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Search results for: PA9, ALUMINIUM, WELDING
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Pitting corrosion of Al-Mg alloys in chloride containing media
PublicationStopy aluminium znajdują coraz szersze zastosowanie w instalacjach przemysłowych, stosownie do ich ciekawych właściwości fizyko-chemicznych oraz mechanicznych. Niska gęstość, wygląd, odporność korozyjna i dobry stosunek gęstości do odporności mechanicznej. W pracy porównano odporność korozyjną stopu aluminium 5182 zawierającego ok. 4,5% Mg ze stopem stanowiącym "handlowo czyste aluminium" - 1100. Stwierdzono przydatność dynamicznej...
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Assessment of Corrosive Behaviour and Microstructure Characterization of Hybrid Friction Stir Welded Martensitic Stainless Steel
PublicationThis study examined the effect of induction heating on the microstructure and corrosion characteristics of hybrid friction stir welded AISI 410 stainless steel. Five joints have been produced with different friction stir welding parameters like welding speed, spindle speed, plunge depth, and induction power. Their microstructures were evaluated using a scanning electron microscope, and chemical composition was examined using...
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THE INFLUENCE OF MANUFACTURING OVERSIZING ON POSTWELDING DISTORTIONS OF THE FILLET WELDED JOINT
PublicationWelding proces is basic joining technique in shipbuilding. Such method generated welding distortions which cause a lot of problems during the manufacturing process. In the literature it is proposed wide spectrum of suggestions for a correct estimation of welding deformation in particular angular deformation in the fillet welded T joint. In the work influence of oversizing of weld on angular distortions of joint is presented basing...
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Weldability of S460ML High Strength Low Alloy Steel in Underwater Conditions
PublicationThe paper presents experimental evaluation of susceptibility of the high strength S460ML steel to cold cracking in the conditions of wet welding with the use of covered electrodes. From the results of Tekken tests it was found out that the investigated steel was characterised, in the conditions of the carried out experiments (underwater wet welding and air welding with rutile electrodes), of high susceptibility to cold cracking....
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Ekspertyza dotycząca przyczyn powstawania korozji ram aluminiowych okien uchylnych
PublicationDokonano analizy spektroskopowej i mikroskopowej produktów korozji na dostarczonym stopie aluminium, oceniono podatność materiału na korozję w aplikowanym środku myjącym oraz oznaczono wytrzymałość powłoki organicznej na stopie aluminium
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Weldability of S500MC Steel in Underwater Conditions
PublicationWet welding with the use of covered electrodes is one of the methods of underwater welding. This method is the oldest, the most economic and the most versatile. The main difficulties during underwater wet welding are: high cooling rates of the joint, the presence of hydrogen in the arc area and formation of hard martensitic structure in the weld. These phenomena are often accompanied by porosity of welds and large number of spatters,...
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Effect of Arc Strikes on High Strength Low Alloy Steels Welded by SMAW
PublicationWet welding with covered electrodes (Shielded Metal Arc Welding – SMAW) is the most commonly used method of carrying out welding repair works in a water environment. Limited visibility and the inability to move freely under water result in an increased risk of formation of welding imperfections such as lack of fusion, lack of penetration and arc strikes. The work focused on changes in the properties and structure of steel subjected...
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Role of reciprocating sliding testing in tribological materials engineering
PublicationPrzedstawiono wyniki badań oporu ruchu i zużycia skojarzeń o styku rozłożonym przy posuwisto-zwrotnym ślizganiu. Badano skojarzenia: żeliwo-stop aluminium przetapiany laserowo w warunkach kriogenicznych oraz żeliwo-kompozyt aluminium-żelazo otrzymany ''in situ''.
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Research into GTA automatic soft soldering technology for solar energy collector components
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Technology of laser deposition of narrow bead overlays using solid and flux-cored wires
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A study of modern materials for arc spraying
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Investigations into tendency to stress corrosion of joints welded in austenitic and duplex steels
PublicationPrzedstawiono wyniki badań spawanych złączy różnoimiennych wykonanych ze stali austenitycznej oraz typu duplex 2205. Badania podatności do korozji naprężeniowej złączy wykonano metodą odkształcania z małą prędkością. Próby przeprowadzono w środowisku obojętnym oraz agresywnym (MgCl2).
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Heat tint colours on stainless steel and welded joints
PublicationSurface layer condition of stainless steels and welded joints influences strongly their corrosion resistance. This problem seems to be underestimated. This current study explains the phenomenon of heat tint forming on welds, the methods of its removal, inspection procedures after heat tint removing and post weld finishing
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Regeneration of marine engine valves using laser surfacing
PublicationThis article presents an analysis of the applicability of laser surfacing of the exhaust valve face of a marine diesel engine using cobalt-based powder. After preparation by machining, the selected valves were subjected to laser surfacing using a high-power ROFIN DL020 laser. The EuTroLoy 16012 powder was used in the surfacing process. One of the valves was cut and subjected to metallographic examination and hardness measurements,...
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Emisja akustyczna podczas korozji stopów na bazie metali lekkich
PublicationPrzedstawiono wyniki badań elektrochemicznych metodą polaryzacji cyklicznej oraz emisji akustycznej technicznie czystego aluminium(stop1050) oraz magnezu. W przypadku aluminium aktywność akustyczna jest związana z inicjacją i wzrostem wżerów. Aktywność akustyczna magnezu występuje w obszarze inicjacji i wzrostu wżerów oraz w czasie repasywacji wżerów.
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Effect of Porosity on the Thermo-Mechanical Behavior of Friction-Stir-Welded Spark-Plasma-Sintered Aluminum Matrix Composites with Bimodal Micro- and Nano-Sized Reinforcing Al2O3 Particles
PublicationThe thermo-mechanical behavior of nanosized Al2O3 particles reinforcing aluminum was analyzed in the present paper. The material was prepared by spark plasma sintering and friction stir welding. The thermal stresses affecting the composite behavior during welding were modeled through COMSOL MultiPhysics, and the results were validated by the analyses of the composites’ mechanical properties. The spark-plasma-sintered materials...
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Preliminary investigations of effect of conditions of FCAW process on diffusible hydrogen content in deposited metal
PublicationOne of the types of hydrogen degradation of steel welded joints is cold cracking. The direct cause of the formation of cold cracks is simultaneous presence of hydrogen, residual stresses and brittle structure. The way of preventing the occurring of degradation is to eliminate at least one of these factors. Practice has shown that the best solution is to control the amount of hydrogen in deposited metal. In this paper the state...
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Determination of causes of accelerated local corrosion of austenitic steels in water supply systems
PublicationThis paper concerns an inspection of a water supply system, made of AISI 304 steel, which showed signs of local corrosion at the weld. Such corrosion caused material perforation after very short periods of operation. It was revealed that steel was sensitised during the welding process. It was also proven that chromium micro-segregation occurred in the alloy leading to galvanic cell formation which initialised the process of pitting...
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Manufacturing Parameters, Materials, and Welds Properties of Butt Friction Stir Welded Joints–Overview
PublicationThe modern and eco-friendly friction stir welding (FSW) method allows the combination of even such materials that are considered to be non-weldable. The development of FSW technology in recent years has allowed a rapid increase in the understanding of the mechanism of this process and made it possible to perform the first welding trials of modern polymeric and composite materials, the joining of which was previously a challenge....
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Effect of Linear Energy and Microstructure on the Content of Residual Hydrogen in Welded Joints made of Superduplex Steels
PublicationThe article presents tests concerning the content of retained hydrogen present in FCAW and SAW welded joints made of superduplex steel. The use of various welding technologies resulted in the obtainment of welds having different microstructures and ferrite contents. Measurements of retained hydrogen present in joints (performed using the complete combustion method) revealed various contents of hydrogen in the base material and...
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Comparative electrochemical analysis of the passive layer cracking process on aluminum alloys performed by means of DC and AC techniques
PublicationZbadano proces pękania warstwy pasywnej na stopach aluminium AA1050, AA5052, AA5056, oraz AA7005 w warunkach zmiennych naprężeń rozciągających i polaryzacji anodowej z wykorzystaniem techniki stałoprądowej, DEIS oraz emisji akustycznej (AE), jako metody porównawczej. Przeprowadzone badania pokazały przewagę techniki DEIS oraz emisji akustycznej nad klasyczną techniką stałoprądową. Wyznaczono dokładny moment pęknięcia warstwy pasywnej...
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Passive layer cracking studies performed on A95056 Aluminum Alloy by DEIS and acoustic emission
PublicationZbadano proces pękania warstwy pasywnej na stopie aluminium A95056 w warunkach zmiennych naprężeń rozciągających i polaryzacji anodowej z wykorzystaniem techniki DEIS oraz emisji akustycznej (AE), jako metody porównawczej. Określono elektrochemiczne i mechaniczne przyczyny badanego procesu. Wyznaczono progową (krytyczną) wartość naprężeń, przy których zarejestrowano proces pękania warstwy pasywnej na badanym stopie aluminium. Badanemu...
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APPLICATION POSSIBILITIES OF THE S960 STEEL IN UNDERWATER WELDED STRUCTURES
PublicationIn this paper, the application possibilities of the ultra-high strength (UHSS). Domex 960 steel in the underwater welded structures are analyzed. In the research, the investigated material has been tested in bead-on-plate wet welding conditions with the usage of different heat input values, namely 0.63 kJ/mm, 0.72 kJ/mm and 0.93 kJ/mm. Specimens were performed by the manual metal arc (MMA) welding method with the usage of rutile...
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Sensitivity analysis of critical loads of I-columns
PublicationThe first order variation of critical buckling load of thin-walled columns with bisymmetric open cross-section due to some variations of the design variables such as: cross-section dimensions, or material characteristics is derived. The influence of the residual welding stresses is taken into account. In the numerical examples dealing with I-column the functions describing the effect of the variation of the dimensions of the flange...
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Mechanizm nanokrystalizacji warstwy wierzchniej stopu Al-Si nadtapianego laserem w niskiej temperaturze.
PublicationPrzedstawiono mechanizm nanokrystalizacji stopu aluminium nadtapianego laserowo po schłodzeniu do niskiej temperatury w powiązaniu z obserwacjami struktury warstwy wierzchniej.
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Effects of preheating on laser beam–welded NSSC 2120 lean duplex steel
PublicationDuplex stainless steels show sustainable alternative for the conventional austenitic grades, with higher strength, higher resistance against stress corrosion cracking, and lower purchase cost. Thus, duplex stainless steel gains more attention in construction, oil and gas, and chemical industries. Among duplex stainless steels, low nickel and low molybdenum alloyed lean duplex stainless steel are a cost-efective substitution of...
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The effectiveness of polymer adhesive in reduction of vibrations of structural members
PublicationIn this paper, the idea of using polymer adhesive as a damping layer is proposed. An experimental study of two aluminium cantilevered beams has been conducted. One of them presents a plain cantilevered beam, while the second one considers two aluminium beams bonded with a polymer adhesive of different thickness (0,5; 1,2; 1,75; 3,1 and 5 mm). The polymer adhesive considered in the study is a specially designed flexible...
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Manufacturing of resistant joints by rolling for light tubular structures
PublicationKoncepcja łączenia aluminiowych elementów rurowych z zastosowaniem nagniatania plastycznego jest alternatywą do istniejących metod łączenia przez spawanie i skręcanie. W artykule prezentowane są oryginalne wyniki badań wpływu parametrów nagniatania wewnętrznego i zewnętrznego oraz różnych postaci powierzchni łączonych na wytrzymałość złącza (aluminium-aluminium) pod wpływem rozciągających sił osiowych.Badania przeprowadzono na...
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Damage localisation in a stiffened plate structure using a propagating wave
PublicationThe paper presents an application of changes in propagating waves for damage detection in a stiffened aluminium plate. The experimental investigation was conducted on an aluminium plate with riveted two L-shape stiffeners. The wave has been excited with a piezoelectric transducer and measured with the Laser Scanning Doppler Vibrometer. Recorded signals were analysed using the special signal processing techniques developed for damage...
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Failure of austenitic stainless steel tubes during steam generator operation
PublicationThe article presents the failure process of austenitic stainless steels used in power devices, such as heat exchangers, steam generators, in terms of local corrosion: pitting, stress and intergranular corrosion, paying particular attention to welded joints area. The effect of steel chemical composition, microstructure, welding process and work environment was analyzed. The second part of the article presents the results of the...
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An investigation on residual stress and fatigue life assessment of T-shape welded joints
PublicationThis paper aims to quantitatively evaluate the residual stress and fatigue life of T-type welded joints with a multi-pass weld in different direction. The main research objectives of the experimental test were to test the residual stress by changing direction along with multiple wielding passes and determine the fatigue life of the welded joints. The result shows that compressive residual stress increases in the sample gradually...
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Corrigendum to “An investigation on residual stress and fatigue life assessment of T-shape welded joints” [Eng. Fail. Anal. 141 (2022) 106685]
PublicationThis paper aims to quantitatively evaluate the residual stress and fatigue life of T-type welded joints with a multi-pass weld in different direction. The main research objectives of the experimental test were to test the residual stress by changing direction along with multiple wielding passes and determine the fatigue life of the welded joints. The result shows that compressive residual stress increases in the sample gradually...
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Investigation of behaviour of metal structures with polymer dampers under dynamic loads
PublicationA large number of accidents concerning structures subjected to dynamic loads have been recently observed. One of the examples of such a structure is a temporary steel grandstand erected using scaffolding system. Dynamic load that is generated by crowd movement has a significant influence on the behaviour of the structure and may lead to excessive structural vibrations. The aim of the study is to consider the idea of using polymer...
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Activated Tungsten Inert Gas Weld Characteristics of P91 Joint for Advanced Ultra Supercritical Power Plant Applications
PublicationActivated Tungsten Inert Gas (A-TIG) welding, a variant of tungsten inert gas (TIG) welding, was used for welding P91. In Generation IV power plants, P91 welds are prone to premature failure due to the presence and formation of brittle phases and creep at high temperatures. When performing A-TIG welding, the flux composition plays a role in the reversal of the Marangoni flow in the weld pool, which ultimately determines the level...
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Prognozowanie właściwości złączy spawanych pod wodą metodą lokalnej komory suchej
PublicationNiniejsza praca jest poświęcona spawaniu pod wodą metodą lokalnej komory suchej (MLKS) i przedstawia metodologię oraz narzędzia umożliwiające prognozowanie właściwości złączy spawanych wykonanych przy zastosowaniu tej odmiany spawania. Monografia zawiera opis rozwoju spawania pod wodą oraz charakterystykę metod wykorzystywanych do realizacji prac spawalniczych. Zaproponowano nowy podział metod spawania pod wodą, uwzględniający...
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Mechanical and Microstructural Characterization of TIG Welded Dissimilar Joints between 304L Austenitic Stainless Steel and Incoloy 800HT Nickel Alloy
PublicationIn this article, the mechanical properties and microstructure of 304L austenitic stainless steel/Incoloy 800HT nickel alloy dissimilar welded joints are investigated. The joints were made of 21.3 mm × 7.47 mm tubes using the TIG process with the use of S Ni 6082 nickel filler metal. No welding imperfections were found and high strength properties of joints were obtained, meeting the assumed acceptance criteria of the product’s...
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Fatigue life improvement using low transformation temperature weld material with measurement of residual stress
PublicationWelding processes often produce high levels of tensile residual stress. Low transformation temperature (LTT) welding wires utilise phase transformation strains to overcome the thermal contraction of a cooling weld. In this paper, the residual stress within each weld was quantified using the milling/strain gauge method, being the strain change measured as the weldment was milled away. The fatigue tests were conducted under uniaxial...
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Corrigendum to “Fatigue life improvement using low transformation temperature weld material with measurement of residual stress” [Int. J. Fatigue 164 (2022) 107137]
PublicationWelding processes often produce high levels of tensile residual stress. Low transformation temperature (LTT) welding wires utilise phase transformation strains to overcome the thermal contraction of a cooling weld. In this paper, the residual stress within each weld was quantified using the milling/strain gauge method, being the strain change measured as the weldment was milled away. The fatigue tests were conducted under uniaxial...
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Singlet exciton interactions in solid films of Alq3.
PublicationW pracy tej na podstawie pomiarów zależności wydajności fluorescencji od natężenia światła wzbudzjącego, wyznaczono stałą oddziaływania ekscyton singletowy - ekscyton singletowy w warstwie organicznego kompleksu aluminium Alq3.
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Badanie przyczyn korozji skraplaczy aluminiowych.
PublicationPrzeprowadzono badania aluminiowych skraplaczy pracujących w układach chłodzenia tramwajów. Stwierdzono, że problemy z korozją są wynikiem stosowania środków myjących o właściwościach korozyjnych w stosunku do zastosowanego aluminium.
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AN OVERVIEW OF HEAT TRANSFER ENHANCEMENT BASED UPON NANOPARTICLES INFLUENCED BY INDUCED MAGNETIC FIELD WITH SLIP CONDITION VIA FINITE ELEMENT STRATEGY
PublicationThe mathematical model of heat generation and dissipation during thermal energy transmission employing nanoparticles in a Newtonian medium is investigated. Dimensionless boundary layer equations with correlations for titanium dioxide, copper oxide, and aluminium oxide are solved by the finite element method. Parameters are varied to analyze their impact on the flow fields. Various numerical experiments are performed consecutively...
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Influence of annealing on joint zone of explosive welded and rolled Al-Cuplate
PublicationRosnące wciąż wymagania co do metalowych materiałów jednorodnych przyczyniło się do zwiększenia zainteresowania materiałami platerowanymi. Blachy platerowane często znajdują zastosowanie w przemyśle chemicznym i petrochemicznym jako materiały antykorozyjne odporne na działanie agresywnego środowiska, w przemyśle okrętowym jako łączniki stopów aluminium ze stalą, w budowie zgrzewarek jako połączenia szczęk z blachą stalową, w przemyśle...
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Badania wytrzymałościowe zgrzein łączących pręty zbrojeniowe o średnicy Ø30mm
PublicationZakres badań dotyczy oceny wytrzymałościowej zgrzein doczołowych, wykonanych metodą zwarciową. Elementami zgrzewanymi były pręty zbrojeniowe o średnicy Ø30mm. Badania związane są z okresową kontrolą stabilności parametrów zgrzewarki, szczególnie w odniesieniu do górnych, dopuszczalnych przez producenta zakresów parametrów zgrzewania oraz analizą wyników i porównaniu rezultatów prób wytrzymałościowych uzyskanych w 2019 i 2020 w...
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Study on Microstructure and Mechanical Properties of Laser Welded Dissimilar Joint of P91 Steel and INCOLOY 800HT Nickel Alloy
PublicationThis investigation attempts to explore the weld characteristics of a laser welded dissimilar joint of ferritic/martensitic 9Cr-1Mo-V-Nb (P91) steel and Incoloy 800HT austenitic nickel alloy. This dissimilar joint is essential in power generating nuclear and thermal plants operating at 600–650 °C. In such critical operating conditions, it is essential for a dissimilar joint to preserve its characteristics and be free from any kind...
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Assessment of absorbability of seamless flux cored wires stored in extreme conditions
PublicationWater absorption tests by gravimetric method of three specimens of seamless rutile flux cored wires for flux cored arc welding were carried out. Examined wires are characterized by varied absorbability (Wg is ranged from 0.03 to 0.11% after 200 h of moisturizing).
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Application of the Barkhausen effect probe with adjustable m agnetic field direction for stress state determination in the P91 ste el pipe
PublicationThe paper presents the results of application of a novel Barkhausen effect (BE) probe with adjustable magnetizing field direction for the stress level evaluation in ferromagnetic materials. The investigated sample was in a form of a pipe, made of P91 steel that was anisotropic due to the production process. The measurements were performed before and after welding, revealing the influence of welding process on the residual stress...
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Methods of material parameters identification for isotropic damage in viscoplastic flow conditions
PublicationW pracy zaprezentowano trzy metody identyfikacji parametrów materiałowych dla izotropowego zniszczenia w warunkach lepkoplastycznego płynięcia. Przedstawiono wyniki identyfikacji dla dwóch stopów aluminium, które następnie zweryfikowano porównując wyniki symulacji numerycznych z wynikami eksperymentalnymi.
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Electroconducting polymers as a corrosion protection materials review
PublicationAutorzy przywołują 89 pozycji literaturowych dotyczących użycia polimerów elektroaktywnych w ochronie metali przed korozją. Wykazano, że najczęściej wykorzystywany w tym celu jest polipirol. Przytoczone prace dotyczą ochrony stali, aluminium, cynku oraz stopów magnezu.
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Wstępne badania technologii spawania złączy narożnych ze stali niskoweglowej i nierdzewnej o grubości g=6mm i g=10mm
PublicationCelem pracy był dobór parametrów spawania dla spoin narożnych o grubości 6mm i 10mm próbek wykonanych ze stali niskowęglowej S355 i stali nierdzewnej - typu 304 (X6CrNI18-10). Złącza były spawane laserowo, jednostronnie z pełnym przetopem a powierzchnie lica i grani zapewniają uzyskanie szczelności przylegającego elementu uszczelniającego. Próbki zostały dostarczone przez Zleceniodawcę. Próby zostały przeprowadzone na stanowisku...
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Corrosion behavior of hydrogen charged super duplex stainless steel welded joints
PublicationThe electrochemical behavior of the weld metal, heat-affected zone (HAZ), and base material of super duplex stainless steel (SDSS) welded joints, made with the application of flux-cored arc welding (FCAW) and submerged arc welding (SAW), were investigated with the use of metallographic examinations (optical microscopy and scanning electron microscopy), potentiodynamic polarization measurements and total hydrogen content determination...