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Search results for: HEAT-RESISTIVE STEELS
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Investigations of welded joints of dissimilar heat resistant steels.
PublicationPrzeprowadzono badania metalograficzne połączeń spawanych różnorodnych stali żarowytrzymałych rur o przekroju 31,8x7,1 mm ze stali 10H2M z blachą ze stali 20H23N18. Badania makro- i mikrostruktury złączy spawanych wykazały, że istotnym czynnikiem wpływającym na właściwości mechaniczne złącza jest obecność wad takich jak pory lub wtrącenia żużla. Te nieciągłości w materiale powodują koncentrację naprężeń i powstawanie mikropęknięć.
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Influence of Heat Treatment Temperature on Fatigue Toughness in Medium-Carbon High-Strength Steels
PublicationCurrent research has demonstrated that the tempering temperature affects the martensitic transformation of medium-carbon high-strength steels. This temperature plays an important role in the final microstructure, percentage ratios of martensite to ferrite phases and, consequently, in the mechanical properties and the fatigue response. So far, the relationship between the martensitic tempering temperature and the cyclic deformation...
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A Concept of Thermal Effort for Heat-Induced Metal Plasticity
PublicationThis paper proposes a new concept of material effort that considers heat-induced plasticity for heat-resistant steels. These steels indicate a strength differential effect, a stress shearness effect, pressure sensitivity, and other features. Therefore, a three-parameter, temperature-dependent yield function was presented and, next, analytically and geometrically researched. To validate the accuracy of the formulated yield function,...
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Exhaled breath analysis by resistive gas sensors
PublicationBreath analysis has attracted human beings for centuries. It was one of the simplest methods to detect various diseases by using human smell sense only. Advances in technology enable to use more reliable and standardized methods, based on different gas sensing systems. Breath analysis requires the detection of volatile organic compounds (VOCs) of the concentrations below individual ppm (parts per million). Therefore, advanced detection...
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An Implementation of a Compact Smart Resistive Sensor Based on a Microcontroller with an Internal ADC
PublicationIn the paper a new implementation of a compact smart resistive sensor based on a microcontroller with internal ADCs is proposed and analysed. The solution is based only on a (already existing in the system) microcontroller and a simple sensor interface circuit working as a voltage divider consisting of a reference resistor and the resistive sensor connected in parallel with an interference suppression capacitor. The measurement...
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High Performance Tubular Heat Exchanger with Minijet Heat Transfer Enhancement
PublicationIn the paper, the original cylindrical heat exchanger with minijets (MJHE) was introduced. The systematic experimental analysis of the prototype heat exchanger was described with special attention paid to such parameters as the heat transfer effectiveness, heat transfer rates, overall heat transfer coefficients, and pressure drop. The heat transfer coefficients were determined based on Wilson plot method, the most suitable approach...
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IMPACT-TOUGHNESS INVESTIGATIONS OF DUPLEX STAINLESS STEELS
PublicationDuplex stainless steels are very attractive constructional materials for use in aggressive environments because of their several advantages over austenitic stainless steels. Duplex steels have excellent pitting and crevice corrosion resistance, are highly resistant to chloride stress-corrosion cracking and are about twice as strong as common austenitic steels. Better properties are associated with their microstructures consisting...
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Resistive gas sensors – Perspectives on selectivity and sensitivity improvement
PublicationResistive gas sensors are very popular and relatively inexpensive; they can operate at elevated or room temperature for years on end. The main disadvantage of resistive gas sensors is their limited selectivity and sensitivity, but various methods have been applied to improve their behavior. The composition of the porous gas sensing layer, or changes in the sensor’s operating temperature, can enhance the gas detection ability. Furthermore, emerging...
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Assessment of crack resistance of ship steels according to SEP 1390 standard
PublicationThe aim of the study was to evaluate the weldability of E36 nd NVE-36 steels by bending test according to SEP 1390. In the case of the specimen from E36 steel 9 external cracks were found, 5 of which were stopped in the fusion line and 4 in heat affected zone. In the case of the specimen from NVE-36 steel 8 external cracks were found, 4 of which were stopped in the fusion line and 4 in heat affected zone. Results of bending test...
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The Application of Cluster Analysis in the Assessment of the Weldability of Unalloyed Steels
PublicationNon-alloy steels constitute a large group of steels characterised by diversified chemical composition, structural morphology and a wide range of mechanical properties (determining weldability). The paper presents results of multidimensional analyses (based on cluster analysis) of 110 selected unalloyed steel grades. Properties adopted as diagnostic features included the chemical composition, mechanical properties (yield point)...
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Partition of friction heat between sliding semispaces due to adhesion-deformational heat generation
PublicationAnalytical expressions of heat-partition coefficient and contact temperatures for two sliding semispaces with account for adhesion-deformational heat generation and contact heat exchange have been obtained. The rate of deformational heat generation is assumed to decay exponentially with increase of distance from the interface. It has been shown that heat-generation configuration and the intensity of contact heat exchange have impact...
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Dissimilar underwater wet welding of HSLA steels
PublicationThe high-strength low-alloy S460ML and S460N steels were chosen for underwater wet welding of dissimilar T-joints using covered electrodes. For improving the quality of joints, the temper bead welding (TBW) method was used. The application of TBW in pad welding conditions has been investigated earlier but the possibility of usage of this technique in welded joints was not analyzed. The main aim of the study was to check the influence...
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Simple Measurement Method for Resistive Sensors Based on ADCs of Microcontrollers
PublicationA new, complete measurement method for resistance measurement of resistive sensors for systems based on microcontrollers equipped with analog-to-digital converters (ADCs) is proposed. The interface circuit consists of only four resistors, including a resistive sensor and a reference resistor, connected directly to the microcontroller pins. It is activated only during measurements, which significantly reduces power consumption....
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Heat tint colours on stainless steel and welded joints
PublicationSurface layer condition of stainless steels and welded joints influences strongly their corrosion resistance. This problem seems to be underestimated. This current study explains the phenomenon of heat tint forming on welds, the methods of its removal, inspection procedures after heat tint removing and post weld finishing
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Mechanical characteristics of welded joints between different stainless steels grades
Publicationnvestigation of mechanical characteristics of welded joints is one of the most important tasks that allow determining their functional properties. Due to the very high, still rising, cost of some stainless steels it is justified, on economic grounds, welding austenitic stainless steel with steels that are corrosion-resistant like duplex ones. According to forecasts the price of...
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Analytical fluctuation enhanced sensing by resistive gas sensors
PublicationResistance fluctuations across polarised resistive gas sensors were studied in detail to evaluate sensor working conditions for detecting methane and ammonia at various concentrations. The 1/f noise component typically dominates other noise sources up to a few kHz and can be utilised to improve gas selectivity when compared with measurements of the sensor DC resistance. The Arrhenius plot was created and the activation energy for...
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Determining the leakage current resistive component by the orthogonal vector method
PublicationThe measurement of the metal – oxide surge arresters (MOSA) leakage current and the analysis of its components is a key diagnostic criterion according to technical standards. During on site MOSA condition assessment, the easy way is based on the measurement only leakage current, without the inconvenient live working measurements of supply voltage. Orthogonal vectors method of determination the resistive leakage current is presented....
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Weldability of high strength steels in wet welding conditions
PublicationIn this paper are characterized problems of high strength steel weldability in underwater wet welding conditions. Water as a welding environment intensifies action of unfavourable factors which influence susceptibility to cold cracking of welded steel joints. The susceptibility to cold cracking of S355J2G3 steel and S500M steel in wet conditions was experimentally estimated (by using Tekken test). It was concluded that the steels...
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On the use of the cumulative strain energy density for fatigue life assessment in advanced high-strength steels
PublicationIn this paper, the applicability of the cumulative strain energy density is explored as a fatigue indicator parameter for advanced high-strength steels subjected to strain-controlled conditions. Firstly, the cyclic stress-strain responses of nine steels, selected from three multiphase families, encompassing different elemental compositions and different heat treatment routes, were studied. Then, the predictive capabilities of the...
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Efficiency of gas mixtures detection by resistive gas sensors
PublicationResistive gas sensors are very popular and are commonly used to detect various gases and their mixtures. Theeir main disadvantage is very limited selectivity. Practical use of gas sensors in environenmental applications requires determination of concentration of a few mixed gases at the same time. We would like to present recent results of gas detection improvement by utilizing a single gas sensor and additional measurements to...
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EFFICIENCY OF GAS MIXTURES DETECTION BY RESISTIVE GAS SENSORS
PublicationResistive gas sensors are very popular and are commonly used to detect various gases and their mixtures. Their main disadvantage is very limited selectivity. Practical use of gas sensors in environmental applications (e.g., in sewage systems to protect workers, in air conditioning systems to monitor atmosphere quality) requires determination of concentration of a few mixed gases at the same time. We would like to present recent...
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An inverse algorithm for contact heat conduction problems with an interfacial heat source based on a first-order thermocouple model
PublicationInverse problems of contact heat conduction with an interfacial heat source are common in various fields of science, engineering and technology. In this study, an algorithm for their solution is developed based on an inverse parametric optimisation method with an impulse response function describing the heat partition and contact heat transfer. A first-order thermocouple model with a time constant parameter is embedded in the impulse...
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ENVIRONMENTAL DEGRADATION OF DISSIMILAR AUSTENITIC 316L AND DUPLEX 2205 STAINLESS STEELS WELDED JOINTS
PublicationThe paper describes structure and properties of dissimilar stainless steels welded joints between duplex 2205 and austenitic 316L steels. Investigations were focused on environmentally assisted cracking of welded joints. The susceptibility to stress corrosion cracking (SCC) and hydrogen embrittlement was determined in slow strain rate tests (SSRT) with the strain rate of 2.2 × 10–6 s–1. Chloride-inducted SCC was determined in the...
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Energy requirements for methods improving gas detection by modulating physical properties of resistive gas sensors
PublicationAbstract. One of the most important disadvantage of resistive gas sensors is their limited gas selectivity. Therefore, various methods modulating their physical properties are used to improve gas detection. These methods are usually limited to temperature modulation or UV light irradiation for the layers exhibiting photocatalytic effect. These methods cause increased energy consumption. In our study we consider how much energy...
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Analysis of features of stainless steels in dissimilar welded joints in chloride inducted corrosion
PublicationStainless steels of femtic-austenitic microstructure that means the duplex Cr-Ni-Mo steels, in comparison with austenitic steel includes less expensive nickel and has much better mechanical properties with good formability and corrosion resistance, even in environments containing chloride ions. Similar share of high chromium ferrite and austenite, which is characterized by high ductility, determines that the duplex steels have...
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New approaches for improving selectivity and sensitivity of resistive gas sensors: A review
PublicationResistive gas sensors are very popular and reliable but suffer from low selectivity and sensitivity. Various methods have been suggested to improve both features without increasing the number of sensors in gas detection systems. Fluctuation enhanced gas sensing was proposed to improve gas detection efficiency by analyzing low-frequency resistance fluctuations, and noise parameters can be more informative than the single DC resistance...
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Flicker Noise in Resistive Gas Sensors—Measurement Setups and Applications for Enhanced Gas Sensing
PublicationWe discuss the implementation challenges of gas sensing systems based on low-frequency noise measurements on chemoresistive sensors. Resistance fluctuations in various gas sensing materials, in a frequency range typically up to a few kHz, can enhance gas sensing by considering its intensity and the slope of power spectral density. The issues of low-frequency noise measurements in resistive gas sensors, specifically in two-dimensional...
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Gas Detection Using Resistive Gas Sensors And Radial Basis Function Neural Networks
PublicationWe present a use of Radial Basis Function (RBF) neural networks and Fluctuation Enhanced Sensing (FES) method in gas detection system utilizing a prototype resistive WO3 gas sensing layer with gold nanoparticles. We investigated accuracy of gas detection for three different preprocessing methods: no preprocessing, Principal Component Analysis (PCA) and wavelet transformation. Low frequency noise voltage observed in resistive gas...
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High-temperature heat pumps – potential technology for heat recovery and production of process heat
PublicationIn the paper, the high temperature vapour compressor based heat pump with a selection of working fluids, both perspective and ecological ones, is considered. Such system is not yet commercially available on the market and in author’s opinion it has significant potential for various applications. In the presented analysis it was assumed that the heat source has a temperature of 50oC and the temperature lift is 60, 80 and 100K respectively....
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HEAT TRANSFER CHARACTERISTICS OF ENHANCED SHELL AND COIL HEAT EXCHANGER
PublicationIn the paper authors presented their own constructions of shell and tube heat exchangers with intensified heat transfer. The shell and coils heat exchangers are in common use in heat ventilations and air conditioning systems. Those types of recuperators are quite simple constructions, the low value of pressure drops and good conditions of heat transfer. The present study shows an experimental investigation of the heat transfer...
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Jeffreys heat conduction in coupled semispaces subjected to interfacial heating
PublicationA Jeffreys heat conduction problem for coupled semispaces subjected to the action of an interfacial heat source was defined. An analytical solution of the problem was derived for a polynomial specific power of the heat source using the Laplace transform approach. The asymptotic and parametric analysis was performed for different ratios of thermal conductivities , thermal diffusivities , thermal relaxation times and coefficients...
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Natural convective heat transfer from isothermalconic
PublicationTheoretical considerations on convective heat transfer from isothermal upward conicalsurfaces have been presented. The physical model of this phenomenon consists of an isothermalcone of inclination angle (φ) between the cone generating line (X) and the radius (R) of the cone base. The angle is a parameter of conical surface which varied from (φ = 0−circular horizontal plate) to (φ = π/2—vertical cylinder) . Onthe basis of Navier–Stokes...
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Gas selectivity enhancement by sampling-and-hold method in resistive gas sensors
PublicationCommercial resistive gas sensors exhibit various sensitivity to numerous gases when working at different elevated temperatures. That effect is due to a change in velocity of adsorption and desorption processes which can be modulated by temperature. Thus, to reach better selectivity of gas detection, we propose to apply a known method (called the sampling-and-hold method) of cooling down the gas sensor in the presence of the investigated...
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Heat transfer intensification by enlarged surface roughness in the plate heat exchanger
PublicationIn the paper an experimental analysis of passive heat transfer intensification technique employed in the case of the plate heat exchanger is presented. The passive intensification was obtained by a modification of the heat transfer surface. The roughness of surface was increased by a use of glass micro-beads. Single-phase convective heat transfer in the water-water system was studied. The experiment was accomplished in two stages....
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Evaluating the influence of radiative heat flux on convective heat transfer from a vertical plate in air using an improved heating plate
PublicationThis article examines the influence of radiative heat flux on the accuracy of the results of free convective heat transfer in air. In order to carry out these tests, based on the experience gained during the operation of a plate heated on one side, compensated by a reverse heat loss flux counter-heater, a unique double-sided heating sandwich plate was designed and built, consisting of three thin epoxy resin plates reinforced with...
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Possibilities of heat transfer augmentation in heat exchangers with minichannels for marine applications
PublicationIn the paper, new trends in development of microchannel heat exchangers are presented. The exchangers developed in this way can be applied in marine applications. Main attention was focused on heat exchangers design with reduced size of passages namely based on microchannels. In our opinion future development of high power heat exchangers will be based on networks micro heat exchangers.
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Applicability of arrays of microjets heat transfer correlations to design compact heat exchangers
PublicationThe article presents experimental studies on a compact heat exchanger with heat transfer intensification by means of impinging microjets. The pursuit to provide high performance of heat exchangers is a response to the demand both in economics and in the universal tendency to miniaturization of industrial equipment. This paper presents the design and tests of a prototype, microjet heat exchanger. The modular design of the heat exchanger...
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Comparison of heat transfer from single- and double-sided heated horizontal plate under free convection in air with constant heat flux condition
PublicationThis paper presents the results of an experimental and numerical study of convective heat transfer from a newly designed double-sided heated horizontal plate in air. To ensure equal heat transfer from both surfaces, the plate was equipped with two independently supplied electric heaters and resistance thermometers on each side. Minimizing the plate's thickness reduced lateral heat loss and improved measurement accuracy. The study...
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Portable exhaled breath analyzer employing fluctuation-enhanced gas sensing method in resistive gas sensors
PublicationThis paper presents a portable exhaled breath analyser, developed to detect selected diseases. The set-up employs resistive gas sensors: commercial MEMS sensors and prototype gas sensors made of WO3 gas sensing layers doped with various metal ingredients. The set-up can modulate the gas sensors by applying UV light to induce physical changes of the gas sensing layers. The sensors are placed in a tiny gas chamber of a volume...
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Design and experimental investigations of a cylindrical microjet heat exchanger for waste heat recovery systems
PublicationCompact heat exchangers have more and more applications in many areas, including the HVAC, food and petrochemical industry. This paper describes the development of heat exchanger technology for waste heat recovery (WHR) from a range of processes. Case-study testing shows that the proposed heat exchanger can successfully enhance heat transfer and recover waste heat in a range of applications making them economically, environmentally and...
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Numerical Study of Turbulent Flow and Heat Transfer of Nanofluids in Pipes
PublicationIn this work, Nusselt number and friction factor are calculated numerically for turbulent pipe flow (Reynolds number between 6000 and 12000) with constant heat flux boundary condition using nanofluids. The nanofluid is modelled with the single-phase approach and the simulation results are compared with experimental data. Ethylene glycol and water, 60:40 EG/W mass ratio, as base fluid and SiO2 nanoparticles are used as nanofluid...
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Heat transfer and pressure drop characteristics of the silicone-based plate heat exchanger
PublicationThe paper presents an experimental investigation of a silicone based heat exchanger, with passive heat transfer intensification by means of surface enhancement. The main objective of this paper was to experimentally investigate the performance of a heat exchanger module with the enhanced surface. Heat transfer in the test section has been examined and described with precise measurements of thermal and flow conditions. Reported...
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Thermal-FSI modeling of flow and heat transfer in a heat exchangerbased on minichanels
PublicationIn this paper selected numerical modelling problems for an advanced thermal-FSI ("Fluid Solid Interaction") mini-channel heat exchanger model are presented. Special attention is given to the heat transfer between the separated mediums for different mass flows. Similar modelling problems have also been discussed in the literature dedicated to numerical and theoretical modelling problems for typical heat exchangers [1, 2, 3]. Basic...
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The influence of microjet array area ratio on heat transfer in the compact heat exchanger
PublicationThe paper describes the comprehensive study on the effect of microjet array geometrical parameters on the heat transfer enhancement in the modular heat exchanger. The conducted experimental study provides an experimental database on single phase submerged microjet heat transfer. The Wilson plot method was applied to determine the heat transfer coefficients in the laminar and transition flow regimes of a liquid-to-liquid heat exchanger....
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Perfect thermal contact of hyperbolic conduction semispaces with an interfacial heat source
PublicationThe problem of thermal contact between two bodies with a heat source at their interface presents great scientific and practical interest. On the time scale of a nanosecond or shorter, heat propagation should be considered in the form of thermal waves of finite speeds. This study investigated the thermal behaviour of hyperbolic conduction semispaces in perfect thermal contact subjected to the action of an interfacial heat source....
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Effect of Flow Normalization in Micro-Pin-Finned Heat Sink: Numerical Study
PublicationThe micro-pin-fin heat sink (MPFHS) is widely employed for the heat transfer enhancement of microchannel heat sinks. In the current paper, the effect of flow normalization on the thermohydraulic performance of micro-pin-finned heat sinks is studied numerically. Two geometries of MPFHSs, the conventional design micro-pin-fin heat sink (CD-MPFHS) with a uniform-width micro pin fin and the proposed design micro-pin-fin heat sink (PD-MPFHS)...
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Empirical Relationship Describing Total Convective and Radiative Heat Loss in Buildings
PublicationOn the basis of theoretical considerations of convective-radiative heat transfer, a relationship was developed enabling the total convective and radiative heat flux QC+R emitted from any object at tw and its surroundings at t∞ to be calculated from known values of the surface temperature of such an object, i.e., the known temperature difference Δt=tw - t∞ and average air temperature Tav. This relationship is applied to thermal...
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A simplified energy dissipation based model of heat transfer for subcooled flow boiling
PublicationIn the paper a model is presented based on energetic considerations for subcooled flow boiling heat transfer. The model is the extension of authors own model developed earlier for saturated flow boiling and condensation. In the former version of the model we used the heat transfer coefficient for the liquid single-phase as a reference level, due to the lack of the appropriate model for heat transfer coefficient for the subcooled...
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Recent advances of selected passive heat transfer intensification methods for phase change material-based latent heat energy storage units: A review
PublicationThe following article overviews recent studies regarding heat transfer enhancement methods, explicitly focusing on fins and coils utilization, in phase change material-based latent heat thermal energy storage systems. It discusses the influence of various geometrical and material parameters on the melting and solidification processes, as well as the orientation of the heat transfer surface within the storage tank. Additionally,...
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Management of low-temperature heat source by ORC aided by additional heat source
PublicationIn the paper presented is a concept to utilize waste heat from the power plant with the aid of the low-temperature ORC cycle. The ORC system is heated from two heat sources, the first one being the flow rate of waste heat obtained from the exhaust gases. Subsequently, the working fluid in the cycle is additionally heated by the condensing steam from the low pressure turbine extraction points increasing in such way the level of...