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Search results for: AXIAL PISTON PUMPS
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Axial piston pumps with camdriven commutation unit
PublicationPrzedstawiono wyniki badań prototypów pomp wielotłoczkowych osiowych wyposażonych w rozrząd krzywkowy oraz ich porównanie z rezultatami osiąganymi przez produkowane obecnie jednostki z rozrządem czołowym. Podano dane techniczne pomp nowego typu wchodzących do produkcji.
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Axial piston pumps with cam driven commutation unit. z.
PublicationPrzedstawiono wyniki badań i podstawowe dane techniczne typowego szeregu pomp wielotłoczkowych osiowych wdrażanych do produkcji seryjnej.
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Influence of Gaps’ Geometry Change on Leakage Flow in Axial Piston Pumps
PublicationAxial piston pumps are the core elements of most medium and high-pressure hydraulic systems. High volumetric efficiency and high working pressures are the main advantages of this type of pumps. Therefore it is necessary to accurately calculate the leakage flow through the gaps to design efficient high-pressure pump. The main difficulty of such calculations is the fact, that the gaps change their geometry during pumping process....
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Influence of Properties of Hydraulic Fluid on Pressure Peaks in Axial Piston Pumps’ Chambers
PublicationThe article concentrates on the research of the pressure peaks in a working chamber of an axial piston pump. The main focus of the article is the influence of fluid properties on the pressure peaks value. Experimental and analytical methods were used to determine the impact of the fluid density, viscosity, compressibility and aeration. The article describes the pressure peak generation process and explains the theoretical basis...
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Influence of Fluid Compressibility and Movements of the Swash Plate Axis of Rotation on the Volumetric Efficiency of Axial Piston Pumps
PublicationThis paper describes the design of a swash plate axial piston pump and the theoretical models describing the bulk modulus of aerated and non-aerated fluids. The dead space volume is defined and the influence of this volume and the fluid compressibility on the volumetric efficiency of the pump is considered. A displacement of the swash plate rotation axis is proposed to reduce the dead space volume for small swash plate swing angles....
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RESEARCH OF HYDRAULIC PISTON PUMPS’ START-UP IN LOW AMBIENT TEMPERATURES
PublicationStarting hydraulic pumps in low ambient temperatures may cause: decreased hydraulic-mechanical efficiency, larger vibration of hydraulic installation, faster wear and more frequent damage to the elements of pumps, change of material properties of elements, increase of pressure drop. As a result of increase of resistance of cold oil flow in the suction pipe, large underpressure may be experienced, causing incomplete filling of pump...
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Volume efficiency loss in axial pumps caused by working fluid compressibility.
PublicationPrzedstawiono teoretyczną analizę wpływu ściśliwości cieczy roboczej konstrukcji mechanizmu rozrządu pompy wielotłoczkowej osiowej na straty energetyczne w przestrzeni martwej. Podano wyniki uzyskane dla typowych konstrukcji.
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Experimental Research of an Axial Piston Pump with Displaced Swash Plate Axis of Rotation
PublicationThe article describes the influence of displacement of the swash plate rotation axis on the efficiency of axial piston pumps. The dead space volume was defined as the volume of the working chamber in the extreme position of the piston at the end of the pumping phase and its variability was determined as a function of the position of the axis of rotation of the swash plate and the swing angle of swash plate. The influence of swash...
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Simulation of fluid structure interaction in a novel design of high pressure axial piston pump
PublicationA novel type of an axial, piston-driven high pressure hydraulic pump with variable capacity marks a significant improvement in the area of the hydraulic machinery design. Total discharge from hydrostatic forces eliminates a need for a servomechanism, thus simplifying operation, reducing weight and introducing the possibility of the pump displacement control by computer. PWK-type pumps, invented in the Gdansk University of Technology,...
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Influence of the position of the swash plate rotation axis on the volumetric efficiency of the axial pistons pumps
PublicationThe article describes the influence of the position of the swash plate axis of rotation on the size of the dead space and the volumetric efficiency of the axial pistons pump. Superposition of the two motions have been proposed - the rotation of the swash plate with respect to axis intersecting the axis of rotation of the pump shaft and the shifts of swash plate yielding a result of the rotation axis offset effect. In the article...
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Simulation of fluid structure interaction in a novel design of high pressure axial piston hydraulic pump
PublicationA novel type of an axial, piston-driven high pressure hydraulic pump with variable capacity marks a significant improvement in the area of the hydraulic machinery design. Total discharge from hydrostatic forces eliminates a need for a servomechanism, thus simplifying operation, reducing weight and introducing the possibility of the pump displacement control by computer. PWK-type pumps, invented in the Gdansk University of Technology,...
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New Design of Axial Piston Pump with Displaced Swash Plate Axis of Rotation for Hydro-Mechanical Transmissions
PublicationThis paper presents a prototype design of an axial piston pump with displaced swash plate axis of rotation in two directions of discharge with electronic control intended for installation on a hydraulic-mechanical gearbox dedicated to working machines. The effect of displacement of the swash plate rotation axis on dead space volume and volumetric efficiency is presented. The construction and principle of operation of the capacity...
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Research of hydraulic axial piston pump at low ambient temperatures
Open Research DataPresented data include the results of measurements of oil temperature at the inlet and outlet of the hydraulic pump (theoretical displacement is equal to 16 cm3/rev) , temperature of the heated pump and oil pressure at the inlet and outlet of the pump.
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Volumetric and torque efficiency of pumps during start-up in low ambient temperatures
PublicationThe volumetric, torque and total efficiency of hydraulic pumps change during start-up in low ambient temperatures, as well as in thermal shock conditions, un-til they reach the set conditions. The time to reach steady-state conditions de-pends on many parameters: ambient temperature, flow rate, fluid temperature, design of hydraulic units. The author carried out tests of hydraulic pumps in the Hydraulics Laboratory of the Faculty...
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Kompensacja skoków ciśnienia w pompie tłoczkowej o zmiennej wydajności z rozrządem krzywkowym
PublicationPrzedmiotem rozprawy doktorskiej jest opis matematyczny, badania i symulacja mechanizmu kompensacji skoków ciśnienia w pompie tłoczkowej z rozrządem krzywkowym typu PWK. W rozprawie przedstawiono istniejące rozwiązania konstrukcyjne pomp tłokowych, kładąc szczególny nacisk na przedstawienie stosowanych w nich mechanizmów rozrządu i kompensacji skoków ciśnienia. Ponadto szczegółowo opisano budowę i zasadę działania pompy PWK będącej...
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Funkcjonowanie zespołów napędu hydraulicznego maszyn w niskich temperaturach otoczenia
PublicationW pracy przedstawiono cztery warianty klasyfikacji rozruchów oziębionego napędu hydraulicznego. Pierwsza sytuacja dotyczy zagadnienia, w którym wszystkie zespoły układu napędowego wraz z olejem mają taką samą niską temperaturę podczas rozruchu. Pozostałe warianty odnoszą się do rozruchu w warunkach szoku termicznego wywołanych zasilaniem ciepłym czynnikiem roboczym oziębionych zespołów hydraulicznych. Rozruch zespołów...
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Compensation of pressure peaks in pwk-type hydraulic pumps
Publicationhydraulic axial pumps equipped with cam-driven commutation unit (pwk pumps) proved their high efficiency up to 55 mpa and ability to work self-sucking, even at high speed. displacement of pwk pump may easily be changed by moving its control cam. full discharge from hydrostatic forces makes such control possible by direct action of a low-energy actuator like proportional electromagnet or stepping motor. that eliminates heavy and...
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Metodyka badań rozwojowych nowego typu silników i pomp satelitowych
PublicationResearch and development of new type satellite motors and satellite pumps SM with small geometrical displacement, from 5 to 73 cm3/rev, has been conducted in cooperation with Stosowanie Maszyn company from Katowice (manufacturer of motors and pump SM). The improvement of construction of those machines, especially construction of axial compensation and construction of fluid distribution channels have been the main problem of research...
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Wpływ właściwości cieczy hydraulicznej na wartość skoków ciśnienia w komorach pomp tłoczkowych osiowych
PublicationPublikacja dotyczy badań skoków ciśnienia w komorach roboczych pomp tłoczkowych osiowych. Skupiono się w nim na wpływie właściwości cieczy hydraulicznej na wartość skoków ciśnienia. Przeanalizowano wpływ takich parametrów jak: -gęstość, -lepkość, -ściśliwość, -zapowietrzenie. Do określenia wpływu właściwości cieczy na skoki ciśnienia wykorzystano badania laboratoryjne i symulacje komputerowe.
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Prospects of Decreasing Power Losses in a Hydrostatic Thrust Bearing
PublicationIn numerous machines, axial load is carried by tilting pad thrust bearings known since the beginning of 20th century. These bearings are commonly bath lubricated, which is simple, does not require any additional pumps, and, due to this, such systems are highly reliable. In a contemporary technology, however, minimization of friction losses became an important goal of machinery improvement. Calculations based on elementary rules...
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EXPERIMENTAL RESEARCH ON INFLUENCE OF THE FUEL NOZZLE GEOMETRY ON THE FUEL CONSUMPTION OF THE MARINE 4-STROKE DIESEL ENGINE
PublicationThe article presents experimental research that has been carried out on a marine, 4-stroke, 3-cylinder, turbocharged engine. During testing, the engine operated at a constant rotational speed of 750 rpm and a load from 0 kW to 280 kW. The engine was fuelled by diesel oil of known specification and loaded by electric generator with water resistance. The fuel consumption was measured during the engine operation with fuel nozzles...
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PROBLEMS OF THE STARTING AND OPERATING OF HYDRAULIC COMPONENTS AND SYSTEMS IN LOW AMBIENT TEMPERATURE (PART IV) MODELLING THE HEATING PROCESS AND DETERMINING THE SERVICEABILITY OF HYDRAULIC COMPONENTS DURING THE STARTING-UP IN LOW AMBIENT TEMPERATURE
PublicationDesigners of hydraulically driven machines and devices are obliged to ensure during design process their high service life with taking into account their operational conditions. Some of the machines may be started in low ambient temperature and even in thermal shock conditions (due to delivering hot working medium to cold components). In order to put such devices into operation appropriate investigations, including experimental...
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New satellite pumps
PublicationStosowanie Maszyn company from Katowice was initiator and originator of newest original high pressure satellite pumps series of types PSM. Construction solution, research and development of these pumps have been conducted by Team of Hydraulics and Pneumatics of Gdansk University of Technology in cooperation with this company within the confines of research project nr R0300103 (source of funds: Ministry of Science and Higher Education)....
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Reliability model of the crankshaft-piston assembly
PublicationThe laws that govern the durability of crankshaft-piston assembly friction nodes can be proved or at least derived or justified in an intuitive way. Operation of all the friction nodes is disturbed by external factors occurring with randomly changing intensity and also appearing at random. As the crankshaft-piston assembly friction nodes have a series structure and effects of those disturbances accumulate, their fitness for use...
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Selection of drive engines for dredge pumps
PublicationThis paper presents the principles of selecting drive engines for dredge pumps, formulated by this author. In order to formulate them influence of drive engines on dredge pump characteristics and dredger effectiveness, have been analyzed. Also, an analysis of results of the author's operational investigations concerning energy consumption and parameters of excavated soil transport on board dredgers has been performed.
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Diagnostics of commutation unit in satellite pumps and motors
PublicationThe article describes a part of the research on the development of satellite pumps and motors, conducted on Gdansk University of Technology as a part of grant "New elaborate of hydraulic satellite machines for drives with vegetable liquids and non-flammable liquids" (LIDER/35/102/L-2/10/NCBiR/2011) funded by the National Centre for Research and Development in Poland. The presented area includes the diagnostics of commutation units...
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Diagnostics of commutation unit in satellite pumps and motors
PublicationThe article describes a part of the research on the development of satellite pumps and motors, conducted on Gdansk University of Technology as a part of grant "New elaborate of hydraulic satellite machines for drives with vegetable liquids and non-flammable liquids" (LIDER/35/102/L-2/10/NCBiR/2011) funded by the National Centre for Research and Development in Poland. The presented area includes the diagnostics of commutation units...
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HIGH TEMPERATURE HEAT PUMPS – PERSPECTIVE HEATING SYSTEMS?
PublicationIn the paper presented are authors own concepts of high temperature compressor heat pumps for the utilisation of medium and low temperature sources of heat. Working fluids for use in high temperature heat pumps are discussed, as well as the criteria for their selection. Analyses are presented for the production of in the upper steam source at 130 °C. One-stage systems and cascade systems were analyzed. An analysis of the coefficient...
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Displacement control in PWK-type pumps
PublicationThe most important, strategic goal however is creation of the variable displacement version of the new pump PWK. Thanks to full discharge of it's commutation mechanism from hydrostatic forces the variable pump can be directly controlled by low-energy actuator like proportional electromagnet or stepping motor. It means that costly and complicated hydraulic servomechanism (applied in all present variable displacement pumps) is no...
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Failure model of main elements of the ship engine crankshaft-piston assembly
PublicationThe paper presents a failure model of main elements of the crankshaft-piston assembly, based on failures ofcrankshaft-piston assembly and timing gear system of the Sulzer RD engines, retrieved from the equipment reliabilitydata of selected ships.
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Research of hydrotronic variable displacement radial piston pump with electro -pneumatic control
PublicationThe paper presents the developed new electro-pneumatic control (pneumotronic) system for hydraulic fixed-displacement radial piston pump. Hydraulic fixed-displacement radial piston pump equipped with the proposed control system changes into hydrotronic variable-displacement radial piston pump. Pump flow rate control is realized by means of programmable logic controller, electro-pneumatic valves, pneumatic cylinders and a sensor.
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Influence of the low ambient temperature on the start-up process of hydraulic pumps
PublicationStarting hydraulic pumps in low ambient temperatures may cause: decreased hydraulic-mechanical efficiency, larger vibration of hydraulic installation, faster wear and more frequent damage to the elements of pumps, change of material properties of elements, increase of pressure drop. As a result of pressure drop in the suction pipe, large underpressure may be experienced, causing incomplete filling of pump working chambers with...
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Possibilities of the performance improvement of the aero- and marine propulsion units equipped with combustion piston engines
PublicationWithin the paper there have been presented the authors' opinions concerning possibilities and needs of the performance optimization of the aero- and marine units powered by piston engines both of ''classic'' and contemporary construction. There have been also discussed the reserves contained within combustion piston engines which enable its performance improvement (the power and specific fuel consumption) as well as the fulfillment...
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Design and testing of a radial-axial microturbine for domestic applications
PublicationIn the paper presented is a new design of the radial-axial microturbine of 3-4kW capacity for operation with ethanol as working fluid
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New Satellite Pumps
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LABORATORY STAND FOR INVESTIGATIONS OF THE QUICK - CHANGING TEMPERATURE OF GAS FLOWING IN THE PISTON COMPRESSOR OUTLET CHANNEL
PublicationThis paper presents a laboratory stand, created as a part of work on the doctor dissertation, intended for investigation of heat and flow processes taking place in the Espholin H3S piston compressor outlet channel. The test stand elements and their configuration within the stand are described. Discussed are also problems connected with the quick-changing measurement technique, solutions which have been proposed so far in that technology...
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Multi-objective optimization of water quality, pumps operation, and storage sizing of water distribution systems
PublicationA multi-objective methodology utilizing the Strength Pareto Evolutionary Algorithm (SPEA2) linked to EPANET for trading-off pumping costs, water quality, and tanks sizing of water distribution systems is developed and demonstrated. The model integrates variable speed pumps for modeling the pumps operation, two water quality objectives (one based on chlorine disinfectant concentrations and one on water age), and tanks sizing cost...
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R&D of satellite pumps and motors with small geometrical displacement supplied with oil and non-flammable liquids
PublicationThe newest construction of satellite motors and self-suction satellite pumps with small geometrical displacement have been described in this article. The characteristics of volumetric and total efficiency of one satellite motor, selected from the series, supplied with oil have been presented. These characteristics have been compared with the orbital motors' characteristics. The remaining specifications of these motors were also...
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Diagnosis in the power piston machines
PublicationW artykule przedstawiono obecne techniki monitorowania pracy silników i sprężarek dużej mocy. Ze względu na znaczne koszty ewentualnego wyłączenia z ruchu tego typu maszyn są one poddane obserwacji dla przewidywania ewentualnych awarii oraz planowych zatrzymań. Rośnie liczba zaawansowanych systemów pomiarowych z indykowaniem cylindrów. Dawne metody wibroakustyczne zastępowane są pomiarami parametrów procesu termodynamicznego. Słowa...
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Investigation of the thermal effects in water-lubricated journal bearings with axial grooves
PublicationWater-lubricated hydrodynamic journal bearings are frequently applied as stern tube bearings due to their advantages over other bearing types. They are environmentally friendly, can operate without sealings and in conditions of low friction losses. The most popular are bearings with open axial grooves, which require, for proper operation, forced axial flow of the lubricating water. Correctly designed and operated stern tube bearings...
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An innovative method of measuring the extension of the piston rod in hydraulic cylinders, especially large ones used in the shipbuilding and offshore industry
PublicationThe article presents the results of selected works related to the wider subject of research conducted at the Faculty of Mechanical Engineering and Shipbuilding at the Gdańsk University of Technology, regarding designing various on board devices with hydraulic drive for ships and other offshore facilities. One of the commonly used these mechanisms are hydraulic actuators with the measurement of the piston rod extension. The issue...
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Topological model of aptitude of the measurement circuits of main subassemblies of an internal combustion engine crankshaft-piston assembly
PublicationThe paper presents a topological model allowing to determine the probability of aptitude of the diagnosing system (SDG) individual measuring circuits and also to determine to what degree they influence the assessment of the technical condition of an arbitrary main subassembly of crankshaft-piston assemblies as a diagnosed system (SDN).
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Discrete-continuous optimisation of an axial flow blood pump
PublicationThis paper presents results of discrete-continuous optimisation of an axial flow blood pump. Evolution Strategies (ES) are used as a global optimisation method in order to localise the optimal solution in relatively short time. The whole optimisation process is fully automated. This also applies to geometry modelling. Numerical simulations of the flow inside the pump is performed by means of the Reynolds-Average Navier-Stokes...
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Axial capacity of steel built-up battened columns
PublicationThis paper deals with the numerical investigation aimed to study the axial capacity of pin-ended steel built-up columns. Three methods of calculating forces in chords and batten, taking into account the material and geometric imperfections specified in the Eurocode 3 are considered. The aim of this study was to compare different methods allowing the calculation of the column load capacity and determine a simpler and faster method...
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High-temperature heat pumps – potential technology for heat recovery and production of process heat
PublicationIn the paper, the high temperature vapour compressor based heat pump with a selection of working fluids, both perspective and ecological ones, is considered. Such system is not yet commercially available on the market and in author’s opinion it has significant potential for various applications. In the presented analysis it was assumed that the heat source has a temperature of 50oC and the temperature lift is 60, 80 and 100K respectively....
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Risk criteria for sea-going ships arising from the operation of the main engines' crankshaft - conecting rod - piston systems
PublicationIn the article the risk criterion for sea-going ships arising from the operation of the main engines' crankshaft - connecting rod - piston systems is proposed. These criterion is based on the procedures recommended in the Formal Safety Assessment method developed under the auspices of International Maritime Organization (IMO). First of all the collective risk criterion for ship has been proposed. In the next step, the share of...
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New generation of the satellite hydraulic pumps
PublicationHydraulic satellite machines are known and produced in many versions, recognizable by the number of humps on their inner rotor and external gear, and therefore by the number of cooperating gears (satellites). All known shapes were however designed on the base of preliminary assumption that rotor’s and external gear’s pitch lines are formed by merging arcs, tangent to each other in the. This assumption makes calculations easier,...
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Displacement control in PWK-type pumps
PublicationW referacie zaprezentowano konstrukcję mechanizmu sterowania wydajnością zastosowanego w pompach z rozrządem krzywkowym typu PWK. Przedstawiono wyniki wstępnych badań prototypu PWKZ-78 oraz komputerową analizę zjawisk zachodzących w komorze cylindrowej pompy.
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The Discrete-Continuous, Global Optimisation of an Axial Flow Blood Pump
PublicationThis paper presents the results of the discrete-continuous optimisation of an axial flow blood pump. Differential evolution (DE) is used as a global optimisation method in order to localise the optimal solution in a relatively short time. The whole optimisation process is fully automated. This also applies to geometry modelling. Numerical simulations of the flow inside the pump are performed by means of the Reynolds-Average Navier-Stokes...
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The methodology of design of axial clearances compensation unit in hydraulic satellite displacement machine and their experimental verification
PublicationA new methodology of calculating the dimensions of the axial clearance compensation unit in the hydraulic satellite displacement machine is described in this paper. The methods of shaping the compensation unit were also proposed and described. These methods were used to calculate the geometrical dimensions of the compensation field in an innovative prototype of a satellite hydraulic motor. This motor is characterized by the fact...