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Search results for: solid state ionics
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Surface Structure of Components Created by Stereolitography
PublicationStereolithography is an additive rapid prototyping method. This method is based on the principle of solidifying a liquid photopolymer (resin) by laser radiation. Models obtained with this method are characterized by a specific surface structure called “stairstep effect”. It causes that, the surface should be processed by additional finishing (postprocessing). To minimize the additional machining process, the model should be set...
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Research on Tool Temperature Dependence on Lapping Grains Size
PublicationCommonly used as a finishing operation, lapping has been used for achieving ultra-high finishes and close tolerances between mating pieces. Its carried out by applying loose abrasive grains between work and lap surfaces, and causing a relative motion between them resulting in a finish of multi-directional lay. The grains activity (sliding and rolling) in the working gap causes not only the material removal but also the temperature...
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The Influence of Workpiece Hardness on Plate Temperature during One Side Lapping
PublicationLapping leads to a surface with low roughness and high precision. Because of required parts accuracy tool flatness is the key to the successful machining. To avoid its excessive thermal expansion, plate temperature research was taken. The goal was to determine the correlation between the basic lapping conditions and wheel temperature. In work Bulsara et al. authors developed model to estimate the maximum and average temperature...
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A simplified model of 3-D pipe system conveying flowing liquid
PublicationThe paper presents a model reduction technique of a 3-D pipe system with flowing liquid. In the analysis and design of control (mechatronic) systems it is useful to work with simple, low order models. A hybrid reduced order model is proposed. The system model consists of two parts, the modal model and the finite element model.
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Influence of Flat Lapping Kinematics on Machinability of Ceramics
PublicationNew tools for flat grinding of ceramics are presented in the paper. Electroplated CBN tools (B64 and B107) were used in a modified single-disc lapping machine configuration. The results from experiments, such as the material removal rate and surface roughness parameters are presented and analyzed. Numerical simulations, based on the model for the shape error and tool wear estimation in machining with flat lapping kinematics, are...
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Technological Problems in Lapping on Flat Surfaces of Ceramic Parts
PublicationThis paper will present the results of research on single-disc lapping of flat surfaces of small ceramic elements. Machining with the use of different tools such as metallic, two-metallic and abrasive-metallic will be analyzed. The basics and techniques of reinforcement of laps will be discussed. The results of the influence of parameters on the surface quality of ceramic conponents (sealing) for three treatments on lapping machines...
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HILS for the Design of Three-Wheeled Mobile Platform Motion Surveillance System with a Use of Energy Performance Index
PublicationCurrent tendency in mechatronic design requires the use of comprehensive development of an environment, which gives the possibility to prototype, design, simulate and integrate with dedicated hardware. The paper discusses the Hardware-In-the-Loop Simulations (HILS) mechatronic technique, used during the design of the surveillance system based on energy performance index. The presented test configuration (physical controller – emulated...
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Modelling of Geared Multi-Rotor System
PublicationIn the paper the method of modelling a speed-varying geared rotor system is presented. The proposed approach enables us to obtain an accurate low-order lumped parameter representation of the investigated system. The final model consists of reduced modal models of an undamped beam/torsional shaft system as well as a spatially lumped model of other linear and nonlinear phenomena including gear mesh interaction.
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Redundantly Actuated 3RRR Parallel Planar Manipulator - Numerical Analyses of its Dynamics Sensitivity on Modifications of its Platform’s Inertia Parameters
PublicationIn the paper, numerical analyses, as well as dynamics of a complex mechanism, are presented. Two objectives are crucial for the paper: inverse dynamic model is needed (dedicated to be use in the model predictive controller); an identification method is searched (some trajectory parameters are controlled, when specific trajectory is tracked under an open-loop model-based control), as selected parameters must be identified for the...
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Comparison of Single and Multi-Population Evolutionary Algorithm for Path Planning in Navigation Situation
PublicationIn this paper a comparison of single and multi-population evolutionary algorithm is presented. Tested algorithms are used to determine close to optimal ship paths in collision avoidance situation. For this purpose a path planning problem is defined. A specific structure of the individual path and fitness function is presented. Principle of operation of single-population and multi-population evolutionary algorithm is described....
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The Influence of Modelling Material Zones on Strains and Stresses at Weld Toe Notch
PublicationThe latest development in the field of welding technology enabled prefabrication of thin-walled sandwich structures in an industrial scale. Sandwich structures fabricated of steel, or aluminium alloy plates and stiffeners are welded with the use of hi-power CO2 lasers. Strength analysis of such structures with the use of finite element method needs proper material modelling.In this paper the material model of steel sandwich panel...
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Multi Parameter Sliding Test Result Evaluation for The Selection of Material Pair for Wear Resistant Components of a Hydraulic motor Dedicated for Use With Environmentally Friendly Working Fluids
PublicationIn the paper the method and results are presented of the testing of tribological performance of a number of hard materials available commercially. The tests consisted in unidirectional sliding with liquid lubrication. The load and velocity regime chosen were similar to a standard four-ball lubricity test with constant velocity and load increasing over time. The regime was modified in such a way that over the initial part of the...
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Influence of Spatial Structures of 316L Stainless Steel on Its Cavitation Erosion Resistance
PublicationCavitation erosion performance of modified macroscopic internal structure 316L stainless steel was investigated. The samples processed by means of SLM method were subjected to cavitation erosion test. The scanning electron microscope Philips 30/ESEM was used to examine morphology of eroded surface.
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Effect of Some Sulphur Additives on The Degradation of 9Cr-1Mo Steel After Its 10 Years Service in The CCR Platforming Unit
PublicationThe work shows the results of the tests of 9Cr-1Mo steel, which was for 10 years operated in the CCR platforming unit in Group Lotos SA in Gdańsk, and then in the laboratory was sulphidised during 166 h at a temperature of 600 °C. Sulphidation was performed in a mixture of H2-H2S gases at the vapour pressure of sulphur 4.1·10-14 atm, so the order of magnitude of vapour pressure was less than that of the dissociation pressure of...
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Environmental Degradation of Engineering Materials & Materials Engineering and Technologies
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Modelling of the Heat Flux Density Distribution for Laser Beam Welding
PublicationGreat interest of the laser beam welding in industry is a new theoretical task, making planning the welding procedure specification and the quality control of welded joints easier. Estimating and calculating the dimensions of a weld pool and temperature distribution near weld mainly concern heat source modelling. In the presented work calculations of welding pool shape and thermal field for cylindrical-powered-normally model of...
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Determination of Failure Causes of a Steam Turbine Casing
PublicationThe paper presents results of research and failure analysis undertaken to determine failure causes of a steam turbine casing. After 130,000 hours of service the crack in a outer shell of the turbine casing was found. The inner shell of the casing was made of cast steel grade G21CrMoV5-7, and the outer shell of grade G20CrMo4-5. Following research were performed in order to determine causes of the casing failure: chemical analysis;...
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The Effect of Welding Conditions on Diffusible Hydrogen Content in Deposited Metal
PublicationThe article presents the results of a literature survey and preliminary tests which set out effects of welding conditions on the amount of diffusible hydrogen in deposited metal. Experiments were conducted by using rutile coated electrodes which generate high contents of diffusible hydrogen in deposited metal. The amount of diffusible hydrogen was determined by a glycerin test.Eleven factors were considered: the electrode angle,...
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Degradation of Gel-Coat Layer in Glass/Polyester Laminate in Seawater Environment
PublicationGlass/polyester laminate coated with gelcoat layer of different thickness 0,5; 1,5; 3 mm was studied in terms of blistering behaviour and water sorption in hot water environment. Blistering was found to be accelerated for thin (0,5 mm) gel-coat layer compared to the thick (1,5; 3 mm), however no significant difference in blistering behaviour was observed between the laminates with gel-coat thickness 1,5 and 3 mm which may suggest...
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Underwater Welding of Duplex Stainless Steel
PublicationThe present work was conducted to assess the weldability of duplex stainless steel at underwater conditions. Interest of underwater welding of this steel grade is connected with necessity of preparing welding repair technologies for subsea pipelines widely used in offshore oil and gas industry. The GMA local cavity welding method was used in the investigations. Welded beads were performed underwater at 0.5 m depth and in the air....
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Oxidation Time Influence on the Structure of the Cobalt Base Clad Layer and Scale Morphology
PublicationZbadano wpływ czasu utleniania na mikrosrukutręi własności mechaniczne a w szczególności mikrotwardość, warstw wykonanych ze stopu kobaltu.Warstwy były wykonane za pomocą napawania plazmowego (PTA). Stop kobaltu podlegał utlenianiu w powietrzu w temperaturze 800 topni celsjusza w czasie 1, 22 i 200 godzin. w wyniku utleniania nastapiło uformowanie warstw zgorzeliny oraz nastapiły zmiany w mikrostrukturze. Zaobserwowano także zmiany...
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Wear and corrosion characteristics of the layers type (mn-p) formed on aluminium alloys
Publicationopisano multipleksową metodę wytwarzania warstw zawierających mangan i fosfor (mn-p) na stopach aluminium. przedstawiono wyniki badań mikrostruktury, właściwości tribologicznych i korozyjnych tych warstw. stwierdzono obecność tlenku manganu i fosforku manganu w wytworzonych warstwach oraz ich wysoką twardość, rzędu 1272 hv0,02. warstwy typu (mn-p) zmniejszają podatność stopu alsi13mg1cuni na korozję w 0,01 mh2so4.
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Indoor atmospheric degradation of historical metal objects studied by spectroscopic techniques
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Preparation and characterization of TiO2 nanostructures for catalytic CO2 photoconversion
PublicationThe titanium dioxide target (99.7%) of 1 cm in dia was ablated in vacuum by laser pulses(6 ns) at 266 nm and at repetition rate of 10 Hz. During deposition the laser fluence between 1 and 3.5 J/cm2 and the O2 pressure from the range of 10-2 - 1 Pa were applied. The thin TiO2 films were deposited on glass substrate (1 × 1 cm2) heated up to 500 °C. The chemical composition of the film and samples produced by annealing were investigated...
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Influence of spatial structures of 316L stainless steel on its cavitation erosion resistance
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Assessment of FSW Welds Made of Aluminum Alloy AW7075-T651.
PublicationThis paper summarizes the results of experimental studies in which the aluminum alloy AW7075-T651 was friction stir welded (FSW) using various combinations of process parameters (rotational - R and travel speed - T). Mechanical properties of the test welds were assessed by using static tensile test and Vickers hardness measurement. The temperature of the welded plates was monitored during welding by means of thermocouples placed...
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The Characteristic of Surface Layers on Austenitic Stainless SteelAfter Glow-discharge Nitriding Process.
PublicationThis paper presents investigation of surface layers. The diffusion layers were produced by using different parameters of reactive atmosphere (N2:H2). The research of the surface layers was performed using scanning electron microscope (SEM). The results of energy dispersive X-ray (EDX) analysis and X-ray diffraction (XRD) analysis are presented. Research reveals the influence of chemical constitution of reactive atmosphere on the...
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The Effect Fabrication Method of Cobalt Base Clad Layer On Air Oxidation
PublicationNapawane warstwy ze stopu kobaltu zostały wykonane za pomocą napawania plazmowego (PTA) oraz laserowego. Zostały one poddane utlenia niu w temperarurze 1100 stopni celsiusza prze 200 godzin. Przeprowadzono badania mikrostruktury i składu chemicznego warstwy tlenkowej oraz głębszych warstw napoiny. Nie stwierdzono wpływu metody wytwarzania na skutki procesu utleniania.
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Simulation and Experiments of High Speed Machining Vibration Monitoring with Variable Spindle Velocity
PublicationArtykuł poświęcony jest nadzorowaniu drgań wirujących narzędzi podczas obróbki szybkościowej na nowoczesnych centrach frezarskich. Przeprowadzono analizę dynamiki procesu skrawania smukłym frezem kulistym. W celu zredukowania drgań zastosowano, z powodzeniem, zmienną prędkość obrotową narzędzia. Badania symulacyjne dotyczące efektywności proponowanej metody zostały potwierdzone wynikami badań eksperymentlanych na frezarce Alcera...
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Application of Syntactic Pattern Recognition Approach in Design and Optimisation of Group Machining Systems
PublicationRozwinięto koncepcję budowy zoptymalizowanych struktur systemów wytwarzania grupowego spektrum części z wykorzystaniem modelu analizy syntaktycznej sekwencji operacji ich procesów technologicznych. Określono formułę metryki odległościowej opisu stopnia zróżnicowania marszrut indywidualnych procesów oraz testowano jej skuteczność w aspekcie eksploracji wielowymiarowych danych i klasteryzacji obiektów wg cech wymagań technologicznych....
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Cobalt Base Clad Layer Resistance On The Corrosion Under Low Sulfur Preassure
PublicationNapawane laserowo warstwy ze stopu kobaltu, zostały poddane siarkowaniu przy niskich ciśnieniach cząstkowych w temperaturze 800 stopni celsiusza prze 24 godziny. Uzyskano warstwę zgorzeliny zróżnicowaną w zależności od zastosowanego ciśnienia. W obu jednak przypadkach podobne były zmiany zachodzące w warstwie po zgorzeliną - degradacja węglików i intensywna korozja wzdłuż granic dendrytów.
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Influence of cavitation intensity on the relative cavitation resistance of laser processed C45 carbon steel
PublicationPraca przedstawia badania względnej odporności kawitacyjnej we wstępnym okresie niszczenia laserowo przetopionej 6 kW laserem CO2 stali C45. Badania odporności kawitacyjnej wykonano na stanowisku z wirującą tarczą. Na erodowanej przetopionej warstwie powierzchniowej określono trzy obszary o różnej intensywności oddziaływania obciążeń kawitacyjnych. Określano wielkość odkształceń plastycznych w analizowanych obszarach, spowodowanych...
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Cavitation Erosion Resistance of Austenitic Microstructure Created byLaser Beam
PublicationPraca przedstawia własności kawitacyjne różnych mikfrostruktur austenitycznych tworzonych za pomocą wiązki lasera na stalach X5CrNi18-10 oraz C45. Stal X5CrNi18-10 była laserowo stopowana węglikiem TiC oraz stopowana Ni, Mn, Cr i Nb. Jako żródło mocy stosowany był laser CO2. Własności kawitacyjne oceniane były na stanowisku z wirującą tarczą. Badania ujawniły różną podatność struktury austenicycznej do odkształceń plastycznych...
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Limb/Ground Impacts and Unexpected Impacts Control Strategy for a Model of a Limb of a Walking Robot
PublicationPraca prezentuje wyniki analizy numerycznej dynamiki robota kroczącego. Uwaga skoncentrowana jest na zagadnieniu kontaktu odnóża z podłożem. W kierunku normalnym kontakt opisano więzami jednostronnymi. W kierunku stycznym, założono obecność poślizgu i tarcia. Z uwagi na jednostronność kontaktu, może się on rozpocząć z niezerową prędkością względną. Z chwila rozpoczęcia kontaktu, prędkości zmieniają się gwałtownie. Towarzysza temu...
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Rigid Finite Element Modeling for Identification of Vibrations in Elastic in Elastic Rod Driven by a DC-motor Suplied from a Thyristor Rectifier
PublicationRozdział dotyczy analizy numerycznej układu elektromechanicznego. Układ składa się z silnika zasilanego z jednopołówkowego prostownika tysystorowego i napędzanego tym silnikiem wirującego pręta. Celem obliczeń jest określenie postaci i wielkości drgań pręta, jeśli uwzględniamy jego elastyczność. Dyskretna struktura modelu to łańcuch wielomasowy ciał - sztywnych ciał połączonych bezmasowymi węzłami. Autorzy obliczyli zachowanie...
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The automation of test stand for engine cooling system testing
PublicationW rozdziale przedstawiono budowę stanowiska do badań układu chłodzenia silnika samochodowego typu M111920. Układ był wyposażony w obwód podgrzewania paliwa gazowego i układ akumulacji ciepła. Stanowisko wyposażono w liczne termopary do pomiaru temperatur płynów i części metalowych silnika. Ważnym opracowanym zagadnieniem było rejestrowanie wielu pomiarów w czasie rzeczywistym, do czego użyto sieci transmisji danych CAN.
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Generation of Optimal Process Plan Alternatives for ManufacturingMechanical Components
PublicationOmówiono aktualny stan wiedzy dotyczący wykorzystania systemów komputerowo wspomaganego projektowania procesów technologicznych - CAPP. Przedstawiono problemy związane z integracją systemów CAPP z systemami CAD. Omówiono założenia dla generowania optymalnych wariantów procesów wytwarzania z zastosowaniem modułów technologicznych tzw. features, wg metody gałęzi i ograniczceń (ang. branch-and-bound).
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Mechatronic system for automatic inspection of circular saw teeth
PublicationArtykuł prezentuje system mechatroniczny do automatycznej oceny geometrii ostrzy pił tarczowych. Opisywany system wizyjny został zastosowany w automatycznym kontrolerze ostrzy pił tarczowych WKOPTar. Wrzeciono urządzenia posiada swój napęd sterowany bezstopniowo obrazem ostrzy i zapewnia powtarzalne pozycjonowanie ostrzy w celu przechwycenia ich obrazów, które są następnie analizowane z wykorzystaniem specjalnego oprogramowania....
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Structural and electrical transport studies of reduced in hydrogen surfaceof bismuth germanate glass
PublicationOtrzymano nanostruktury krystalicznego bizmutu w matrycy szkła germanowegooraz warstwę nanostruktur krystalicznego bizmutu na powierzchni redukowanegow atmosferze wodoru szkła Bi0.33Ge0.67O1.83. Zaproponowano prosty model bu-dowy zredukowanych szkieł bizmutowo-germanowych potwierdzony wynikami badańAFM i XRD. Zbadano wpływ czasu i temperatury redukcji oraz topnienia bizmu-tu na własności elektryczne badanych szkieł. Przeanalizowano...
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Chemical instability of the cobalt oxyhydrate superconductor under ambientconditions.
PublicationPrzedstawiono badania dyfrakcyjne i termograwimetryczne uwodnionego, sodowo-kobaltowego tlenku nadprzewodzącego: NaxCoO2 yH2O (y=1.4). Materiał ten jest niestabilny już w temperaturze pokojowej i przechodzi w nowo odkrytą fazę = 0.6.
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Modelling of Ship’s Heeling and Rolling for the Purpose of Gantry Control Improvement in the Course of Cargo Handling Operations in Sea Ports
PublicationThe paper presents two proposals of models of interaction between a ship and cargo being loaded or discharged by a gantry in port, in terms of heeling and rolling of the vessel. The main purpose of such modelling is the need for improvement of gantry control with regard to faster operations thanks to more accurate estimation of level and moment of cargo release from a gantry hook or spreader. The study may be the contribution to...
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Two kinds of oxygen vacancies in lithium titaniate doped with copper as detected by EPR
PublicationLithium titanate (Li1+xTi2-xO4) doped with Cu2+ ions was synthesized by sol-gel processing method. The structure and morphology are characterized by X-ray Diffraction (XRD), X-ray Photoemission Spectroscopy (XPS), Scanning Electron Microscopy (SEM) and Electron Paramagnetic Resonance (EPR). Spin Hamiltonian parameters describing Zeeman and hyperfine interaction for 63Cu2+ ions were obtained from EPR spectra simulations. The spectra...
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Phase investigations of copper based CuZn38Al2MnFe alloy
PublicationW pracy przedstawiono analizę fazową mosiądzu CuZn38Al2MnFe. Wykazano, że obecność fazy Fe4Mn77Si19 powoduje kruchość stopu w teście zginania próbek.
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The effect of the ceramic dispersion on the nickel matrix composite coating properties after plastic working
PublicationW pracy określono wpływ fazy dyspersyjnej Al2O3 na wybrane potencjalne właściwości powłok kompozytowych o osnowie niklowej. Powłoki Ni-Al-Al2O3 zostały nałożone na próbki stalowe przy użyciu technologii poddźwiękowego płomieniowego natryskiwania cieplnego. Następnie poddane zostały obróbce plastycznej na zimno i na gorąco poprzez walcowanie, a także prasowania na zimno na prasie hydraulicznej. Obróbka plastyczna jest metodą alternatywną...
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Influence of type of material on performance of hydraulic components in thermal shock conditions
PublicationDuring the start-up of a hydraulic system in low ambient temperatures an incorrect operation may occur. The principles and conditions of safely operating hydraulic driven machines and devices are essential to designers and operators. For this reason the author of this article has conducted a series of tests on hydraulic components and systems in thermal shock conditions (cooled-down components were supplied with hot working medium)....
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Using River Formation Dynamics Algorithm in Mobile Robot Navigation
PublicationRiver Formation Dynamics is a heuristic optimization algorithm based on the manner, in which drops of water form the river bed. The idea is to imitate the movement of drops on the edges between given nodes thus performing a search based on their height, which is modified through the mechanism of soil erosion and sediment deposition. In this way decreasing gradients are constructed, and these are followed by subsequent drops to...
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Behavior Based Complete Coverage Task of Unknown Area by an Autonomous Mobile Robot SCORPION with Static Obstacles in Environment
PublicationIn the paper the behavior based control system of an autonomous mobile robot SCORPION is presented to execute the one of the most difficult navigation task, which is the complete coverage task of unknown area with static obstacles in the environment. The main principle assumed to design control system was that the robot should cover all area only once, if it possible, to optimize the length of path and energy consumption. All commercial...
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Studies of the Modelling Accuracy of Steam Turbine Control Systems for Diagnostic Tests of Automatic Synchronizers
PublicationOne of the important factors that affect the reliable operation of the power system and the rapid restitution after disaster is a quick and effective combining synchronous electric power facilities to operate in parallel. Hence, diagnostics of automatic synchronizers at every stage of their life, from building a prototype, through the whole life, until removing such devices from the operation, is an extremely important and responsible...
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The Optimal Spindle Speed Map for Reduction of Chatter Vibration During Milling of Bow Thruster Blade
PublicationW artykule przedstwiono przykład wykorzystania procedury tworzenia mapy optymalnych prędkosci obrotowych w celu ograniczenia drgań samowzbudnych podczas frezowania płata śruby okrętowego steru strumieniowego.
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Mathematical Models of Control Systems of Angular Speed of Steam Turbines for Diagnostic Tests of Automatic and Mechatronic Devices
PublicationAccurate modeling of physical processes of many automatics and mechatronics systems is often necessity. In power system such a process is control of angular velocity of power objects during connection to operation in parallel. This process is extremely dynamic. For this reason response of control system depends from changes of many physical parameters (temperature, pressure and flow of the medium, etc.). Precision modeling influences...