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Search results for: SLIDING TABLE SAW
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Analysis of the design development of the sliding table saw spindles
PublicationProducers of sliding table saws constantly strive for improvement in sawing accuracy. One of the method is an upswing in a spindle behavior, since, it affects to a large degree sawing effects. The design development of sliding table saw spindles during the last quarter-century is presented. The spindle system of the modernized spindle of the sawing machine Fx550 is described.
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The Design Development of the Sliding Table Saw Towards Improving Its Dynamic Properties
PublicationCutting wood with circular saws is a popular machining operation in the woodworking and furniture industries. In the latter sliding table saws (panel saws) are commonly used for cutting of medium density fiberboards (MDF), high density fiberboards (HDF), laminate veneer lumber (LVL), plywood and chipboards of different structures. The most demanded requirements for machine tools are accuracy and precision, which mainly depend on...
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Analyses of the effect of the design features of the spindle of the sliding table saw upon its critical rotational speeds
PublicationProducenci pilarek formatowych do drewna dążą do zwiększania dokładności przecinania. Można to osiągnąć np. przez poprawę zachowania się wrzeciona, gdyż od niego w dużej mierze zależą efekty przecinania. Przedstawiono metodykę wyznaczania prędkości krytycznych wrzeciona pilarki formatowej w funkcji cech konstrukcyjnych wrzeciona i jego napędu.
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Experimental examination and modification of chip suction system in circular sawing machine
PublicationThe article presents the results of experimental examination of the wood chip suction system in the existing sliding table saw before and after its modifi cation. The studies focused on the extraction hood of the mentioned system. The methodical experimental research of the pressure distribution inside the hood during wood chip removal for the selected rotational speed of saw blades of 3500 and 6000 min-1 with a diameter of 300...
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The reduction of vibrations in circular sawing machines
PublicationThe presented in this paper the main objectives of the research were to explore vibrations signals of the main spindle system, the machine tool body and a circular saw to extract informative features for assessment of the designs of the panel saw Fx3 and its follower Fx550.Even though the main spindle of the new table sliding saw Fx550 has its rotational speeds larger about 20% in comparison to the Fx3, peak values of the vibrational...
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Optimization of chip removing system operation in circular sawing machine
PublicationThe paper presents the optimization of the wood chips removing system in the sliding table saw. Chips are generated during the cutting of the material. The attention was focused on the upper casing of mentioned system. The methodical experimental studies of the pressure distribution inside the casing during the wood chip removing operation for the selected rotational speed of saw blade with a diameter of 300 mm and 450 mm were...
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The effect of a belt position in the spindle driving system on critical rotational speeds
PublicationThe aim of this paper was to examine how the belt pulley position affects critical rotational speeds of the modernized spindle of the sliding table saw Fx3. Methodology of determination of critical rotational speeds of the spindle in a function of the spindle design features and its driving system is presented. Spindles in these kind of machine tools are mainly driven with V-belts, and the pulleys on the spindles might be positioned:...
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Chip suction system in circular sawing machine: empirical research and computational fluid dynamics numerical simulations
PublicationThe experimental analysis of the wood chip removing system during its redesigning in the existing sliding table circular saw and computational fluid dynamic (CFD) numerical simulations of the air flow process is presented in the paper. The attention was focused on the extraction hood and the bottom shelter of the actual existing system. The main aim was to perform experimental research on the pressure distribution inside the...
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Extended Newmark method to assess stability of slope under bidirectional seismic loading
PublicationThe paper concerns the dynamic behavior of a simple slope model subjected to simultaneous horizontal and vertical excitations. The proposed method is based on Newmark’s sliding block concept, however, four new features are introduced. The most important assumption is that the normal component of dynamic excitations affects the resisting force both before and after the initiation of the relative slope motion, making it time-dependent....
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Semantic Driven Table Understanding in Born-Digital Documents
PublicationThis paper presents a new approach to table understanding, suitable for born-digital PDF documents. Advance beyond the current state of the art in table understanding is provided by the proposed reverse MVC method, which takes advantage of only partial logic structure loss (degradation) in born-digital PDF documents, as opposed to unrecoverable loss (deterioration) taking place in scan based PDF documents.
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MACHINE VISION DETECTION OF THE CIRCULAR SAW VIBRATIONS
PublicationDynamical properties of rotating circular saw blades are crucial for both production quality and personnel safety. This paper presents a novel method for monitoring circular saw vibrations and deviations. A machine vision system uses a camera and a laser line projected on the saw’s surface to estimate vibration range. Changes of the dynamic behaviour of the saw were measured as a function of the rotational speed. The critical rotational...
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Economical wood sawing with circular saw blades
PublicationMaterial- and energy-saving belong to the basic requirements which are imposed on the contemporary manufacturing processes. Since realization of those processes gives measurable profits not only economical but also ecological. In case of wood sawing with circular saw blades material- and energy-savings are dependent on total overall set of teeth (theoretical kerf) and teeth position accuracy in relation to the workpiece. Hence,...
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A New Fuzzy Sliding Mode Controller with PID Sliding Surface for Underwater Manipulators
PublicationDesign of an accurate and robust controller is challenging topic in underwater manipulator control. This is due to hydrodynamic disturbances in underwater environment. In this paper a sliding mode control (SMC) included a PID sliding surface and fuzzy tunable gain is designed. In this proposed controller robustness property of SMC and fast response of PID are incorporated with fuzzy rules to reduce error tracking. In the control...
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Circular saw vibrations or dynamics of the spindle
PublicationSawing of wood with circular saws is a typical example of cutting with multi-blade tools. In that kind of cutting, theposition accuracy of following tool blades is a crucial factor which affects the cutting process and machining final effects.Position tooth errors may cause deterioration in cutting conditions, changes in loads of individual teeth and the tool as a whole,and also a decrease in accuracy and surface quality after...
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The effect of circular saw blade clamping diameter on its resonant frequencies
PublicationIn this paper results of comparison of characteristic resonant frequencies of circular saw blades as a function of saw clamping diameter from the impact test are presented. Obtained results revealed that proportionally with the increase of the saw clamping diameter also the dynamical stiffness of the saw blade increased. As a consequence of that the resonant frequencies of the saw blade move to higher values. Moreover, with the...
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The Effect of Circular Saw Blade Clamping Diameter on its Resonant Frequencies
PublicationIn this paper results of comparison of characteristic resonant frequencies of circular saw blades as a function of the saw clamping diameter from the impact test are presented. Obtained results revealed that proportionally with the increase of the saw clamping diameter also the dynamical stiffness of the saw blade increased. As a consequence of that the resonant frequencies of the saw blade move to higher values. Moreover, with...
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Measurement of temperature at sliding polymer surface by grindable thermocouples
PublicationThis paper is devoted to experimental study of capabilities and limitations of grindable thermocouples as applied to polymer materials sliding on metal. Chromel–alumel and chromel–copel grindable thermocouples have been developed and tested for wide ranges of contact pressure and sliding velocity. The background temperature of the sliding surface can be determined as the lower envelope of the signal from the grindable thermocouple....
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Estimation of Stresses in a Dry Sand Layer Tested on Shaking Table
PublicationTheoretical analysis of shaking table experiments, simulating earthquake response of a dry sand layer, is presented. The aim of such experiments is to study seismic-induced compaction of soil and resulting settlements. In order to determine the soil compaction, the cyclic stresses and strains should be calculated first. These stresses are caused by the cyclic horizontal acceleration at the base of soil layer, so it is important...
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Chladni and circular saw disc vibrations visualisation
PublicationIn this paper are described some methods for saw disc vibration monitoring in march of time (chronology). Ernst Chaldni, the father of sound visualisation and his patternsis are mentioned. In the last partof article are introduced results received with authors measuring systems.
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Comparison of natural frequencies of a circular saw blade obtained empirically and with FEM
PublicationThe knowledge of the natural frequencies’ values of circular saw blades is necessary to determine the minimal critical rotational speed in which they can work with required stability. Moreover, testing the circular saw blades with more complicated shapes, e.g. which have additional holes inside blades for cleaning knifes or additional indirect teeth in gullets, reveals some kind of problematic properties of these saw blades. The...
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An assessment of teeth quality of the mini gang saw blade
PublicationIn this work, the assessment of the effect of the operating time (90 min.) of the mini gang saw blades during sawing Scotch pine (Pinus sylvestris L.) samples upon changes of the saw blade teeth sharpness (bluntness), which was defined as an effective radius of the nose ρ , has been described. The research activities have been carried out on the Nikon Ti-S optical microscope equipped with the Nikon DS-30W camera allowing high-speed...
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EXPERIMENTAL EVALUATION OF DLC/STEEL SLIDING CONTACTS’ OPERATIONAL ENVELOPE
PublicationIn an industrial project concerning sliding bearings, a sliding pair was selected of high alloy steel vs. industrial grade DLC coated high alloy steel as a basis for an innovative design of high performance sliding bearings lubricated with a synthetic oil for use in geared transmission units. The development process required credible data on the ultimate resistance of the sliding pair to very high contact stress. An experimental...
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Sliding burnishing technology of holes in hardened steel
PublicationNew technology with sliding burnishing of holes with cylindrical surface, made of hardened steel /60 HRC/, is presented in the paper.After burnishing operation on hole diameter 30 mm in satellite gear wheel the surface roughness parameter Ra=0,02-0,04 micrometers was obtained. The method and results of research as technological conclusion are presented.
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THE USE OF FEM FOR DETERMINATION OF RESONANT FREQUENCIES OF CIRCULAR SAW BLADES WITH INDIRECT TEETH IN GULLETS
PublicationUnderstanding the dynamical properties of the circular saw blade is necessary, since, there is a really need for a stable work at working rotational speeds, which are determined by frequencies at which the circular saw blade tends to vibrate. It was observed that the resonant frequency depend on the circular saw blade shape, a collar diameter and on saw’s teeth shape. In the presented work an attention was paid to the effect of...
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Shaking table experimental study on the effectiveness of polymer bearings for seismic isolation of structures
PublicationSeismic isolation has been recognised to be a very effective way of protecting structures from damage during earthquakes. It allows us to extend the natural period of the structure and therefore avoid resonance with the ground motion. Moreover, by increasing damping in the isolation devices, more energy can be dissipated and thus the structural response can be further reduced. The aim of this paper is to show the results of the...
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Analytical Study of Sliding Instability due to Velocity- and Temperature-Dependent Friction
PublicationThe instability of sliding causes deterioration of performance characteristics of tribosystems and is undesired. To predict its occurrence, the motion of a body of a one-degree-of-freedom system with friction is investigated about the steady sliding equilibrium position. The motion equation is formulated with the friction coefficient dependent on the sliding velocity and contact temperature changing due to transient heat conduction...
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Experimental dynamic study on a timber-frame house using shaking table
PublicationThe aim of this paper is to show the results of the shaking table experimental study concerning the behaviour of the model of the timber-frame house under earthquake excitation and impact loading. In order to determine the basic dynamic properties of the undamaged structure, the free vibration and the sweep-sine tests were first conducted. Then, the model was excited using the time history record of the El Centro earthquake of...
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Diagnosis of Damage in a Steel Tank Model by Shaking Table Harmonic Tests
PublicationThe aim of the present paper is to show the results of the shaking table experimental study concerning the diagnosis of damage in a model of cylindrical steel tank with self-supported roof which is filled with liquid. During the tests, the base of the structure was excited under the harmonic loading with variable frequency. The tests were repeated for different stages of damage, which was introduced in the model by easing the bolts...
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Experimental and analytical thermal study of PTFE composite sliding against high carbon steel as a function of the surface roughness, sliding velocity and applied load
PublicationThis study investigates the contact temperatures caused by frictional heating of sliding parallel pairs. In this case the materials studied are a PTFE composite in contact with a high carbon steel plate. These materials are commonly used for industrial applications, in particular as the main contacting components within a scroll expander system. The expected contact temperature values are important to be quantified in order to...
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The multiscalar control of induction motor with the sliding mode controllers
PublicationThe control structure of induction motor is proposed in this paper. The structure of multiscalar control with conventional PI - controllers is well known in literature. The sliding mode multiscalar control (SMMC) conception is presented in this paper. The induction motor is fed by voltage source inverter. Comparison between two multiscalar control method is showed.
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Thermal boundary conditions to simulate friction layers and coatings at sliding contacts
PublicationA brief review of the thermal boundary conditions specified at sliding interfaces was performed. New thermal boundary conditions were derived aimed at solving problems of sliding with account of surface layers representing friction layers and tribological coatings. Based on the assumption of linear temperature distributions in the surface layers, the proposed conditions enable one to simplify simulations by eliminating the surface...
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The Application of Vibration Recording and Analysis in Tribological Research on Sliding Friction
PublicationThe paper reports on a tribological research on the macroscopic manifestation and characteristics of sliding friction. The aim of the task was to measure friction in lubricated sliding contacts and test the interactions between the environment (the test rig) and the experimental friction contact. Friction-induced vibrations were observed and studied as a manifestation of the process. The typical set of velocity and force/torque...
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Determination of the minimal critical rotational speeds of the circular saw blades with the quasi-twin resonant frequencies
PublicationTo determine the minimal critical rotational speeds of the circular saw blades is the fundamental aspect of obtaining the range of the rotational operating speeds, by which the circular saw blade can work with required stability. While for the circular saw blades with full-homogeneous bodies the determination of such rotational speeds is the relatively low level of difficulty function, whereas for circular saw blades with more...
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Influence of permanent magnetic field on wear performance of dry sliding contacts
PublicationResults of experimental studies concerning the influence of permanent magnetic field on wear of dry sliding contact are presented.It was found that magnetic field of horizontal orientation is causing temporary reduction of material's hardness. It also facilitates and accelerates removal process of wear particles from the contact zone.Formation of bulges, consisting of accumulated and compacted anti-ferromagnetic material produced...
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Tribological performance of PTFE-metal binary coatings in rolling/sliding contact
PublicationTribological performance of surface coatings with embedded PTFE reservoirs in rolling/sliding contact is reported. Using two different coating materials and two shapes and patterns of PTFE reservoirs test samples in the form of discs were prepared and tested in a four-ball contact configuration under loads corresponding to nominal contact pressure of 0.5 and 1.0 GPa. It was found that one coating, namely aluminium-bronze with embedded...
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Diagnosis of Damage in a Steel Tank Model by Shaking Table Harmonic Tests
PublicationDiagnosis of damage in civil engineering structures has recently become an important issue in the safety assessment procedure. Among a number of different approaches, a method of measuring the changes in natural frequencies is one of the most effective indicators of global damage. It has been successfully applied to relatively small. structures, however, the tests on large structures are very difficult and the practical application...
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Shaking table experimental study on models of steel buildings with different types of joints
PublicationThe aim of this paper is to study the response of models of steel buildings with destroyed and non-destroyed joints. The study was conducted experimentally using the shaking table tests. Two steel models were considered. Several types of joints were taken into account: totally destroyed joints, partially destroyed joints, welded joints and joints stiffened with additional metal. Six ground motions were taken into account. The acceleration...
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Wpływ nawodorowania na odporność korozyjną stali superdupleks spawanej metodą SAW
PublicationW pracy przedstawiono wyniki badań metodą potencjodynamiczną odporności korozyjnej złączy ze stali superdupleks wykonanych procesem SAW. Ustalono, że największą wrażliwością na korozję charakteryzuje się spoina.
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Estimation of groundwater recharge in a shallow sandy aquifer using unsaturated zone modeling and water table fluctuation method
PublicationQuantification of groundwater recharge is one of the most important issues in hydrogeology, especially in view of the ongoing changes in climate and land use. In this study, we use numerical models of 1D vertical flow in the vadose zone and the water table fluctuation (WTF) analysis to investigate local-scale recharge of a shallow sandy aquifer in the Brda outwash plain in northern Poland. We show that these two methods can be...
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Theoretical and Actual Feed Per Tooth During Wood Sawing on an Optimizing Cross-Cut Saw
PublicationThe work presents the geometries of circular saw teeth, whose task is to divide the cross-cut of the cutting layer. For efficient machining on a cross-cut saw with high feed speed values (about 1 ms−1) maximal theoretical feeds per tooth are determined. These values were compared with the actual values determined during transverse cutting of pine wood on a special test stands in industrial conditions. In the experiment the rotational...
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Model Predictive Super-Twisting Sliding Mode Control for An Autonomous Surface Vehicle
PublicationThis paper presents a new robust Model Predictive Control (MPC) algorithm for trajectory tracking of an Autonomous Surface Vehicle (ASV) in presence of the time-varying external disturbances including winds, waves and ocean currents as well as dynamical uncertainties. For fulfilling the robustness property, a sliding mode control-based procedure for designing of MPC and a super-twisting term are adopted. The MPC algorithm has been...
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Wave Method for Structural Health Monitoring: Testing Using Full-Scale Shake Table Experiment Data
PublicationAn algorithm of the wave method for structural health monitoring (SHM) is tested and calibrated using shake table experiment data of a full-scale, seven-story, reinforced-concrete building slice. The method is based on monitoring changes in the velocity of waves propagating vertically through the structure, identified by least-squares (LSQ) fit of beam models. The experiment was conducted by a team from the University of California,...
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A robust sliding mode observer for non-linear uncertain biochemical systems
PublicationA problem of state estimation for a certain class of non-linear uncertain systems has been addressed in this paper. In particular, a sliding mode observer has been derived to produce robust and stable estimates of the state variables. The stability and robustness of the proposed sliding mode observer have been investigated under parametric and unstructured uncertainty in the system dynamics. In order to ensure an unambiguous non-linear...
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Comparison of the impact test and the harmonic test in measurements of natural resonant frequencies of circular saw blades
PublicationIn this paper results of measurements of natural resonant frequencies of circular saw blades with the impact test and the harmonic test are presented. Comparison of these two methods revealed that during testing of circular saw blades, in which bodies the open and closed notches (cuts) for cleaning of knives are present, with the harmonic test method it has been observed appearing of quasi-twin resonant frequencies, whereas the...
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Application of sliding switching functions in backstepping based speed observer of induction machine
PublicationThe paper presents an analysis of the speed observer which is based on the backstepping and sliding mode approach. The speed observer structure is based on the extended mathematical model of an induction machine. The observer structure is based on the measured phase stator currents and transformed to ( αβ ) coordinate system. The stator voltage vector components are treated as known values. Additionally, such an observer structure...
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Speed observer of induction machine based on backstepping and sliding mode for low‐speed operation
PublicationThis paper presents a speed observer design based on backstepping and slidingmode approaches. The inputs to the observer are the stator current and thevoltage vector components. This observer structure is extended to the integra-tors. The observer stabilizing functions contain the appropriate sliding surfaceswhich result from the Lyapunov function. The rotor angular speed is obtainedfrom the non‐adaptive formula with a sliding...
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Study on Dry Sliding Wear and Friction Behaviour of Al7068/Si3N4/BN Hybrid Composites
PublicationHybrid aluminium metal matrix composites have the potential to replace single reinforced aluminium metal matrix composites due to improved properties. Moreover, tribological performance is critical for these composites, as they have extensive application areas, such as the automotive, aerospace, marine and defence industries. The present work aims to establish the tribological characteristics of Al7068/Si3N4/BN hybrid metal matrix...
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Economical wood sawing with circular saw blades of a new design (Ekonomicno piljenje drva kruznom pilom novog dezajna)
PublicationMaterial-saving and energy-saving belong to the basic requirements imposed on contemporary manufacturing processes. The realization of these processes gives measurable profi ts, not only economical butalso ecological. In the case of wood sawing with circular saw blades, material- and energy-savings are dependent on total overall set of teeth (theoretical kerf) and teeth position accuracy in relation to the workpiece. Hence, it...
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Shaking table experimental study on damage mechanism of the disconnecting switch under seismic excitation
PublicationThe efficiency of the energetic network is a very import safety issue in the region experienced by the earthquake. High voltage disconnecting switches are important elements of the energetic infrastructure used to separate electric circuits (i.e. during repairs), which should not be damaged remaining fully operational. The aim of the paper is to show the results of the shaking table experimental investigation focused on damage...
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Sliding bearings with sintered bronze bush lubricated by contaminated water with solid particles – Theoretical and experimental studies
PublicationSliding journal bearings lubricated with water coming directly from the environment are a solution used in shipbuilding, pumps and hydropower. However, the working fluid or surrounding water cannot always be filtered because of design limitations, which often causes the problem of premature wear of these sensitive bearings. The research conducted made it possible to assess the wear of sliding bearings lubricated with water containing...