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Search results for: HYDRAULIC DRIVE, HYDRAULIC PUMP, THERMAL SHOCK, COMPUTER SIMULATION
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New components for hydraulic drive systems and their performance in thermal shock conditions
PublicationArtykuł prezentuje konstrukcję pomp z rozrządem krzywkowym typu PWK o zmiennej wydajności wraz ze wstępnymi wynikami badań prototypu PWKZ-78. Przedstawiono także wstępne wyniki analiz MES i CFD zjawisk zachodzących w pracującej pompie. W drugiej części zaprezentowano metodykę badań zachowania się pomp w warunkach szokutermicznego i wyniki uzyskane dla pompy typu PWK.
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Funkcjonowanie zespołów napędu hydraulicznego maszyn w niskich temperaturach otoczenia
PublicationW pracy przedstawiono cztery warianty klasyfikacji rozruchów oziębionego napędu hydraulicznego. Pierwsza sytuacja dotyczy zagadnienia, w którym wszystkie zespoły układu napędowego wraz z olejem mają taką samą niską temperaturę podczas rozruchu. Pozostałe warianty odnoszą się do rozruchu w warunkach szoku termicznego wywołanych zasilaniem ciepłym czynnikiem roboczym oziębionych zespołów hydraulicznych. Rozruch zespołów...
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Analysis of the Heating Process of Hydraulic Motors during Start-Up in Thermal Shock Conditions
PublicationConditions that prevail during harsh winters and hot summers pose a serious challenge for machine designers building devices suitable for operation in extreme weather. It is essential for the designers and the users to define the principles and conditions for the safe operation of machines and devices with hydraulic drive in low ambient temperatures. Bearing in mind the above, the author tested the hydraulic motors in thermal shock...
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RESEARCH OF HYDRAULIC PISTON PUMPS’ START-UP IN LOW AMBIENT TEMPERATURES
PublicationStarting hydraulic pumps in low ambient temperatures may cause: decreased hydraulic-mechanical efficiency, larger vibration of hydraulic installation, faster wear and more frequent damage to the elements of pumps, change of material properties of elements, increase of pressure drop. As a result of increase of resistance of cold oil flow in the suction pipe, large underpressure may be experienced, causing incomplete filling of pump...
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PROBLEMS OF THE STARTING AND OPERATING OF HYDRAULIC COMPONENTS AND SYSTEMS IN LOW AMBIENT TEMPERATURE (PART IV) MODELLING THE HEATING PROCESS AND DETERMINING THE SERVICEABILITY OF HYDRAULIC COMPONENTS DURING THE STARTING-UP IN LOW AMBIENT TEMPERATURE
PublicationDesigners of hydraulically driven machines and devices are obliged to ensure during design process their high service life with taking into account their operational conditions. Some of the machines may be started in low ambient temperature and even in thermal shock conditions (due to delivering hot working medium to cold components). In order to put such devices into operation appropriate investigations, including experimental...
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Influence of the low ambient temperature on the start-up process of hydraulic pumps
PublicationStarting hydraulic pumps in low ambient temperatures may cause: decreased hydraulic-mechanical efficiency, larger vibration of hydraulic installation, faster wear and more frequent damage to the elements of pumps, change of material properties of elements, increase of pressure drop. As a result of pressure drop in the suction pipe, large underpressure may be experienced, causing incomplete filling of pump working chambers with...
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PROBLEMS OF THE STARTING AND OPERATING OF HYDRAULIC COMPONENTS AND SYSTEMS IN LOW AMBIENT TEMPERATURE (PART V) METHODS ENSURING CORRECT START-UP OF HYDRAULIC COMPONENTS OF SHIP’S ONBOARD DEVICES IN LOW AMBIENT TEMPERATURES
PublicationA large number of hydraulic devices and systems are started in low ambient temperatures. A good example of such a device is the hoisting winch on the ship. Starting hydraulic drive units in thermal shock conditions (rapid supply of hot oil to the cold unit) may lead to incorrect operation of the actuating system, for instance, due to the loss of clearance between cooperating elements. The article presents methods to prevent the...
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Simulation of fluid structure interaction in a novel design of high pressure axial piston hydraulic pump
PublicationA novel type of an axial, piston-driven high pressure hydraulic pump with variable capacity marks a significant improvement in the area of the hydraulic machinery design. Total discharge from hydrostatic forces eliminates a need for a servomechanism, thus simplifying operation, reducing weight and introducing the possibility of the pump displacement control by computer. PWK-type pumps, invented in the Gdansk University of Technology,...
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Simulation of fluid structure interaction in a novel design of high pressure axial piston pump
PublicationA novel type of an axial, piston-driven high pressure hydraulic pump with variable capacity marks a significant improvement in the area of the hydraulic machinery design. Total discharge from hydrostatic forces eliminates a need for a servomechanism, thus simplifying operation, reducing weight and introducing the possibility of the pump displacement control by computer. PWK-type pumps, invented in the Gdansk University of Technology,...
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Volumetric and torque efficiency of pumps during start-up in low ambient temperatures
PublicationThe volumetric, torque and total efficiency of hydraulic pumps change during start-up in low ambient temperatures, as well as in thermal shock conditions, un-til they reach the set conditions. The time to reach steady-state conditions de-pends on many parameters: ambient temperature, flow rate, fluid temperature, design of hydraulic units. The author carried out tests of hydraulic pumps in the Hydraulics Laboratory of the Faculty...
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DIGITAL HYDRAULICS CIRCUIT BASED ON PWM FUNCTION FOR CONTROLLING HYDRAULIC ACTUATOR POSITION
PublicationHydraulic systems are used in many different industries, such as multi-source hydrostatic drive systems. In traditional hydraulic systems, a proportional servo valve is used to control the position of hydraulic actuators. The low energy efficiency and high cost of these control valves are two major problems with these systems. Digital hydraulics is one of the most unique ideas on how to solve these problems. Researchers like digital...
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Energy Loss Coefficients ki in a Displacement Pump and Hydraulic Motor used in Hydrostatic Drives
PublicationThe article aims at defining and analysing the energy loss coefficients in design solutions of rotating displacement machines, with a piston machine as an example. The energy losses observed in these machines include mechanical loss, volumetric loss, and pressure loss. The scale and relations between these losses in different machines depend on machine design and manufacturing quality, and on operating parameters. The operating...
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Metodyka badań rozwojowych nowego typu silników i pomp satelitowych
PublicationResearch and development of new type satellite motors and satellite pumps SM with small geometrical displacement, from 5 to 73 cm3/rev, has been conducted in cooperation with Stosowanie Maszyn company from Katowice (manufacturer of motors and pump SM). The improvement of construction of those machines, especially construction of axial compensation and construction of fluid distribution channels have been the main problem of research...
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Influence of type of material on performance of hydraulic components in thermal shock conditions
PublicationDuring the start-up of a hydraulic system in low ambient temperatures an incorrect operation may occur. The principles and conditions of safely operating hydraulic driven machines and devices are essential to designers and operators. For this reason the author of this article has conducted a series of tests on hydraulic components and systems in thermal shock conditions (cooled-down components were supplied with hot working medium)....
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An application for a new type of pneumatic engine concept
PublicationHeavy trucks are often equipped with loading and unloading systems like dock levellers with swing lip or telescopic lip. Most of these devices require hydro-electrical energy supply systems (eg. the pump that presses the working substance to the actuators must be propelled by electric engine.) The space taken by pump with electric engine can be reduced on condition that a new type of pneumatic drive will be considered. It is possible...
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CONTROL OF THE WAVES IN A TOWING TANK WITH THE USE OF A BLACK-BOX MODEL
PublicationThe paper describes an adaptive control system of the waves, implemented in the Ship Design and Research Centre, CTO S.A. The purpose of generating the waves in the towing tank is the modelling of the environmental conditions during hydrodynamic model tests. The tests are performed on scale models of towed or free running ships, anchored structures like oil rigs or bottommounted structures, e.g. wind turbines. In the towing tank...
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COMPUTER ANALYSIS OF HYDRAULIC CONDITIONS IN A SANITARY CHAMBER
PublicationThis paper presents analysis of hydraulic conditions of sewage flow down the slipway (ramp) in the collecting sanitary chamber connecting 3 collectors on the inlet: ⌀600, ⌀800 and ⌀1400 and one on the outlet ⌀1600 mm, with a maximum difference of elevation 5 m. The mathematical model has been made and hydraulic calculations were carried out in steady flow conditions. Then wastewater surface elevation, energy grade line elevation,...
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Mathematical model defining volumetric losses of hydraulic oil compression in a variable capacity displacement pump
PublicationThe objective of the work is to develop the capability of evaluating the volumetric losses of hydraulic oil compression in the working chambers of high pressure variable capacity displacement pump. Volumetric losses of oil compression must be determined as functions of the same parameters, which the volumetric losses due to leakage, resulting from the quality of design solution of the pump, are evaluated as dependent on and also...
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Thermal-Hydraulic Studies on the Shell-and-Tube Heat Exchanger with Minijets
PublicationIn this paper a patented design of a heat exchanger with minijets, with a cylindrical construction is presented. It is followed by the results of its systematic experimental investigations in the single-phase convection heat transfer mode. Based on these results, validation of selected correlations (coming from the literature) describing the Nusselt number was carried out. An assessment of the heat exchange intensification level...
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Compact satellite hydraulic unit
PublicationThe article describes the design and operation of a prototype hydraulic unit. It is based on an inversed kinematics, satellite pump in which the body rotates around the shaft. The pump is placed inside the electric motor. Thanks to that the compact and low mass construction was achieved. Thanks to new commutation unit with enlarged channels, lower pressure losses were obtained. The article presents the construction and results...
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A simple model of circular hydraulic pump
PublicationRozpatrzono warunki powstawania osiowosymetrycznego uskoku hydraulicznego. Przedstawiono model, w którym rozpatrzono obecność dodatkowych strat w równaniu Bernoulliego. Przyczyniają się one do powstawania dodatkowego wiru w miejscu uskoku. Porównanie z wynikami badań eksperymentalnych potwierdza słuszność przyjętych tez.
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The operating field of a hydrostatic drive system. Parameters of the energy efficiency investigations of pump and hydraulic motors
PublicationPrzedstawiono pole pracy układu napędu hydrostatycznego. Uzasadniono podział parametrów pracy silnika hydraulicznego i pompy na parametry niezależne i zależne od pracy tych maszyn wyporowych i układu z nich utworzonego. Zaproponowano podjęcie tematu badawczego mającego na celu opracowanie metod wyznaczania charakterystyk energetycznych pomp i silników hydraulicznych obrotowych oraz zmodyfikowanych metod wyznaczania charakterystyk...
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Energetic model of hydraulic system of refuse collection vehicle based on simulation and experimental data
PublicationThis paper presents an energetic model of hydraulic system of a refuse collection vehicle. First, benefits resulting from implementation of an energetic model in the industry and operation of a Refuse Collection Vehicle are briefly explained. Then, components of the energy consumption in hydraulic circuits of compactor and lifting device are described and combined into a comprehensive model that can be evaluated using basic measurement...
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Comparison of the powers of energy losses in a variable capacity displacement pump determined without or with taking into account the power of hydraulic oil compression
PublicationPowers of energy losses in a variable capacity displacement pump are compared with or without taking into account the power of hydraulic oil compression. Evaluation of power of liquid compression in the pump was made possible by the use of method, proposed by the Author, of determining the degree of liquid aeration in the pump. In the method of determining the liquid aeration in the pump and of powers of volumetric losses of liquid...
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New generation of the satellite hydraulic pumps
PublicationHydraulic satellite machines are known and produced in many versions, recognizable by the number of humps on their inner rotor and external gear, and therefore by the number of cooperating gears (satellites). All known shapes were however designed on the base of preliminary assumption that rotor’s and external gear’s pitch lines are formed by merging arcs, tangent to each other in the. This assumption makes calculations easier,...
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On the durability of the hydraulic satellite motor working mechanism in overload condition
PublicationThe paper presents the newest construction of the hydraulic satellite pump/motor. In this study, the fracture of the hydraulic satellite motor working mechanism is investigated. Factors influencing the durability of satellite working mechanism have been described. The durability of the hydraulic satellite motor working mechanism at a load, corresponding to a pressure of 15 MPa supplied with refined rapeseed oil is very low. Analyses...
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Effect of surface roughness on thermal-hydraulic characteristics of plate heat exchanger
PublicationIn the paper the experimental analysis of passive heat transfer intensification in the case of modeled plate heat exchanger is conducted. The plate heat exchanger is chosen for the analysis because this kind of heat exchangers could be prospectively applied in the ORC systems, however other areas or application are equally possible. The experimental setup was assembled at the Department of Energy and Industrial Apparatus of Gdansk...
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Investigation method and mathematical model of pressure losses in hydraulic rotary motor
PublicationTis paper presents a way of determining the coefcient k of the pressure losses Δp (fow drag) in internal ducts 8 Mp of SWSB-63 hydraulic motor. Te coefcient is determined at a fow rate equal to the theoretical capacity Q of the Pt pump feeding the motor , the losses are related to the nominal pressure p in the hydraulic system. Te investigations n followed a model of energy performance of hydraulic rotary motor, proposed by...
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Hydraulic drive and control of the equipment of the small fishing cutter.
PublicationPrzedstawiono uwarunkowania i założenia techniczne oraz zaprojektowany i zrealizowany układ napędu i sterowania hydraulicznego urządzeń małego kutra rybackiego KR10. Pewna zmiana układu zrealizowanego wynikała z konieczności dostosowania go do tymczasowo zastosowanych urządzeń połowowych, odmiennych niż przewidywał projekt. Przedstawiono także informacje o wynikach prób morskich i dwumiesięcznego okresu eksploatacji w różnych,...
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Hydraulic resistance analyses of selected elements of the prototype Stirling engine
PublicationThe paper presents the results of simulation tests of hydraulic resistance and temperature distribution of the prototype Stirling alpha engine supplied with waste heat. The following elements were analyzed: heater, regenerator and cooler. The engine uses compressed air as a working gas. Analyses were carried out for three working pressure values and different engine speeds. The work was carried out in order to optimize the configuration...
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Hydraulic equations for vortex separators dimensioning
PublicationThe paper presents a set of hydraulic expressions developed to design vortex separators. These devices are used for gravitational removal of suspensions from wastewater. Measurements and theoretical considerations allowed the authors to formulate a mathematically simple velocity field model. Than, equations describing particle motion in the separator were derived. Finally, a technical procedure for hydraulic design of vortex separators...
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Compensation of pressure peaks in pwk-type hydraulic pumps
Publicationhydraulic axial pumps equipped with cam-driven commutation unit (pwk pumps) proved their high efficiency up to 55 mpa and ability to work self-sucking, even at high speed. displacement of pwk pump may easily be changed by moving its control cam. full discharge from hydrostatic forces makes such control possible by direct action of a low-energy actuator like proportional electromagnet or stepping motor. that eliminates heavy and...
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Multidisciplinary approach to the component design of a new axial hydraulic pump
PublicationArtykuł przedstawia rezultaty analizy przebiegów zmian ciśnienia w komorze cylindrowej pompy typu PWK o zmiennej wydajności. Ze względu na skomplikowane zjawiska i wzajemne interakcje między nimi zbudowano model pozwalający na połączenie analizy MES i CFD. Uzyskane wyniki porównano z wynikami eksperymentu.
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Impact of commutation unit design on hydraulic axial pump performance.
PublicationPrzedstawiono zależność pomiędzy konstrukcją mechanizmu rozrządu hydraulicznych pomp wielotłoczkowych osiowych a sprawnością i ciśnieniem pracy osiąganą przez te pompy. Zaprezentowano wyniki badań doświadczalnych.
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Hydraulic potential of the Lower Vistula (Poland)
PublicationThe Vistula is the largest river in Poland. Lower Vistula (part of the river discussed in this paper) is almost four hundred kilometers long river section extending from the tributary Narew to the outflow to the Baltic Sea. In the 17th century the Vistula was the most navigable river in Europe. After partitioning of Poland the Vistula lost its significance. Now the Lower Vistula should provide a navigation connection to the Europe...
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The influence of pressure drop on the working volume of a hydraulic motor
PublicationReliability and maintenance analysis of hydraulic positive machines basicly focused on the processes of their wear and failure. But in order to correctly assess the mechanical and volumetric efficiency of a hydraulic motor, both at the stage of development research or at the stage of control tests during its exploitation, the working volume of this motor must be correctly determined. Therefore this paper proposes a new method of...
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Effect of Simultaneous Valve Closures in Hydraulic Piping Systems
PublicationThe paper investigates wave interference (between pressure waves) occurring in simple hydraulic systems. Water hammer was induced by simultaneous closure of three valves located at the reservoirs of a “Y” type hydraulic system. Numerical simulations were carried out with the help of the freeware computer package Allievi enabling the reader to replicate results in a direct manner. The influence of the following quantities has been...
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Evaluation of losses in a hydraulic motor based on the SWSB - 63 motor tests
PublicationIn this paper are compared two models of energy losses: that suggested by Prof. Paszota,Z. in monograph "Energy losses in the hydraulic displacement motors - definitions and relations serving the evaluation of the efficiency of hydrostatic drive" [18] and that ofProf. Balawender, A. in "Energy analysis and methodology of testing of low-speed hydraulic motors" [1]. By using the data obtained from the tests of SWSB-63 hydraulic motors...
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Model of the hydraulic pump powertrain of refuse collection vehicle compaction mechanism
PublicationW pracy przedstawiono symulację pracy układu napędowego pompy hydraulicznej mechanizmu prasującego śmieciarki oraz wpływ różnych konfiguracji elementów składowych tego urządzenia na zużycie paliwa silnika napędowego w warunkach przyjętego cyklu obciążenia. W tym celu wykorzystano model układu napędowego pompy hydraulicznej mechanizmu prasującego śmieciarki w formie grafów wiązań oraz wyniki pomiarów ciśnienia roboczego w siłownikach...
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Determination of the theoretical and actual working volume of a hydraulic motor
PublicationA new methodology of determination of the theoretical and actual working volume of a hydraulic motor based on the characteristics of the delivered flow rate into hydraulic motor vs. the rotational speed at a constant pressure drop in the working chambers is described in this paper. A new method of describing the delivered flow rate into a motor per one shaft revolution as a nonlinear function of the pressure drop in the motor working...
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ARRAY OF MINIJETS – THERMAL AND HYDRAULIC PHENOMENA IN BOUNDARY LAYER
PublicationPresented work considers flow and thermal phenomena occurring in the system consisting of minijets array and heated with constant heat flux surface. Numerical analyses, based on the mass, momentum and energy conservation laws, were conducted. Focus was placed on the proper model construction, in which turbulence and boundary layer modelling was crucial. Calculations were done for various mass flow rates. The main calculations were...
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Hydraulic conductivity of a biopolymer treated sand
PublicationThis paper presents results of laboratory assessment of creating seepage barriers in a sandy soil using biopolymer additives (bio substance), which consist of polysaccharides and water. Polysaccharides strongly interact with water to produce a viscous suspension. The aim of the conducted work was to investigate the influence of a biosubstance employed in a highly permeable sandy soil. The amount of the biopolymer used in a sample...
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Power balance in hydraulic satellite motors supplied with oil and HFA-E emulsion
PublicationMineral oil and HFA-E emulsion are liquids which differ in viscosity, density and lubricant properties. Therefore, supplying hydraulic satellite motors with these liquids, differences between quantity of hydraulic, volumetric and mechanical losses are observed. These losses influence efficiency of conversion of hydraulic energy into mechanical energy and thereby power balance of motors.
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Losses and power balance in hydraulic satellite motor supplied with oil and HFA-E emulsion
PublicationMineral oil and HFA-E emulsion are liquids which differ in viscosity, density and lubricant properties. Therefore, supplying hydraulic satellite motor with these liquids, differences between quantity of hydraulic, volumetric and mechanical losses are observed. These losses influence efficiency of conversion of hydraulic energy into mechanical energy and thereby power balance of motor. The research of satellite motor has been conducted...
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An innovative method of measuring the extension of the piston rod in hydraulic cylinders, especially large ones used in the shipbuilding and offshore industry
PublicationThe article presents the results of selected works related to the wider subject of research conducted at the Faculty of Mechanical Engineering and Shipbuilding at the Gdańsk University of Technology, regarding designing various on board devices with hydraulic drive for ships and other offshore facilities. One of the commonly used these mechanisms are hydraulic actuators with the measurement of the piston rod extension. The issue...
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The Influence of Water and Mineral Oil on Pressure Losses in Hydraulic Motor
PublicationIn this paper, pressure losses in hydraulic motor supplied with water and mineral oil (two liquids that have significantly different viscosity and lubricating properties) are described and compared. The experimental tests were conducted using a hydraulic satellite motor that is dedicated to working with different liquids, including water. The methodology of measuring the pressure drop in internal channels of this motor is also...
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Determination of ability of machines with hydraulic drive during start-up in low ambient temperatures
PublicationW artykule przedstawiono sposoby określania zdatności maszyn z napędem hydraulicznym podczas rozruchu w niskich temperaturach otoczenia. Przedstawiono wyniki badań eksperymentalnych i symulacji komputerowej nagrzewania się układów maszyny roboczych i zespołów hydraulicznych podczas rozruchu w warunkach szoku termicznego.
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Theoretical and mathematical models of the torque of mechanical losses in a hydraulic rotational motor for hydrostatic drive
PublicationW pracy przedstawiono modele teoretyczne i matematyczne momentu strat mechanicznych występujących w silniku hydraulicznym obrotowym o stałej teoretycznej chłonności qMt silnika na obrót wału (o stałej teoretycznej objętości roboczej VMt silnika) i o zmiennej chłonności qMgv = bM qMt na obrót wału (o zmiennej geometrycznej objętości roboczej VMgv silnika). Modele mają służyć badaniom laboratoryjnym i symulacyjnym strat energetycznych...
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The influence of water and mineral oil on volumetric losses in a hydraulic motor
PublicationIn this paper volumetric losses in hydraulic motor supplied with water and mineral oil (two liquids having significantly different viscosity and lubricating properties) are described and comparison. The experimental tests were conducted using an innovative hydraulic satellite motor, that is dedicated to work with different liquid, including water. The sources of leaks in this motor are characterized and described also. On this...
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Simulation of the switched reluctance drive system
PublicationSwitched reluctance motors (SRM), unlike other types of motors, for their application require a control system and the supply from a power electronic converter. A method of modelling and mathematical model of an SRM in a switched reluctance drive (SRD) system is presented in the paper. Modelling is based on Lagrange's energy method. Coefficients of the Lagrange's equation have been calculated using the finite element method (FEM)....