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Search results for: WOOD%20CUTTING
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Productivity of wood cutting process
PublicationW artykule przedstawiono analizę przykładowej linii przecinania drewna. Produktywność linii oceniono na podstawie stopnia wykorzystania przecinarki i faktycznej prędkości przecinania.
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Is It Right To Predict Cutting Forces On The Basis Of Wood Density?
PublicationSeveral properties of wood can be correlated to wood density. It is widely accepted that the cutting power requirements are following this general assumption. Therefore, according to classic literature sources available for determination of the cutting power for both band- and circular- sawing machines, the cutting power requirements (and/or cutting forces) are computed as a function of the wood specific gravity SG. It was shown...
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Analyses of Shear Angle in Orthogonal Cutting of Pine Wood
PublicationThe determination of energy effects for wood machining processes, such as cutting power and cutting forces, is very useful in designing of manufacture process of wooden products. A more accurate prediction of cutting forces requires a correct determination of the shear angle value, which can be determined using various models. In this article, shear angle values for an orthogonal linear cutting process of pine wood are determined. The...
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Analysis of transverse load of saw in wood cutting process
PublicationW pracy przedstawiono przyczyny, rodzaje i efekty poprzecznego obciążenia zarówno pojedynczego ostrza, jak również wypadkowego obciążenia piły w procesie przecinania drewna. Dokonano rozkładu całkowitej siły odporowej na składową wolną- i szybkozmienną. Przedstawiono skutki wpływu poszczególnych rodzajów poprzecznego obciążenia pił na dokładność obróbki.
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Sawing of wood - mechanics of cutting process, tools and machines.
PublicationW pracy przedstawiono wpływ obciażenia piły na dokładnośc przecinania. Zaprezentowano pilarkę ramową z eliptyczną trajektorią ruchu pił i hybrydowym dynamicznie wyrównoważonym napędem ramy piłowej, jak również wizyjny kontroler ostrzy pił tarczowych.
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New approaches to cutting resistance estimation of wood cutting process with circular-saw blades
PublicationTheoretical and experimental determination of values of cutting resistance belongs to the basic and simultaneously the most developed field of mechanics of this process. Energetic effects of wood sawing process are mainly calculated on the basis of the specific cutting resistance which, in wood cutting, is a function on a lot of factors. In this paper new method for calculation of cutting resistance is described. The latter method...
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Specific cutting resistance while sawing of wood - the size effect
PublicationW artykule przedstawiono wyniki analiz zmian właściwego oporu skrawania, przy zastosowaniu współczesnej mechaniki pękania z uwzględnieniem wiązkości. Analizy wykonano dla procesu przecinania drewna na pilarce ramowej PRW15M drewna jesionu i jesionu modyfikowanego termicznie. Zastosowane podejście pozwala na wyjaśnienie zjawiska wzrostu właściwego powierzchniowego oporu skrawania dla niewielkich grubości warstwy skrawanej jako efektu...
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The original method of cutting power forecasting while wood sawing
PublicationEfekty energetyczne procesu przecinania drewna piłami (siły skrawania i moc skrawania) przy klasycznym podejściu do zagadnienia są określane na podstawie wartości właściwego powierzchniowego oporu skrawania. Z drugiej strony siły skrawania można rozważać z punktu widzenia współczesnej mechaniki pękania. Prognozowanie wartości kąta ścinania z zastosowaniem modeli uwzględniających wiązkość materiału obrabianego, ścinanie w płaszczyźnie...
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On some approaches to cutting power estimation while wood sawing
PublicationW niniejszym artykule przedstawiono i porównano metody, które mogą być stosowane do szacowania mocy skrawania przy przecinaniu drewna na pilarkach tarczowych. Przy klasycznym podejściu efekty energetyczne procesu przecinania drewna piłami są obliczane na bazie właściwego powierzchniowego oporu skrawania. W internecie dostępne są narzędzia do określania mocy skrawania w postaci oprogramowania dostępnego on-line, przykładowo "Horsepower...
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AN ALTERNATIVE WAY OF DETERMINING MECHANICAL PROPERTIES OF WOOD BY MEASURING CUTTING FORCES
PublicationThe cutting force is an energetic effect of splitting material, and might be therefore considered from a point of view of modern fracture mechanics. The dedicated mathematical model developed for description of the wood cutting has been developed here on the base of fracture theory, and includes work of separation (fracture toughness) in addition to the material plasticity and friction. The effect of the cutting edge dullness is...
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The prediction method of the shear angle in the cutting zone during wood sawing
PublicationW artykule opisano metodę przewidywania kąta ścinania w strefie skrawania dla przypadku przecinania drewna. Kąt ścinania był określany z wykorzystaniem współczesnej mechaniki pękania. Nieliniowe równanie opisujące tą wielkość było rozwiązywane numerycznie za pomocą metody iteracyjnej Newton-Raphson. Otrzymane wyniki obliczeń wykazują możliwość rozszerzenia obszaru modelowania efektów energetycznych procesu przecinania drewna nawet...
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Methodology for determination of the selected mechanical properties of wood based on cutting tests
PublicationFrom kiln-dried spruce wood (with steam) as well as in natural conditions were randomly selected 8 samples. After determining the average dimensions, moisture content and density of the samples they have been cut on the frame sawing machine PRW15M for measurement of cutting power. Based on those results from a linear rela-tionship of cutting power versus feed per toot mechanical properties of wood such as facture toughness and...
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Transportation of chips in the machining zone during cutting wood with circular saw
PublicationW pracy przedstawiono analizę odprowadznia wiórów ze strefy skrawania na zewnątrz materiału obrabianego przy przecinaniu drewna piłą tarczową.
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The effect of the late wood share in the annual ring growth on the cutting power
PublicationW pracy przedstawiono wpływ udziału drewna późnego w przyroście rocznym na zapotrzebowanie mocy skrawania na jedną piłę podczas przecinania drewna sosnowego na pilarce ramowej PRW15-M. Drewno sosnowe pochodziło z 4. Krain Geograficznych Polski. Otrzymane wyniki poddano analizie statystycznej, która wykazała, że dla większości Krain korelacja pomiędzy udziałem drewna późnego w przyroście rocznym i mocą skrawania była znacząca na...
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Recent progress in research on the cutting processes of wood. A review COST Action E35 2004–2008: Wood machining – micromechanics and fracture
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Recent progress in research on the cutting processes of wood. A review COST Action E35 2004-2008: Wood machining - micromechanics and fracture
PublicationZaprezentowano postępy w badaniach przecinania drewna ze szczególnym uwzględnieniem nowych metod dedykowanych zwiększeniu wydajności materiałowej w tartacznictwie. Zademonstrowano przydatność współczesnej mechaniki pękania do szacowania mocy skrawania dla pił, których wartości rozwarcia są różne od pił użytych w badaniach skrawalnościowych. W tych ostatnich wyznaczano wiązkość materiału obrabianego oraz naprężenia tnące. Badania...
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Recent progress in research on the cutting processes of wood. A review COST Action E35 2004-2008: Wood machining - micromechanics and fracture
PublicationZaprezentowano postępy w badaniach przecinania drewna ze szczególnym uwzględnieniem nowych metod dedykowanych zwiększeniu wydajności materiałowej w tartacznictwie. Zademonstrowano przydatność współczesnej mechaniki pękania do szacowania mocy skrawania dla pił, których wartości rozwarcia są różne od pił użytych w badaniach skrawalnościowych. W tych ostatnich wyznaczano wiązkość materiału obrabianego oraz naprężenia tnące. Badania...
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Peptidoglycans in cutting fluids – a good indicator of bacterial contamination?
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Effect of pine impregnation and feed speed on sound level and cutting power in wood sawing
PublicationThe sound levels along with the cutting power registered during the sawing process of the impregnated and non-impregnated pine wood at two feed speeds are shown and compared in this paper. Statistically significant differences in the acoustic signals occurred at the lower feed rate. The differences became smaller with an increase in the feed speed. In contrast to the sound signal, the differences...
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Does the decline of red wood ants after clear-cutting favour epigeic arthropods?
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The effect of current signal filtering method on the value of cutting power while sawing wood
PublicationThe goal of this work was to investigate an effect of various signal pre-processings on the outline of the electrical power curve and its influence on the measured cutting force estimation. Two signal processing methods were selected for the needs of the experiment, including digital filter and wavelet transform. The filter used was Butterworth, 3rd order band-stop with the cut-out band from 45 Hz to 55 Hz. The second approach...
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Selected mechanical properties of steam kiln-dried wood determined on the basis of cutting power
PublicationW artykule przedstawiono wyniki wiązkości oraz naprężeń granicznych przy ścinaniu drewna suszonego z użyciem pary wodnej na podstawie zmierzonych wartości mocy skrawania. Badaniom poddawano próbki dębowe oraz sosnowe pochodzące z północnych regionów Pomorza. Wykazano, że przyspieszone suszenie drewna z użyciem pary wywołuje obniżenie badanych właściwości mechanicznych, które wyznaczano z wykorzystaniem współczesnej mechaniki pękania.
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AN INNOVATIVE APPROACH TO PREDICTION ENERGETIC EFFECTS OF WOOD CUTTING PROCESS WITH CIRCULAR-SAW BLADES
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. The aim of the paper is to present a new calculating model using the application of modern fracture mechanics and to compare cutting parameters of native beech, Bendywood...
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Feed forces during cutting of wood on frame sawing machines with narrow-kerf saws.
PublicationW pracy przedstawiono wybrane efekty energetyczne procesu przecinania drewna na pilarce ramowej za pomocą cienkich pił. Opisano wyniki badań eksperymentalnych sił posuwu przy zastosowaniu pił o dobrej jakości krawędzi skrawających (piły ostre) oraz pił których krawędzie skrawające były obarczone błędami wykonania w postaci wyszczerbień i wykruszeń krawędzi skrawających. Badania przeprowadzono na pilarce ramowej PRW15M.
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Forecasting values of cutting power for the sawing process of impregnated pine wood on band sawing machine
PublicationW artykule przedstawiono prognozowane wartości mocy skrawania dla pilarki taśmowej (ST100R firmy STENNER), które są stosowane w polskich tartakach. Wartości mocy skrawania oszacowano dla drewna sosny zwyczajnej (Pinus sylvestris L.), które zostało poddane impregnacji. Dla porównania wyznaczono również wartości mocy skrawania dla drewna niezaimpregnowanego. Wartości te określono za pomocą innowacyjnej metody prognozowania sił skrawania,...
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The effect of the wood temperature upon specific cutting resistance during machining with narrow-kerf saws
PublicationW pracy przedstawiono wyniki badań eksperymentalnych właściwego powierzchniowego oporu skrawania drewna sosny w funkcji wilgotności drewna, temperatury drewna oraz prędkości posuwu podczas przecinania cienkimi piłami. Proces cięcia prowadzono na pilarce ramowej wielopiłowej PRW15M. Sosnowe próbki przed badaniami mrożono w komorze klimatycznej - temperatura drewna -5 C deg., -20 C deg., +20 C deg. Czas wymrażania przed próbami określano...
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CUTTING POWER FORECASTING WHILE WOOD SAWING: FRACTURE MECHANICS APPROACH AND AXELSSON’S MODEL COMPARISON
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (power) could be considered from a point of view of modern fracture mechanics. Another way is to forecast cutting power consumption on...
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Comparison of the fracture toughness of pine wood determined on the basis of orthogonal linear cutting and frame sawing
PublicationIn this paper, the values of the fracture toughness of Scots pine determined by cutting tests are presented. The cutting tests were carried out using the samples of Scotch pine (Pinus sylvestris L.) from Pomeranian Region, Poland. These experiments were carried out on two research stands: orthogonal linear cutting tests were conducted using the microtome instrument and the frame saw PRW-15M was used for sawing tests. The values...
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A newly-developed model for predicting cutting power during wood sawing with circular saw blades
PublicationIn the classical approach, cutting forces and cutting power in sawing processes of orthotropic materials such as wood are generally calculated on the basis of the specific cutting resistance kc (cutting force per unit area of cut). For every type of sawing kinematics (frame saws, band saws and circular sawing machines) different empirical values of specific cutting resistance kc have to be applied. It should be emphasised that...
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Geometrical conditions of saw blade`s entering into and going out of material during wood cutting
PublicationW pracy przedstawiono analizę geometrycznych warunków wejścia i wyjścia ostrza piły z materiału obrabianego przy przecinaniu drewna. Przedstawiono czasowy i przestrzenny rozkład geometrycznych parametrów wejścia i wyjścia ostrza i ich wpływ na trwałość ostrzy i dokładność przecinania.
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By-Products from Food Industry as a Promising Alternative for the Conventional Fillers for Wood–Polymer Composites
PublicationThe present paper describes the application of two types of food-industry by-products, brewers’ spent grain (BSG), and coffee silverskin (ŁK) as promising alternatives for the conventional beech wood flour (WF) for wood–polymer composites. The main goal was to investigate the impact of partial and complete WF substitution by BSG and ŁK on the processing, structure, physicochemical, mechanical, and thermal properties of resulting...
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Revisiting The Determination Of Cutting Power While Sawing Of Wood With Circular Saw Blades By Means Of Fracture Mechanics
PublicationIn the classical approach, energetic effects (cutting forces and cutting power) of wood sawing process are generally calculated on the basis of the specific cutting resistance, which is in the case of wood cutting the function of more or less important factors. On the other hand, cutting forces (power) could be considered from a point of view of modern fracture mechanics. Cutting forces may be employed to determine not only toughness...
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The differential impact of a density of Polish pine wood on cutting forces with its origin region taken into consideration
PublicationIn the article the dependence of cutting forces in a function the density of wood with regard to the wood origin are presented. Samples used in experiment were with Scotch pine (Pinus sylvestris L.) originating from four provenances in Poland (Figure 1). Wood density was measured by two methods: stereometric method (global density) and radiometric method (local density). Stereometric method consists in measurements the volume...
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The Effect of Wood Provenance and Density on Cutting Forces While Sawing Scots Pine (Pinus sylvestris L.)
PublicationSeveral properties of wood including the cutting power requirements can be correlated to wood density. Therefore, according to the literature, the cutting power requirements (and/or cutting forces) could be computed as a function of the wood specific gravity. This research shows that such an approach, based solely on specific gravity, may be considered a rather rough and imperfect estimate of cutting power. Samples of Scots pine...
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Predicting cutting power for band sawing process of pine and beech wood dried with the use of four different methods
PublicationWood drying is an important stage in the woodworking process. After drying, wood is subject to a re-sawing process, for which a high quality surface, low material loss, and high efficiency are often required. In this paper, forecasted values were presented of cutting power for the re-sawing process of pine and beech wood that were dried with four different methods. Forecasting of cutting power for an industrial band saw machine...
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Dynamics of cutting power during sawing with circular saw blades as an effect of wood properties changes in the cross section
PublicationIn the paper the effect of the method calculation upon the cutting power is presented. In computations were used models in which fracture toughness was incorporated. The comparison concerned models as follows: FM-CM – classic model in which the sum of all uncut chip thicknesses of the simultaneously teeth engaged represented the mean uncut chip thickness, FM-FDM – full dynamical model in which besides variable uncut chip thickness...
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Cutting power estimation of the bandsawing process of beech wood (Fagus sylvatica L.) dried in three operating modes
PublicationIn this paper the predicted values of cutting power for bandsawing machine (ST100R, f. Stenner), which is located at the sawmill company Complex in Dziemiany, were presented. The values of cutting power were forecasted for beech wood (Fagus sylvatica L.), from the northern part of Pomerania region in Poland, which was dried in three operating modes: BKP - air drying at 25oC, BKS - air-steam mixture drying at 80oC, BKW - steam drying...
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Fracture mechanics model of cutting power versus widespread regression equations while wood sawing with circular saw blades
PublicationA comparison of the theoretical cutting power consumption results forecasted with the model (FM_CM model) which include work of separation (fracture toughness) in addition to plasticity and friction, and two widespread regression equations while wood sawing with circular saw blades has been described. in and cutting power consumption forecasted. In computations of the cutting power consumption during rip sawing of Scots pine wood...
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Analyses of the effect of tooth rake angle and friction conditions upon the shear angle in the cutting zone during wood sawing. - [Chapter III]W : Wood machining and processing - product and tooling quality development
PublicationW pracy przedstawiono analizy wpływu wartości kąta natarcia piły i warunków tarcia na zmiany kata ścinania w strefie skrawania podczas przecinania drewna. W obliczeniach numerycznych kąta ścinania wykorzystywano podejście oparte o współczesną mechanikę pękania. Obliczenia prowadzono dla próbek z drewna dębu, jesionu po modyfikacji termicznej jak również dla drewna niemodyfikowanego. Dla drewna jesionowego modyfikowanego termicznie...
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Wood Moisture-Content Measurement Accuracy of Impregnated and Nonimpregnated Wood
PublicationThe influence of the impregnation process of pine wood (Pinus sylvestris L.) samples on the electrical resistance changes and the moisture-content measurement accuracy is presented in this paper. In this study, the resistances of impregnated and nonimpregnated green pine timber harvested from northern Poland were compared. An impregnation method based on a vacuum-pressure chamber was used. Copper salts were applied as the impregnated...
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Polyurethane-wood composites (PU-WC) as a method of wood waste management
PublicationIn recent years, due to the progressive environmental degradation and increase of environmental awareness, the sustainability of production systems in wood processing, the wood industry, and wood waste management is a crucial issue for European industry and society. Consequently, the problem of generating wood-like waste and the associated risks has become an increasingly noticeable challenge for science. Although various methods...
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The forecasted values of cutting power for sawing on band sawing machines for Polish Scots pine wood (Pinus sylvestris L.) in a function of its provenance.
PublicationIn this paper the predicted values of cutting power for band sawing machine (EB 1800, f. EWD), which is used in the Polish sawmills, were showed. The values of cutting power were forecasted for Scots pine (Pinus sylvestris L.) wood of five provenances from Poland. These values were determined using an innovative method of predicting the cutting power, which takes into account of elements of fracture mechanics. The resulting predictions...
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Impact of high temperature drying process on beech wood containing tension wood
PublicationThe technology of high temperature drying has a great inuence on dimensional and selected physical changes in tension wood. Article is focused on the measurement properties such as moisture content, color changes and longitudinal warping. The quality of beech wood is determined based on structure and properties of wood, frequency of defects in wood material. The tension wood is considered as an important wood defect causing negative...
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Smoothing of wood surface by burnishing
PublicationW artykule zaprezentowano rozwój bezwiórowych metod obróbki wykańczającej drewna. Przedstawiono wpływ nagniatania ślizgowego na chropowatość powierzchni drewna. Badania przeprowadzono na próbkach wykonanych z drzewa sosnowego toczonych i nagniatanych ślizgowo. Nagniatanie ślizgowe przeprowadzono z wykorzystaniem nagniataka elastycznego o elemencie ślizgowym wykonanym z Karbonado. Wyniki odniesiono do głównych parametrów nagniatania...
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Effect of applied standard wood machining fluid on colour and chemical composition of the machined wood surface
PublicationAppropriate monitoring of wood machining processes is a key issue to ensure the expected quality of the processed wood, expected efficiency and minimize energy consumption of production processes. A new trend is the design of environmentally friendly machining fluids. In this paper, as a preliminary study in this field, the effect of applied standard wood machining fluid on changes in the colour and chemical composition of the...
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A novel approach in wood waste utilization for manufacturing of catalyst-free polyurethane-wood composites (PU-WC)
PublicationIn recent decades, due to the increase in environmental awareness and noticeable environmental degradation, the area of wood waste management has attracted increasing attention. The purpose of this study is to develop a new type of highly filled polyurethane wood-composite (PU-WC) by the utilization of large amount of wood wastes without addition of a catalyst. Although wood-plastic composites (WPCs) are widely known, there is...
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Synthesis and characterization of biopolyols through biomass liquefaction of wood shavings and their application in the preparation of polyurethane wood composites
PublicationThe sustainability of production systems in wood processing, wood industry, and wooden waste disposal is an important issue for European industry and society. Proper development of products based on renewable wood resources gives an opportunity to provide materials with long-term environmental, social, and economic sustainability. This study aims to establish a new way of forestry and agricultural waste materials utilization by...
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On-line measurement of wood surface smoothness
PublicationThe latest progress in the field of optics and microelectronics resulted in development of new generation vision systems capable of scanning surface topography with very high sampling frequencies. The blue color of illuminating light as well as novel systems for controlling ultra-thin laser line thickness allows measurement of the porous surface of wood with a triangulation method. Three alternative sensors were tested here in...
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Gas-steam mixture wood drying
PublicationBadania skuteczności suszenia wysokotemperaturowego suszenia drewna w komorze suszarniczej - wstępne wyniki.
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The influence of drying parameters on wood properties
PublicationResults of influence of gas-steam mixture drying process on wood mechanical properties are presented. Wood species, namely pine (Pinus sylvestris L.) and beech (Fagus silvatica L.) from the northern part of Pomerania region in Poland, were subject of steam kiln-drying process in a laboratory kiln specially arranged for that reason.