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Search results for: WOOD SAWING PROCESS
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Fracture mechanics model of cutting power versus widespread regression equations while wood sawing with circular saw blades
PublicationA comparison of the theoretical cutting power consumption results forecasted with the model (FM_CM model) which include work of separation (fracture toughness) in addition to plasticity and friction, and two widespread regression equations while wood sawing with circular saw blades has been described. in and cutting power consumption forecasted. In computations of the cutting power consumption during rip sawing of Scots pine wood...
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Economical wood sawing with circular saw blades of a new design (Ekonomicno piljenje drva kruznom pilom novog dezajna)
PublicationMaterial-saving and energy-saving belong to the basic requirements imposed on contemporary manufacturing processes. The realization of these processes gives measurable profi ts, not only economical butalso ecological. In the case of wood sawing with circular saw blades, material- and energy-savings are dependent on total overall set of teeth (theoretical kerf) and teeth position accuracy in relation to the workpiece. Hence, it...
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The effect of beech wood (Fagus sylvatica L.) steaming process on the colour change versus depth of tested wood layer
PublicationThe results of experimental research on the colour changes of beech wood at different depths of the tested layer are presented. Beech wood (Fagus sylvatica L.) dried in a conventional kiln was tested. Half of the wood samples were steamed prior to the drying process. Colour changes were measured at various depths after the face milling process was used to remove the material to expose to the deeper surface. The colour changes were...
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Sawdust size distribution analysis of thermally modified and unmodified oak wood sawed on the frame sawing machine PRW15-M
PublicationW pracy przedstawiono wyniki analizy granulometrycznej składu wiórów drewna dębowego niemodyfikowanego i modyfikowanego termicznie uzyskanych podczas piłowania na pilarce ramowej PRW15-M z prędkością posuwu 1.67 mmin-1. Otrzymane trociny termicznie modyfikowanego drewna dębowego składają się z wiórów o ziarnistości w przedziale od 44.7 mm do 4.6 mm, podczas gdy dla drewna niemodyfikowanego zaobserwowano zmiany ziarnistości w granicach...
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AN INNOVATIVE APPROACH TO PREDICTION ENERGETIC EFFECTS OF WOOD CUTTING PROCESS WITH CIRCULAR-SAW BLADES
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. The aim of the paper is to present a new calculating model using the application of modern fracture mechanics and to compare cutting parameters of native beech, Bendywood...
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New approaches to cutting resistance estimation of wood cutting process with circular-saw blades
PublicationTheoretical and experimental determination of values of cutting resistance belongs to the basic and simultaneously the most developed field of mechanics of this process. Energetic effects of wood sawing process are mainly calculated on the basis of the specific cutting resistance which, in wood cutting, is a function on a lot of factors. In this paper new method for calculation of cutting resistance is described. The latter method...
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Analyses of the effect of tooth rake angle and friction conditions upon the shear angle in the cutting zone during wood sawing. - [Chapter III]W : Wood machining and processing - product and tooling quality development
PublicationW pracy przedstawiono analizy wpływu wartości kąta natarcia piły i warunków tarcia na zmiany kata ścinania w strefie skrawania podczas przecinania drewna. W obliczeniach numerycznych kąta ścinania wykorzystywano podejście oparte o współczesną mechanikę pękania. Obliczenia prowadzono dla próbek z drewna dębu, jesionu po modyfikacji termicznej jak również dla drewna niemodyfikowanego. Dla drewna jesionowego modyfikowanego termicznie...
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Determination of Moisture Content Profiles of Spruce Wood After High Temperature Process and Air Drying
PublicationThe results of moisture content of wood after the process of its drying under high temperature conditions and air drying are presented. Wood samples, namely spruce (Picea abies Karst.) from the northern part of Pomerania region in Poland, were subject of steam and air drying.The aim of experiments was to measure moisture content of wood in its cross sections using moisture meter WRD-100. The samples of thickness 70 mm and length...
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Influence of high temperature air-steam mixture application on time wood drying process
PublicationThe results of influence gas-steam mixture drying process on time wood drying process are presented. Wood species, namely oak (Quercus L.), beech (Fagus L.), pine (Pinus L.) and spruce (Picea K.) from the northern part of Pomerania region in Poland, were subject of air-steam mixture drying process. Main focus of those tests was to shorten the time of drying process and afterward to check properties of wood.
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Influence of wood steam drying process on fracture toughness and shear yield strength determination
PublicationPrzedstawiono wyniki badań wiązkości (energii właściwej na tworzenie nowej powierzchni) oraz naprężeń ścinających w strefie skrawania drewna dębowego i sosnowego na podstawie mocy skrawania przy przecinaniu piłami. Badane drewno było wcześniej suszone w specjalnej eksperymentalnej suszarni w otoczeniu pary. Zaobserwowano, że tego typu suszenie powoduje znaczne skrócenie czasu suszenia, jednakże, wspomniane właściwości mechaniczne...
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The change of mechanical properties of selected wood species after drying process under various conditions
PublicationThe result of mechanical properties change of selected wood species after drying process under various parameters are presented. The global elasticity modulus and bending strength for steam dried, air-steam mixture dried and air dried samples as reference were measured. It allowed to reveal the effect of wood stream, air-steam mixture and their temperature on mechanical properties of wood. It has been recognized that steam and...
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Deformation and Surface Color Changes of Beech and Oak Wood Lamellas Resulting from the Drying Process
PublicationThe drying process was examined relative to parameters’ influence on the deformation and surface layer color changes of beech wood (Fagus sylvatica L.) and oak wood (Quercus robur L.). The goal was to analyze the impact of drying process conditions, wood and growth rings types, and load on the deformation and surface color changes of drying thin wooden elements. A further aim was to reduce the time of the lamella drying and minimize...
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Effect of Thermal Treatment of Birch Wood by Saturated Water Vapor on Granulometric Composition of Chips from Sawing and Milling Processes from the Point of View of Its Processing to Composites
PublicationThe goal of this work is to investigate the impact of thermal modification of birch wood with saturated steam on the particle size distribution of the sawing and milling process. Birch wood (Betula pendula Roth) is an excellent source to produce plywood boards. Wastes from mechanical processing of birch wood are suitable to produce composite materials. Granulometric analyses of chips from sawing processes on the PRW 15M frame saw,...
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Granulometric analysis of dry sawdust from the sawing process on the frame sawing machine PRW15M = Granulometrická analýza suchej piliny z procesu pílenia borovicového dreva na rámovej píle PRW-15M
PublicationW artykule przedstawiono wyniki analizy granulometrycznej trocin otrzymanych podczas procesu przecinania drewna sosnowego na pilarce ramowej PRW15M. Wielkość otrzymanych trocin miesciła się w zakresie od 84,7 µm do 15,2 mm. Z punktu widzenia kształtu trociny średniej wielkości d>125µm są swym kształtem zbliżone do włókien drzewnych. Z kolei, drobne frakcje d<125µm mają kształt sześcienny. Ponadto, wzrost prędkości posuwu powoduje...
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Mathematical model of the energy consumption calculation during the pine sawn wood (Pinus sylvestris L.) drying process
PublicationThe article presents the modification of the existing mathematical model to calculate energy consumption during conventional drying process. Apart from energy consumption the model permits to estimate the time of high-temperature drying process. The drying medium is air and superheated steam mixture. The obtained calculation results were compared with conducted experimental tests of drying square-edged sawn sapwood timber (Pinus...
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The low temperature waste heat recovery in drying process of pine wood using micro-jet heat exchanger
PublicationThe article presents the influence of the drying medium temperature changes for the relative and absolute moisture content values during pine wood drying. The drying process was conducted at constant atmospheric pressure and with different drying medium (air) temperature levels, respectively: 40oC, 60oC, 80oC, 100oC, and 120oC. In order to develop a method that would enable low temperature drying of solid materials the experiments...
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Cutting power estimation of the bandsawing process of beech wood (Fagus sylvatica L.) dried in three operating modes
PublicationIn this paper the predicted values of cutting power for bandsawing machine (ST100R, f. Stenner), which is located at the sawmill company Complex in Dziemiany, were presented. The values of cutting power were forecasted for beech wood (Fagus sylvatica L.), from the northern part of Pomerania region in Poland, which was dried in three operating modes: BKP - air drying at 25oC, BKS - air-steam mixture drying at 80oC, BKW - steam drying...
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High Temperature Drying Process of Beech Wood (Fagus sylvatica L.) with Different Zones of Sapwood and Red False Heartwood
PublicationThis study examined the changes in the properties of beech wood (Fagus sylvatica L.) after intense drying. Beech wood with false red heartwood was selected as the test specimen. The test samples had dimensions of 50 mm thickness, 180 mm width, and 350 mm length. The specimens were divided into two groups, false red heartwood and sapwood. These specimens were selected with different angles of the growth rings (radial and tangential)....
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The influence of drying parameters on wood properties
PublicationThe influence of drying conditions on wood properties is presented. The classical approach was used to determine energetic effects (cutting forces and cutting power) of wood sawing process on the basis of the wood specific cutting resistance, material constant. Before mashining wood material (soft and hard) was dryied at various conditions using air at 25oC, air-steam meaxture at 80oC and steam at 110oC.
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The methodology for determining of the value of cutting power for cross cutting on optimizing sawing machine
PublicationIn the article the methodology of forecasting the energy effects of the cross-cutting process using the classical method, which takes into account the specific cutting resistance, is presented. The values of cutting power for the cross-cutting process of two types of wood (softwood and hardwood) were forecasted for the optimizing sawing machine with using presented methodology. The cross-cutting process with high values of feed...
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Analysis of surface roughness of chemically impregnated Scots pine processed using frame-sawing machine
PublicationThe objective of this work was to evaluate the effect of the impregnation process of pine wood (Pinus sylvestris L.) on roughness parameters of the surface processed on a frame sawing. The samples weredried and impregnated using a commercial procedure by a local company. The touch method withthe use of measuring stylus (pin) was employed to determine of surface roughness of the samplesconsidering parameters, namely, arithmetical...
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Moisture content during and after high- and normal-temperature drying processes of wood
PublicationThe aim of the article is to present the results of moisture content of wood during and after the high-temperature steam and air–steam mixture drying processes and after an open air-drying process. The knowledge of moisture content changes of wood in the process of its drying is one of the important parameters to economy drying process and to keep the quality of dried wood. Wood samples, namely, spruce (Picea abies K.) and beech...
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Thickness accuracy of sash gang sawing
PublicationThin lamellae, corresponding to the layer components of structural glued members, i.e. 2-ply or 3-ply glued parquet, can be manufactured in re-sawing operations of kiln-dried wood blocks. These must be prepared with high dimensional accuracy and adequate surface quality following specific technical requirements for lamellae thickness variations, especially in the upper layers of the glued composite parquet. The accuracy of oak...
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Effect of the Drying Method of Pine and Beech Wood on Fracture Toughness and Shear Yield Stress
PublicationThe modern wood converting processes consists of several stages and material drying belongs to the most influencing future performances of products. The procedure of drying wood is usually realized between subsequent sawing operations, affecting significantly cutting conditions and general properties of material. An alternative methodology for determination of mechanical properties (fracture toughness and shear yield stress) based...
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Experimental analysis of chip removing system in circular sawing machine
PublicationPaper presents analysis of the process of removing the wood chips generated during the cutting of the material on the circular sawing machine. The attention is focused on the upper cover of the chip removing system. Within the framework of the work a systematic experimental study of pressure distribution in the cover during operation of the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm was carried...
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Cutting model parameters from frame sawing of natural and impregnated Scots pine (Pinus sylvestris L.)
PublicationIn this paper, absolute and density normalized cutting model parameters of natural and impregnated Scots pine (Pinus sylvestris L.) are shown and a method for the calculation of their corresponding material properties in the principal material directions of wood is presented. The parameters were determined from measurements of cutting power on a sash gang saw, and are in detail the fracture toughness and the shear yield strength...
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Capacity of Surface Production of Band Sawing in Manufacture of Oak Floor Upper Layers
PublicationThin lamellae, corresponding to the layer components of structural glued members, i.e., 2-ply or 3-ply glued flooring, can be manufactured in re-sawing operations of kiln-dried wood blocks or in wet technologies, which currently seem to be more common because of the shorter drying time. The re-sawing process in wet technology is conducted on dedicated thin-cutting band sawing machines with stellite-tipped band saws. The goal of...
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Numerical analysis of chip removing system operation in circular sawing machine using CFD software
PublicationPaper presents the analysis of the results of numerical simulations of the air flow process of wood chips removing system in the circular sawing machine. The attention is focused on the upper cover and bottom shelter of the chip removing system. Within the framework of the work a systematic numerical modeling of the air flow distribution in the cover and shelter during operation of the selected rotational speed of saw blade with...
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Modelling of cutting by means of fracture mechanics
PublicationThe suitability of modern fracture mechanic theory was proved for the estimation of the cutting force and the cutting specific resistance. This paper shows modification of Ernst-Merchant theory and its application for determination some other properties of wood sample. This theory is acceptable for evaluation of shear yield stresses and shear plane angle. Sawing by gang saw machine was used as a process similar to the orthogonal...
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MODELLING OF CUTTING BY MEANS OF FRACTURE MECHANICS
PublicationThe suitability of modern fracture mechanic theory was proved for the estimation of the cutting force and the cutting specific resistance. This paper shows modification of Ernst-Merchant theory and its application for determination some other properties of wood sample. This theory is acceptable for evaluation of shear yield stresses and shear plane angle. Sawing by gang saw machine was used as a process similar to the orthogonal...
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Characterization of Arctic Driftwood as Naturally Modified Material. Part 1: Machinability
PublicationArctic driftwood has reached the coast of Iceland for centuries. This material was used by the inhabitants of the island as a building material for houses, boats, churches and pasture fences. Nowadays, the driftwood is used in the furniture industry, for the finishing of internal and external walls of buildings and also by artists. The properties of driftwood differ to that of original resource due the long-term effects of exposure...
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Circular saw vibrations or dynamics of the spindle
PublicationSawing of wood with circular saws is a typical example of cutting with multi-blade tools. In that kind of cutting, theposition accuracy of following tool blades is a crucial factor which affects the cutting process and machining final effects.Position tooth errors may cause deterioration in cutting conditions, changes in loads of individual teeth and the tool as a whole,and also a decrease in accuracy and surface quality after...
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Preliminary studies on the effect of feed speed on the colour change of wood
PublicationThis paper presents the results of preliminary analyses of the effect of cutting parameters on changes in the colour of wood. Beech wood cut with use circular saw was analysed. The cutting parameter tested was the feed speed, represented by the feed per tooth. Sawing processes with different feed per tooth ranging from 0.0008 mm to 0.09 mm were analysed. It was observed that over the entire range of feed rate per tooth analysed,...
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Is It Right To Predict Cutting Forces On The Basis Of Wood Density?
PublicationSeveral properties of wood can be correlated to wood density. It is widely accepted that the cutting power requirements are following this general assumption. Therefore, according to classic literature sources available for determination of the cutting power for both band- and circular- sawing machines, the cutting power requirements (and/or cutting forces) are computed as a function of the wood specific gravity SG. It was shown...
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Revisiting the estimation of cutting power with different energetic methods while sawing soft and hard woods on the circular sawing machine: a Central European case
PublicationIn the classical approaches, used in Central Europe in practice, cutting forces and cutting power in sawing processes of timber are commonly computed by means of the specific cutting resistance kc. It needs to be highlighted that accessible sources in handbooks and the scientific literature do not provide any data about wood provenance, nor about cutting conditions, in which cutting resistance has been empirically determined. In...
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ASSESSMENT OF WEAR OF THE BANDSAW TEETH IN INDUSTRIAL CONDITIONS
PublicationA methodology for measuring bandsaw tooth wear is presented in this paper. This type of measurement is proposed as an alternative way of determining tooth wear in industrial conditions. The method is based on determining the KE value, i.e., the distance of the radius of the rounded cutting edge of the tooth and the intersection of the surface of the back and the surface of the face of the cutting wedge of the bandsaw tooth....
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Methodology for determination of the selected mechanical properties of wood based on cutting tests
PublicationFrom kiln-dried spruce wood (with steam) as well as in natural conditions were randomly selected 8 samples. After determining the average dimensions, moisture content and density of the samples they have been cut on the frame sawing machine PRW15M for measurement of cutting power. Based on those results from a linear rela-tionship of cutting power versus feed per toot mechanical properties of wood such as facture toughness and...
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Optimization of chip removing system operation in circular sawing machine
PublicationThe paper presents the optimization of the wood chips removing system in the sliding table saw. Chips are generated during the cutting of the material. The attention was focused on the upper casing of mentioned system. The methodical experimental studies of the pressure distribution inside the casing during the wood chip removing operation for the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm were...
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Influence of drying mode and feed per tooth rate on the fine dust creation in pine and beech sawing on a mini sash gang saw
PublicationThe experimental results of the study focused on the effect of drying processes of modified air drying and warm air steam mixture drying of pine and beech wood on the size of sawdust particles created in cutting using PRW-15M sash gang saw, are presented in the paper. Particle size analysis of dry sawdust was performed using two methods—sieving method and laser diffraction analysis. The results showed that the drying process did...
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Chip suction system in circular sawing machine: empirical research and computational fluid dynamics numerical simulations
PublicationThe experimental analysis of the wood chip removing system during its redesigning in the existing sliding table circular saw and computational fluid dynamic (CFD) numerical simulations of the air flow process is presented in the paper. The attention was focused on the extraction hood and the bottom shelter of the actual existing system. The main aim was to perform experimental research on the pressure distribution inside the...
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Fracture Toughness and Shear Yield Strength Determination for Two Selected Species of Central European Provenance
PublicationWhen offcut of wood is formed by shearing, Atkins’s analyses of sawing processes can be applied. Using this modern approach, it is possible to determine the fracture toughness and shear yield strength of wood. This model is only applicable for the axial-perpendicular cutting direction because both of these parameters are suitable for the given direction of cutting edge movement and cannot be considered material constants. Alternatively,...
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SHEAR YIELD STRESSES AND FRACTURE TOUGHNESS OF SCOTS PINE (PINUS SYLVESTRIS L.) ACCORDING TO THE RAW MATERIAL PROVENANCE
PublicationIn this paper values of the fracture toughness and of shear yield stress in the shear zone of Scots pine are presented. Tests of cutting were carried on samples of Scotch pine (Pinus sylvestris L.) wood of five provenances from Poland. These experimentally cutting tests were carried on the sash gang saw PRW-15M and the values of cutting power were obtained. The values of fracture toughness and shear yield stress based on Atkins’s...
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Empirical verification in industrial conditions of fracture mechanics models of cutting power prediction
PublicationA comparison of experimental results obtained in the industrial conditions at a sawmill located in the Baltic Natural Forest Region (PL) and theoretical cutting power consumption forecasted with the models which include work of separation (fracture toughness) in addition to plasticity and friction has been described. In computations of cutting power consumption during rip sawing of Scots pine wood (Pinus sylvestris L.) values of...
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Metoda prognozowania mocy skrawania przy przecinaniu piłami polskiego drewna sosnowego z uwzględnieniem wiązkości materiału obrabianego
PublicationW pracy zostały przedstawione wartości właściwości materiałowych tj.: wiązkość R oraz naprężenia tnące w strefie skrawania τy, dla drewna sosnowego (Pinus sylvestris L.). Badane próbki drewna pochodziły z czterech Krain Przyrodniczo - Leśnych Polski: Bałtyckiej Krainy Przyrodniczo - Leśnej (kraina A), Karpackiej Krainy Przyrodniczo - Leśnej (kraina B), Małopolskiej Krainy Przyrodniczo - Leśnej (kraina C) oraz Wielkopolsko - Pomorskiej...
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Effect of applied standard wood machining fluid on colour and chemical composition of the machined wood surface
PublicationAppropriate monitoring of wood machining processes is a key issue to ensure the expected quality of the processed wood, expected efficiency and minimize energy consumption of production processes. A new trend is the design of environmentally friendly machining fluids. In this paper, as a preliminary study in this field, the effect of applied standard wood machining fluid on changes in the colour and chemical composition of the...
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Wood Moisture-Content Measurement Accuracy of Impregnated and Nonimpregnated Wood
PublicationThe influence of the impregnation process of pine wood (Pinus sylvestris L.) samples on the electrical resistance changes and the moisture-content measurement accuracy is presented in this paper. In this study, the resistances of impregnated and nonimpregnated green pine timber harvested from northern Poland were compared. An impregnation method based on a vacuum-pressure chamber was used. Copper salts were applied as the impregnated...
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The selected effects of high temperature air-steam mixture wood drying
PublicationThe results of properties change of beech wood after drying process are presented. The wood taken to experiments was from northern part of Pomeranian region in Poland. Before the main high temperature drying process using air-steam mixture, wood was initially dried in an open air conditions. The high temperature drying process was conducted at temperature 120oC, humidity 48%, flow rate of drying medium 2.5m/s and atmospheric pressure....
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Synthesis and characterization of biopolyols through biomass liquefaction of wood shavings and their application in the preparation of polyurethane wood composites
PublicationThe sustainability of production systems in wood processing, wood industry, and wooden waste disposal is an important issue for European industry and society. Proper development of products based on renewable wood resources gives an opportunity to provide materials with long-term environmental, social, and economic sustainability. This study aims to establish a new way of forestry and agricultural waste materials utilization by...
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Polyurethane-wood composites (PU-WC) as a method of wood waste management
PublicationIn recent years, due to the progressive environmental degradation and increase of environmental awareness, the sustainability of production systems in wood processing, the wood industry, and wood waste management is a crucial issue for European industry and society. Consequently, the problem of generating wood-like waste and the associated risks has become an increasingly noticeable challenge for science. Although various methods...
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The innovative experimental rig for wood steam drying at atmospheric pressure
PublicationThe high cost of fossil fuel and soaring consumer interest have encouraged people in the wood industry to look for faster and more energy-efficient methods to dry lumber. The air-steam mixture as medium of drying process was used in a laboratory kiln especially arranged for that reason. Experimental rig is based on automatic control system. At the time of drying measurements of the internal temperature, wood temperature, moisture...