. The experiment was accomplished in two stages. In the first stage the commercial stainless steel gasketed plate heat exchanger was investigated, while in the second one...
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High-temperature heat pumps – potential technology for heat recovery and production of process heat
PublicationIn the paper, the high temperature vapour compressor based heat pump with a selection of working fluids, both perspective and ecological ones, is considered. Such system is not yet commercially available on the market and in author’s opinion it has significant potential for various applications. In the presented analysis it was assumed that the heat source has a temperature of 50oC and the temperature lift is 60, 80 and 100K respectively....
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Jeffreys heat conduction in coupled semispaces subjected to interfacial heating
PublicationA Jeffreys heat conduction problem for coupled semispaces subjected to the action of an interfacial heat source was defined. An analytical solution of the problem was derived for a polynomial specific power of the heat source using the Laplace transform approach. The asymptotic and parametric analysis was performed for different ratios of thermal conductivities , thermal diffusivities , thermal relaxation times and coefficients...
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Natural convective heat transfer from isothermalconic
PublicationTheoretical considerations on convective heat transfer from isothermal upward conicalsurfaces have been presented. The physical model of this phenomenon consists of an isothermalcone of inclination angle (φ) between the cone generating line (X) and the radius (R) of the cone base. The angle is a parameter of conical surface which varied from (φ = 0−circular horizontal plate) to (φ = π/2—vertical cylinder) . Onthe basis of Navier–Stokes...
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Selected studies of flow maldistribution in a minichannel plate heat exchanger
PublicationAnalysis of the state of-the-art in research of minichannel heat exchangers, especially on the topic of flow maldistribution in multiple channels, has been accomplished. Studies on minichannel plate heat exchanger with 51 parallel minichannels with four hydraulic diameters, i.e., 461 μm, 574 μm, 667 μm, and 750 μm have been presented. Flow at the instance of filling the microchannel with water at low flow rates has been visualized. The...
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Modeling of Passive and Forced Convection Heat Transfer in Channels with Rib Turbulators
PublicationThe main goal of the research presented in this paper was the experimental and numerical analysis of heat enhancement and aerodynamic phenomena during air flow in a channel equipped with flow turbulators in the form of properly configured ribs. The use of ribs intensifies the heat transfer and at the same time increases not only the flow resistance but also the energy costs. Therefore, designing modern heat exchangers with optimal...
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Evaluating the influence of radiative heat flux on convective heat transfer from a vertical plate in air using an improved heating plate
PublicationThis article examines the influence of radiative heat flux on the accuracy of the results of free convective heat transfer in air. In order to carry out these tests, based on the experience gained during the operation of a plate heated on one side, compensated by a reverse heat loss flux counter-heater, a unique double-sided heating sandwich plate was designed and built, consisting of three thin epoxy resin plates reinforced with...
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Otopy Classification of Gradient Compact Perturbations of Identity in Hilbert Space
PublicationWe prove that the inclusion of the space of gradient local maps into the space of all local maps from Hilbert space to itself induces a bijection between the sets of the respective otopy classes of these maps, where by a local map we mean a compact perturbation of identity with a compact preimage of zero.