dr hab. inż. Marek Galewski
Zatrudnienie
- Kierownik zakładu w Zakład Mechatroniki
- Profesor uczelni w Instytut Mechaniki i Konstrukcji Maszyn
Publikacje
Filtry
wszystkich: 83
Katalog Publikacji
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Chatter vibration surveillance by the optimal-linear spindle speed control
PublikacjaArtykuł dotyczy drgań samowzbudnych typu chatter podczas obróbki szybkościwowej frezami kulistymi. Opisano w nim niestacjonarny model procesu skrawania oraz przeprowadzono analizy dynamiki układu z opóźniającym sprzężeniem zwrotnym. W celu zredukowania drgań zaproponowano zmiany prędkości obrotowej wrzeciona. Przedstawiono także procedurę nadzorowaia drgań z wykorzystaniem opisanej metody. Dla wybranych przypadków, w artykule przedstawiono...
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Optimal spindle speed determination for vibration reduction during ball-end milling of flexible details
PublikacjaIn the paper a method of optimal spindle speed determination for vibration reduction during ball-end milling of flexible details is proposed. In order to reduce vibration level, an original procedure of the spindle speed optimisation, based on the Liao–Young criterion, is suggested. As the result, an optimal, constant spindle speed value is determined. For this purpose, on-stationary computational model of machining process is...
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Vibration surveillance supported by Hardware-In-the-Loop Simulation in milling flexible workpieces
PublikacjaW artykule przedstawiono nowoczesne podejście do problemu minimalizacji poziomu drgań podczas frezowania szybkościowego elementów podatnych. Do analizy dynamicznej procesu skrawania zastosowano niestacjonarny model opisany we współrzędnych hybrydowych. Na tej podstawie, przy wykorzystaniu energetycznego wskaźnika jakości wyprowadzono opis sygnału sterującego. Sygnał ten jest następnie stosowany do aktywnej redukcji drgań przedmiotu...
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Spectrum-based modal parameters identification with Particle Swarm Optimization
PublikacjaThe paper presents the new method of the natural frequencies and damping identification based on the Artificial Intelligence (AI) Particle Swarm Optimization (PSO) algorithm. The identification is performed in the frequency domain. The algorithm performs two PSO-based steps and introduces some modifications in order to achieve quick convergence and low estimation error of the identified parameters’ values for multi-mode systems....
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Modelling and Simulation of a New Variable Stiffness Holder for Milling of Flexible Details
PublikacjaModern industry expectations in terms of milling operations often demand the milling of the flexible details by using slender ball-end tools. This is a difficult task because of possible vibration occurrence. Due to existence of certain conditions (small depths of cutting, regeneration phenomena), cutting process may become unstable and self-excited chatter vibration may appear. Frequency of the chatter vibration is close to dominant...
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A modified method of vibration surveillance by using the optimal control at energy performance index
PublikacjaA method of vibration surveillance by using the optimal control at energy performance index has been creatively modified. The suggested original modification depends on consideration of direct relationship between the measured acceleration signal and the optimal control command. The paper presents the results of experiments and Hardware- in-the-loop simulations of a new active vibration reduction algorithm based on the energy...
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The study of Arduino Uno feasibility for DAQ purposes
PublikacjaUsing microcontroller systems becomes a routine in various measurement and control tasks. Their wide availability together with a huge potential of extending their functionality by additional modules allows developing advanced measuring and monitoring systems by non-specialists. However, using popular example codes often leads the user to pass over or not to be aware of the limitations of the system and drawing too far-reaching...
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A technique of experiment aided virtual prototyping to obtain the best spindle speed during face milling of large-size structures
PublikacjaThe paper presents an original method concerning vibration suppression problem during milling of large-size and geometrically complicated workpieces with the use of novel way of selecting the spindle speed. This consists in repetitive simulations of the cutting process for subsequent values of the spindle speed, until the best vibration state of the workpiece is reached. An appropriate method of obtaining a computational model,...
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An Improved Method of Minimizing Tool Vibration during Boring Holes in Large-Size Structures
PublikacjaThe paper presents a thoroughly modified method of solving the problem of vibration suppression when boring large-diameter holes in large-size workpieces. A new approach of adjusting the rotational speed of a boring tool is proposed which concerns the selection of the spindle speed in accordance with the results of the simulation of the cutting process. This streamlined method focuses on phenomenological aspects and involves the...
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Vibration Surveillance System with Variable Stiffness Holder for Milling Flexible Details
PublikacjaEfficient milling of the flexible details (i.e. rotor blades, thin-walled elements) using slender ball-end tools is a difficult task due to possibility of vibration occurrence. Because of the existence of certain conditions (small depths of cutting, regeneration phenomena), cutting process may lose stability and self-excited chatter vibration may appear. Frequency of the chatter vibration is close to dominant natural frequency...
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FPGA Based Real Time Simulations of the Face Milling Process
PublikacjaThe article presents a successful implementation of the milling process simulation at the Field-Programmable Gate Array (FPGA). By using FPGA, very rigorous Real-Time (RT) simulation requirements can be met. The response time of the FPGA simulations is significantly reduced, and the time synchronization is better than in a typical RT system implemented in software. The FPGA-based approach is characterized by enormous flexibility...
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Estimation of structural stiffness with the use of Particle Swarm Optimization
PublikacjaThe paper presents the theoretical background and four applications examples of the new method for the estimation of support stiffness coefficients of complex structures modelled discretely (e.g. with the use of the Finite Element Model (FEM) method based on the modified Particle Swarm Optimization (PSO) algorithm. In real-life cases, exact values of the supports’ stiffness coefficients may change for various reasons...
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A method of predicting the best conditions for large-size workpiece clamping to reduce vibration in the face milling process
PublikacjaThe paper presents an innovative method of solving the problem of vibration suppression during milling of large-size details. It consists in searching for the best conditions for clamping the workpiece based on a rapid modal identification of the dominant natural frequencies only and requires repetitive changes in the tightening torque of the clamping screws. Then, by estimating the minimum work of the cutting forces acting in...
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An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
PublikacjaAbstract: The paper presents an original method concerning the problem of vibration reduction in the general case while milling large-size and geometrically complex details with the use of an innovative approach to the selection of spindle speed. A computational model is obtained by applying the so-called operational approach to identify the parameters of the workpiece modal model. Thanks to the experimental modal analysis results,...
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Simplified Map-based Selection of Optimal Spindle Speeds When Milling Complex Structures
PublikacjaIn the paper a method for selecting optimal spindle speeds for complex structures during milling operations is presented. It is based on the selection of the spindle speed in accordance with a simple equation resulting from the minimisation of vibration energy, which leads to the minimisation of the work of cut-ting forces presented in previous elaborations by the authors [1]. Optimal spindle speeds are obtained for many points...
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Experiment-aided virtual prototyping to minimize tool-workpiece vibration during boring of large-sized structures
PublikacjaThe paper presents the author's method of solving the problems of vi-bration suppression during boring of large-sized workpieces by means of an in-novative method of adjusting the rotational speed of the boring bar. It consists in selecting the spindle speed in accordance with the results of the cutting process simulation. The method includes identification of the model of the finite element method of the boring bar. The Root Mean...
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Minimization of vibrations during milling of flexible structures using mechatronic design techniques
PublikacjaThe paper presents an innovative effective method of minimizing vibrations during milling of flexible structures, using a new vibration suppression method based on a workpiece holder with adjustable support stiffness. The proposed method is rooted in mechatronic design techniques, which can become a standard procedure for optimizing the milling process.
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Nadzorowanie drgań procesów obróbkowych z wykorzystaniem zmiennej losowo prędkości obrotowej wrzeciona
PublikacjaW pracy proponuje się nadzorowanie drgań narzędzia podczas obróbki szybkościowej smukłym frezem kulistym, za pomocą zmiennej prędkości obrotowej wrzeciona w generowanych losowo chwilach czasu. Badania na maszynie Alcera Gambin 120CR wykazały praktyczne uzasadnienie proponowanej metody nadzorowania.
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Nadzorowanie drgań podczas frezowania szybkościowego smukłymi narzędziami z wykorzystaniem zmiennej prędkości obrotowej wrzeciona
PublikacjaPraca dotyczy nadzorowania drgań samowzbudnych typu chatter podczas frezowania szybkościowego z wykorzystaniem zmiennej prędkości obrotowej wrzeciona. Główne cele pracy to opracowanie metody nadzorowania drgań narzędzie-przedmiot obrabiany przy zastosowaniu dużej, zmiennej prędkości obrotowej wrzeciona oraz weryfikacja jej skuteczności z wykorzystaniem symulacji komputerowej i badań eksperymentalnych. Zawarte w rozprawie rozważania...
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Simulation and experiments of high speed milling vibration surveillence with a use of changing spindle speed
PublikacjaPraca poświęcona jest nowemu podejściu do nadzorowania drgań wirujących narzędzi w nowoczesnych frezarkach. Przeprowadzono analizy dynamiczne skrawania smukłym frezem kulistym. Opisano dynamikę sterowanego układu nistacjonarnego. Jako rezultat sterowania optymalno-liniowego otrzymano program chwilowych zmian prędkości obrotowej pozwalający uzyskać redukację drgań. Metodę zweryfikowano eksperymentalnie na frezarce Alcera Gambin...
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