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Katedra Inżynierii Materiałowej i Spajania
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Rok 2019
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Properties of Nanohydroxyapatite Coatings Doped with Nanocopper, Obtained by Electrophoretic Deposition on Ti13Zr13Nb Alloy
PublikacjaNowadays, hydroxyapatite coatings are the most common surface modification of long-term implants. These coatings are characterized by high thickness and poor adhesion to the metallic substrate. The present research is aimed at characterizing the properties of nanohydroxyapatite (nanoHAp) with the addition of copper nanoparticle (nanoCu) coatings deposited on the Ti13Zr13Nb alloy by an electrophoresis process. The deposition of...
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Qualification of brazing procedure for furnace brazing of austenitic steel according to requirements of the ASME BPVC section IX
PublikacjaThe article presents the procedure for qualifying brazing technology in a vacuum furnace on the example of stainless steel elements joined with copper filler material from the F-No group. 105, in accordance with the ASME Sec. IX, part QB (ASME Boiler and Pressure Vessel Code. Qualification Standard for Welding, Brazing and Fusing; Procedures; Welders; Brazers; and Welding, Brazing and Fusing Operators). The essential variables...
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Quality increase for single-welded joints of thin-walled structures by means of simulation modelling
PublikacjaThe Simulation calculation module and the SolidWorks software package have helped to define the optimal shape and dimensions of single-welded joints which may serve the basis for calculating the process parameters of welding. Having compared the models with different weld cross-sections the authors have defined that the weld height and width do not significantly affect the stress concentration, and the stress concentration and...
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Role of bead sequence in underwater welding
PublikacjaThis paper presents examinations of the role of the bead sequence in underwater welding. Two specimens of wet welded layers made by covered electrodes with the use of normalized S355G10+N steel were welded by a reasonable bead sequence. For each specimen, metallographic macro- and micro-scopic tests were done. Then, Vickers HV10 hardness measurements were conducted for each pad weld in the welded layer. The results show that welding...
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Sulfate‐reducing bacteria‐assisted hydrogen‐induced stress cracking of 2205 duplex stainless steels
PublikacjaThe paper presents the results of a laboratory investigation of the microbiologically assisted hydrogen‐induced stress cracking (HISC) of 2,205 duplex stainless steel (DSS). The testing of susceptibility toward HISC was performed with two different methods. Precharged in sulfate‐reducing bacteria (SRB), inoculated medium samples were subjected to slow strain‐rate testing in artificial seawater. In situ constant load tests were...
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Surgical Site Infection after Breast Surgery: A Retrospective Analysis of 5-Year Postoperative Data from a Single Center in Poland
PublikacjaBackground and Objectives: Surgical site infection (SSI) is a significant complication of non-reconstructive and reconstructive breast surgery. This study aimed to assess SSI after breast surgery over five years in a single center in Poland. The microorganisms responsible for SSI and their antibiotic susceptibilities were determined. Materials and Methods: Data from 2129 patients acquired over five years postoperatively by the...
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The effect of laser on metal surfaces for multidisciplinary usage in material and thermal engineering
PublikacjaThe subject of heat transfer and cooling systems is still a matter of contention in many different fields of science and industry. Infrigidation is much more difficult than warming, and so, much more needed in more and more different devices, starting from massive industrial machinery and air conditioning in commercial buildings, up to micro and nano-surgery tools. In fact, the size of many cooling systems is still a problem. It...
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The Effect of Surface Modification of Ti13Zr13Nb Alloy on Adhesion of Antibiotic and Nanosilver-Loaded Bone Cement Coatings Dedicated for Application as Spacers
PublikacjaSpacers, in terms of instruments used in revision surgery for the local treatment of postoperative infection, are usually made of metal rod covered by antibiotic-loaded bone cement. One of the main limitations of this temporary implant is the debonding effect of metal–bone cement interface, leading to aseptic loosening. Material selection, as well as surface treatment, should be evaluated in order to minimize the risk of fraction...
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The Influence of Laser Alloying of Ti13Nb13Zr on Surface Topography and Properties
PublikacjaThe laser alloying is a continually developing surface treatment because of its significant and specific structuration of a surface. In particular, it is applied for Ti alloys, being now the most essential biomaterials` group for load-bearing implants. The present research was performed on the Ti13Nb13Zr alloy subject to laser modification in order to determine the treatment effects on surface topography and its some mechanical...
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The influence of solution annealing temperature on the properties of Lean Duplex 2101 welded joints in tubes
PublikacjaThe article presents a technology of TIG longitudinal welding without filler material (142) of heat exchanger tubes made of Lean Duplex 2101. The results of studies on the effect of heat treatment (solution annealing) on tensile strength, plasticity, delta ferrite and the structure of smooth tubes are shown. It was found, that the change in solution annealing temperature across the tested range has an impact on mechanical properties...
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The influence of the carbon equivalent on the weldability of high-strength low-alloy steel in the water environment
PublikacjaFrom many years, the high strength low alloy steels are often used for offshore constructions. This constructions, due to the environment in which they work, require more frequent repairs than the constructions from the land. For economic reasons, repairs take place in the underwater conditions, however water significantly decreases the weldability of steel. The paper presents the results of the CTS weldability test for S460ML...
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The influence of the welding environment on the properties of Tekken joints made from S355J2C+N steel
PublikacjaThere are three main methods of underwater welding: dry, wet and intermediate between them, by using the local dry chamber. Due to low costs, the most common method is the wet welding with the use of covered electrodes. Water as a welding environment carries out a lot of problems. The first is limited visibility and instability of the welding arc. The biggest problem during underwater welding is high susceptibility to cold cracking,...
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The Morphology, Structure, Mechanical Properties and Biocompatibility of Nanotubular Titania Coatings before and after Autoclaving Process
PublikacjaThe autoclaving process is one of the sterilization procedures of implantable devices. Therefore, it is important to assess the impact of hot steam at high pressure on the morphology, structure, and properties of implants modified by nanocomposite coatings. In our works, we focused on studies on amorphous titania nanotubes produced by titanium alloy (Ti6Al4V) electrochemical oxidation in the potential range 5–60 V. Half of the...
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Titania Nanofiber Scaffolds with Enhanced Biointegration Activity—Preliminary In Vitro Studies
PublikacjaThe increasing need for novel bone replacement materials has been driving numerous studies on modifying their surface to stimulate osteogenic cells expansion and to accelerate bone tissue regeneration. The goal of the presented study was to optimize the production of titania-based bioactive materials with high porosity and defined nanostructure, which supports the cell viability and growth. We have chosen to our experiments TiO2...
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Titania Nanotubes/Hydroxyapatite Nanocomposites Produced with the Use of the Atomic Layer Deposition Technique: Estimation of Bioactivity and Nanomechanical Properties
PublikacjaTitanium dioxide nanotubes/hydroxyapatite nanocomposites were produced on a titanium alloy (Ti6Al4V/TNT/HA) and studied as a biocompatible coating for an implant surface modification. As a novel approach for this type of nanocomposite fabrication, the atomic layer deposition (ALD) method with an extremely low number of cycles was used to enrich titania nanotubes (TNT) with a very thin hydroxyapatite coating. X-ray diffraction (XRD)...
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Titanium Scaffolds – Hopes and Limitations
PublikacjaThe state-of-art on titanium scaffolds is briefly reviewed. The real hopes from medicine associated with scaffolds are indicated. The limitations of different scaffolds associated with their mechanical, chemical and biological properties are discussed. The great importance of titanium scaffolds is demonstrated as the materials of high biocompatibility and corrosion resistance, fair mechanical properties and important biological...
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Wpływ intensywności prędkości uderzenia na niszczenie cząstkami stałymi w środowisku wodnym stali X10CrAlSi18
PublikacjaErozja cząstkami stałymi w środowisku wodnym jest złożonym zjawiskiem ze względu na jednoczesne oddziaływanie wielu czynników, takich jak prędkość i kąt uderzenia, koncentracja cząstek, własności materiału i cząstek stałych, prowadząc do efektu synergicznego. Zmiana jakiegokolwiek parametru procesu erozyjnego prowadzi do zmiany szybkości erozji. Z tego względu istotne jest badanie wpływu poszczególnych czynników na proces niszczenia....
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Wpływ metody trawienia i spiekania na właściwości mechaniczne powłok z nanorurek węglowych osadzonych elektroforetycznie na podłożu Ti13Nb13Zr
PublikacjaDo eksperymentu użyto stopu tytanu Ti13Zr13Nb, który ze względu na swój skład chemiczny i właściwości mechaniczne stanowi doskonały materiał do zastosowań w inżynierii medycznej. Celem pracy była ocena wpływu przygotowania podłoża (rodzaj zastosowanego odczynnika trawiącego) oraz obróbki końcowej (proces spiekania) powłok z wielościennych nanorurek węglowych na ich właściwości mechaniczne (nanotwardość, moduł Younga). Do wytworzenia...
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Wpływ środowiska spawania na własności złączy próbnych Tekken ze stali S355J2C+N
PublikacjaIstnieją trzy metody spawania pod wodą, sucha, mokra oraz pośrednia między nimi, wykorzystująca lokalną komorę suchą. Ze względu na niskie koszty najszerzej rozpowszechnioną jest metoda mokra z wykorzystaniem elektrod otulonych. Woda jako środowisko spawania znacznie utrudnia przeprowadzenie procesu, którego realizacja niesie ze sobą wiele problemów. Pierwszym z nich jest zła widoczność po-wstającego złącza oraz niestabilność...
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Wpływ temperatury przesycania na właściwości złączy spawanych rur ze stali typu Lean Duplex 2101
PublikacjaW artykule przedstawiono wpływ temperatury przesycania w powiązaniu z technologią spawania wzdłużnego metodą TIG (142) rurek stosowanych w budowie wy-mienników ciepła ze stali Lean Duplex 2101. Przedstawiono wyniki badań wytrzymałości na rozciąganie, prób technologicznych określających właściwości plastyczne, makro- i mikro-skopowe oraz pomiaru zawartości ferrytu delta metodą magnetyczną. Ustalono, że zmiana temperatury przesycania...
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Wpływ wielkości równoważnika węgla na spawalność stali o podwyższonej wytrzymałości w środowisku wodnym
PublikacjaZ roku na rok coraz większe zastosowanie na konstrukcje offshore znajdują stale o podwyższonej wytrzymałości. Konstrukcje takie, ze względu na środowisko, w którym pracują wymagają częstszych napraw, niż w przypadku konstrukcji lądowych. Ze względów ekonomicznych naprawy odbywają się w warunkach podwodnych, jednakże woda znacząco pogarsza spawalność stali. W pracy przedstawiono wyniki próby spawalności CTS dla stali S460ML i S460N,...
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Wykorzystanie e-narzędzi w nauczaniu, egzaminacji i certyfikacji Autodesk
PublikacjaAutoryzowane Centrum Szkolenia Autodesk Politechniki Gdańskiej zostało założone w 1995 roku. Stanowiło odpowiedź na rosnące zainteresowanie zdobywaniem umiejętności obsługi oprogramowania typu CAD wśród studentów i młodych inżynierów. Rosnące zainteresowanie zaowocowało stopniowym wdrażaniem kolejnych narzędzi e-learningowych. Wraz ze zdobyciem statusu Autoryzowanego Akademickiego Partnera Autodesk w 2016 roku pojawiły się nowe...
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X-Ray Computer Tomography Study of Degradation of the Zircaloy-2 Tubes Oxidized at High Temperatures
PublikacjaThe investigations of high-temperature oxidation of zirconium alloys, applied for fuel pellets in nuclear power plants, are usually limited to oxidation kinetics, phase transformations and microstructural characterization. The purpose of this research was to characterize the degradation phenomena occurring within oxide layer and at the interface oxide/metal, on internal and external Zircaloy-2 tube...
Rok 2018
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A universal NDT method for examination of low energy impact damage in CFRP with the use of TLC film
PublikacjaThe article presents an attempt to use a sheet of laminated thermochromic liquid crystal film (TLC film) for non-destructive testing of the impact damage (energy values: 1J, 2J, 3J and 4J) in carbon fibre-reinforced polymer (CFRP). This is a new, alternative NDT approach based on the thermo-optical effect. The main advantages of this method are a) the low cost of TLC film, b) the low cost of recording devices due to the usage of...
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Analiza czynników związanych z warunkami przepływu zawiesiny i właściwościami cząstek wpływających na odporność hydroabrazyjną
PublikacjaDegradacja powierzchni materiałów spowodowana hydroabrazją zależy od czynników, które można podzielić na trzy główne kategorie: pierwsza związana z warunkami przepływu zawiesiny, druga z właściwościami cząstek stałych oraz trzecia z właściwościami badanego materiału. Czynniki kategorii pierwszej to czynniki mające wpływ na energię kinetyczną uderzenia i tym samym na szybkość erozji. Są to takie czynniki jak kąt uderzenia, prędkość...
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Antibacterial evaluation of bioactive modifiers of bone cements: antibiotics, nanometals and chitosan
PublikacjaModern biomaterials in addition to their basic tasks, can serve as carriers of active substance. The release of a bioactive particles allows to locally fight infection or its prevent it. Bone cements additionally to their basic applications in orthopedic surgery can also serve to deliver locally active substances. Currently, only antibiotics are routinely used as modifiers for bone cements. Bioactive bone cements constitute...
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Application of Multivariate Analysis Methods in Welding Engineering
PublikacjaPhenomena and processes taking place during welding are usually very complex and, for this reason, should be described using multivariate methods. The article discusses the methodological basis and selected application areas as regards the solving of welding problems using statistical multivariate methods. In addition, the article presents exemplary applications of the design of experiment, multiple regression analysis, cluster...
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Badania spawalności stali S460N w środowisku wodnym z wykorzystaniem próby Tekken
PublikacjaSpawanie w środowisku wodnym niesie ze sobą wiele problemów, wśród których najważniejszym jest skłonność stali do powstawania pęknięć zimnych. O ile w przypadku spawania na powietrzu istnieje wiele metod zapobiegania tym pęknięciom, o tyle pod wodą zastosowanie tych metod jest ograniczone. Z tego powodu konieczne jest określenie skłonności danego materiału do pękania zimnego. W pracy oceniono spawalność drobnoziarnistej...
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Biomechanical testing of bioactive bone cements – a comparison of the impact of modifiers: antibiotics and nanometals
PublikacjaApart from its bone filler and fracture stabilizing function, bone cement can be used as a carrier of bioactive substances, and such modified bone cement can protect the implant against microorganisms, treat local infections and combat bacteria introduced during the surgical procedure. In this paper, the effects of modifying antibiotics and nanosilver on the biomechanical properties of bone cement were examined. The following tests...
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Biopolyols obtained via microwave-assisted liquefaction of lignin: structure, rheological, physical and thermal properties
PublikacjaThe present study examined the application of polyols obtained via microwave-assisted liquefaction of lignin in the production of rigid polyurethane foam. Lignin was liquefed in crude glycerol and 1,4-butanediol at diferent temperatures (130–170 °C), without a catalyst and using various biomass concentrations (15 and 30 wt%). The physicochemical properties, process yield, and FTIR-based identifcation of the obtained polyols were...
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Cavitation Erosion – Phenomenon and Test Rigs
PublikacjaThe cavitation and cavitation erosion phenomenon have been shortly presented. The main four types of test rigs to investigate the cavitation erosion resistance have been shown. Each type of test design is described and an example of a design is shown. A special attention has been payed to the designs described in the International ASTM Standards: a vibratory design and a cavitating jet cell. There was shown that the design of a...
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COLD CRACKING OF S460N STEEL WELDED IN WATER ENVIRONMENT
PublikacjaThis paper shows results of weldability testing of fine-grained high -strength low- alloy S460N steel welded in water environment by covered electrodes. The tests were carried out by using the CTS test specimens with fillet welds. Four specimens were welded under water and one specimen in air. Welded joints were subjected to non-destructive visual and penetration tests. The accepted joints were then subjected to macroscopic and...
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COMPOSITE MATERIAL SELECTION FOR A PATIENT TRANSFER ASSIST DEVICE
PublikacjaLaminates - layered composites containing at least two elements (matrix and reinforcement) widely used in industry have also found their usage in medicine. Their main feature is the ability to modify the material in order to obtain the required properties. Depending on the needs, we can modify reinforcement, type of resin or the method of bonding substrates. Commonly used fibers are: carbon fiber, glass and aramid fibers; resins...
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Composites in energy storing prosthetic feet
PublikacjaComposites reinforced with carbon and glass fibers have become the commonly used material in the production of energy storing prosthetic feet (ESPF/elastic feet prostheses). Their properties ensure a stable and light structure that allows for accumulation, storage and release of energy during walking, thus ensuring an increase in gait efficiency. Depending on the modification of the composite in terms of fiber selection, their...
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Decreasing CO2 Emissions By Reducing Tire Rolling Resistance
PublikacjaThe first motor vehicle was built by Nicolas Cugnot almost 250 years ago and since then there has been a continuous process of motor vehicles’ improvements, as well as development of new road pavements. The fuel crisis of the 70s of the 20th century made it clear to vehicle builders that measures should be taken to reduce vehicle fuel consumption and it contributed to an increased interest in electric vehicles. Although significant...
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Determinants of the surface quality, density and dimensional correctness in selective laser melting of the Ti-13Zr-13Nb alloy
PublikacjaSelective laser melting is widely used for custom-designed elements. Successful manufacturing depends on laser treatment parameters and material features. This research aimed to determine the effects of laser power, scan time and hatch distance on surface quality, relative density and dimensional precision for cuboids made of the Ti-13Zr-13Nb alloy. The influence of energy density, energy flux and pre-heating was seen to be decisive...
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Dobór urządzeń do zgrzewania oporowego punktowego z wykorzystaniem analizy skupień
PublikacjaW pracy omówiono zagadnienie doboru urządzeń do zgrzewania oporowego punktowego, stwierdzając na podstawie przeglądu literatury, że nie istnieje obiektywna metoda wspomagająca decyzję zakupu takich zgrzewarek. Do rozwiązania problemu zaproponowano zastosowanie metod analizy skupień. Zgromadzono i opracowano dane diagnostyczne opisujące 35 zgrzewarek oporowych punktowych, a następnie przeprowadzono ich klasyfikacje metodami Warda...
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Effect of the Post-Weld Surface Condition on the Corrosion Resistance of Austenitic Stainless Steel AISI 304
PublikacjaSurfaces of welded elements made of corrosion-resistant (stainless) steels develop temper colours. The removal of thickened oxide layers off steels exposed to temperatures below 300°C is necessary and entails the restoring of high corrosion resistance of the stainless steel. The article presents tests concerned with the effect of a method applied to remove post-weld temper on the corrosion resistance of austenitic stainless steel...
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Effects of solution composition and electrophoretic deposition voltage on various properties of nanohydroxyapatite coatings on the Ti13Zr13Nb alloy
PublikacjaThe purpose of the research was to establish the influence of the solution composition and the electrophoretic deposition voltage on the coating homogeneity and thickness, nanohardness, adhesion, corrosion resistance and wettability. The Ti13Zr13Nb alloy was coated by the electrophoretic technique with hydroxyapatite in a solution containing 0.1, 0.2 or 0.5 g nanoHAp in 100 mL of suspension and at voltage 15, 30 or 50 V. The scanning...
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Ekspertyza przyczyn pęknięcia iglicy rozjazdu kolejowego nr 243
PublikacjaCelem badań było ustalenie przyczyny pęknięcia iglicy rozjazdu kolejowego
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Ekspertyza przyczyn pęknięcia rurociągu w instalacji 016-P1365
PublikacjaWykonano badania przyczyn pęknięcia złącza wzmocnienia i rurociągu w instalacji 016-P1365. Ustalono prawdopodobną przyczynę pękania.
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E-projektowanie Interdyscyplinarne na przykładzie Inżynierii Medycznej
PublikacjaW obliczu rozwijającej się technologii w wielu dziedzinach życia coraz częściej spotykamy się z pojęciem współpraca interdyscyplinarna. Podjęcie współpracy jest niezwykle ważnym czynnikiem w projektowaniu nowych rozwiązań technicznych. Szczególnie istotne jest to w przypadku inżynierii medycznej, gdzie kolaboracja inżynierów i lekarzy znacząco wpływa na jakość diagnostyki, rehabilitacji i poprawy jakości życia wielu chorych. Z...
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Impact resistance of plain and twill fabric in GFRP measured by active thermography
PublikacjaThis paper discusses the impact resistance of glass-fibre reinforced polymer (GFRP) composites depending on the type of reinforcement – plain or twill weave. The values of impact energy were: 3J, 10J and 15J. Specimens featuring twill weave transferred higher force during the impact as compared with plain weave specimens. It was observed that an increase of impact energy was accompanied by an increase of the disproportion in...
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Improvement of S355G10+N steel weldability in water environment by Temper Bead Welding
PublikacjaThe normalized S355G10 + N steel was chosen for testing, it is used in a variety of applications including the building of offshore structures, which may require repairs in water environment. The main aim of the work was to check susceptibility to cold cracking for fillet welds – Controlled Thermal Severity (CTS) tests and butt welds – Tekken tests and in the next step evaluation of effectiveness of Temper Bead Welding (TBW) application...
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Influence of dopants on structure of polycrystalline bismuth niobate
PublikacjaBismuth niobate (BiNbO4) has attracted attention as a low-fired ceramics with promising microwave application potential. BiNbO4 ceramics was fabricated by mixed oxide method and sintered at temperature T<1000˚C. As the sintering aids a small amount of CuO oxide was used. The crystalline structure of the ceramic samples was examined by X-ray diffraction method at room temperature. The Rietveld refinement method was used for analysis...
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Influence of parameters of deep grinding on nanohardness and surface roughness of C45 steel
PublikacjaPrzedstawiono wyniki badań wpływu głębokości współbieżnego szlifowania powierzchni płaskich na chropowatość i nanotwardość warstwy wierzchniej stali C45 o strukturze ferrytyczno-perlitycznej i średniej wielkości ziarna 20 μm. Dla wszystkich wartości głębokości szlifowania uzyskano znaczny wzrost twardości warstwy wierzchniej przedmiotu obrabianego.
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INFLUENCE OF TEMPERATURE ON THE TYRE ROLLING RESISTANCE
PublikacjaTemperature is a very important factor controlling rolling resistance of road vehicle tyres. There are at least three different temperatures that may be considered as important factors controlling thermal conditions of the rolling tyre. The most common measure of the thermal conditions during tyre rolling is ambient air temperature. The other two are: pavement temperature and “tyre” temperature. Tyre temperature is the most difficult...
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Interdisciplinary e-collaboration tools / Narzędzia interdyscyplinarnej e-współpracy
PublikacjaW projektach interdyscyplinarnych niezwykle ważnym czynnikiem jest aktywne konsultowanie i bezpośrednie zastosowanie relatywnie nowo powstałej dziedziny zwanej współpracą interdyscyplinarną. Nawiązywanie interdyscyplinarnej współpracy przynosi wiele korzyści, jednakże niejednokrotnie wiąże się z licznymi problemami i niedogodnościami, a także koniecznością ciągłego doszkalania się i rozszerzania kompetencji zawodowych. Na podstawie...
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Laboratory research on the influence of swelling clay on the quality of borehole cementing and evaluation of clay-cutting wellbore tool prototype
PublikacjaSwelling clay phenomenon is frequently observed during oil and gas drilling operations and has a significant impact on the quality of cementing procedure. Certain types of clayey minerals increase their volume in contact with water-based drilling fluids. After drilling is completed, borehole remains unsupported and filled with waterbased drilling fluids for several hours, before a casing string is inserted and secured with cement....
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Nanotubular oxide layers and hydroxyapatite coatings on porous titanium alloy Ti13Nb13Zr
PublikacjaThe surface condition of an implant has a significant impact on response occurring at the implant-biosystem border. The knowledge of physical-chemical and biological processes allows for targeted modification of biomaterials to induce a specified response of a tissue. The present research was aimed at development of technology composing of obtaining the nanotube oxide layers on a porous titanium alloy Ti13Nb13Zr, followed by the...