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Institute of Mechanics and Machine Design
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Catalog Publications
Year 2017
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Numerical modelling of 3D printout using line (1D) elements
PublicationA proposition of some numerical modelling of the 3D printout is presented in the paper. The proposed model is composed of some 1D elements. The resulting numerical model of the infill consist of beam, spring and rigid elements. Obtained results confirm correctness of the proposed modelling method. Two methods of estimation of the spring parameters are proposed in the paper. In the first method, mechanical properties of the connecting...
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Opracowanie koncepcji oraz programów pilotowych modyfikacji mapy optymalnych prędkości obrotowych wrzeciona
PublicationPodczas obróbki przedmiotów o małych gabarytach, dobór najbardziej korzystnej prędkości obrotowej wrzeciona w trakcie obróbki, jest realizowany na podstawie uogólnionego warunku Liao-Younga. Częstotliwość drgań samowzbudnych typu chatter może być różna dla różnych punktów powierzchni obrabianej. Dlatego tworzona jest mapa optymalnych prędkości obrotowych. W przypadku obrabiania przedmiotów ponadgabarytowych, wspomniana wcześniej...
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Opracowanie koncepcji oraz programów pilotowych optymalizacji sztywności zamocowania przedmiotu obrabianego
PublicationArtykuł ma na celu przedstawienie metody minimalizacji drgań podczas obróbki przedmiotów wielkogabarytowych bez konieczności sterowania w trybie on-line kinematycznymi parametrami skrawania w trakcie obróbki. Wykorzystuje do tego różne współczynniki sztywności zamocowania przedmiotu obrabianego przez lokalizację sprężystych elementów mocujących o znanej sztywności w określonych miejscach.
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Optimization of clamping stiffness during milling of high-dimensional structures with the use of techniques of experiment – aided virtual prototyping
PublicationThe subject of this paper is a method of searching for conditions of minimizing the vibration level of a tool-high dimensional flexible workpiece, at unchangeable technological parameters of the machining process. It depends on repeatable change of the values of the stiffness coefficients as soon as an optimal vibration state of the workpiece approaches. There are assessed the values of dominant ”peaks” in the frequency spectra...
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Optymalizacja sztywności zamocowania podczas frezowania przedmiotów wielkogabarytowych z wykorzystaniem wirtualnego prototypowania wspomaganego eksperymentem
PublicationPrzedstawiono rozważania dotyczące problemów nadzorowania drgań podczas frezowania wielkogabarytowych przedmiotów podatnych, z wykorzystaniem nowego sposobu doboru współczynników sztywności zamocowania przedmiotu obrabianego. Dotychczas powszechnie stosowany w pracach naukowych i badaniach przemysłowych sposób polegał na uwzględnieniu jedynie własności dynamicznych przedmiotu. Takie podejście jest niewystarczające, jeżeli o stanie...
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Pavement ageing influence on tyre/road noise
PublicationRoad surface should be constructed in a way that ensures safe and comfortable traffic conditions, not only when it is newly paved but also during its entire lifetime. An important factor in the asphalt mixture design process is also the expected pavement durability and stability of pavement properties over time. In many countries, road surface starts to play a significant role in traffic noise reduction actions. Selecting a particular...
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Porosity and shape of airborne wear microparticles generated by sliding contact between a low-metallic friction material and a cast iron
PublicationThe wear of brakes in transport vehicles is one of the main anthropogenic sources of airborne particulate matter in urban environments. The present study deals with the characterisation of airborne wear microparticles from a low-metallic friction material / cast iron pair used in car brakes. Particles were generated by a pin-on-disc machine in a sealed chamber at sliding velocity of 1.3 m/s and contact pressure of 1.5 MPa. They...
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Prevention of resonance oscillations in gear mechanisms using non-circular gears
PublicationOne of the main disadvantages of gear mechanisms is the occurrence of noise and vibrations. This study investigated the applicability of non-circular gears for preventing resonance oscillations in gear mechanisms. The influence of a small deviation of the gear centrodes from the nominal circles on kinematic and oscillatory characteristics was analysed. It was shown that a larger deviation results in a smaller resonance amplitude...
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PROBLEMS OF THE STARTING AND OPERATING OF HYDRAULIC COMPONENTS AND SYSTEMS IN LOW AMBIENT TEMPERATURE (PART IV) MODELLING THE HEATING PROCESS AND DETERMINING THE SERVICEABILITY OF HYDRAULIC COMPONENTS DURING THE STARTING-UP IN LOW AMBIENT TEMPERATURE
PublicationDesigners of hydraulically driven machines and devices are obliged to ensure during design process their high service life with taking into account their operational conditions. Some of the machines may be started in low ambient temperature and even in thermal shock conditions (due to delivering hot working medium to cold components). In order to put such devices into operation appropriate investigations, including experimental...
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PROBLEMS OF THE STARTING AND OPERATING OF HYDRAULIC COMPONENTS AND SYSTEMS IN LOW AMBIENT TEMPERATURE (PART V) METHODS ENSURING CORRECT START-UP OF HYDRAULIC COMPONENTS OF SHIP’S ONBOARD DEVICES IN LOW AMBIENT TEMPERATURES
PublicationA large number of hydraulic devices and systems are started in low ambient temperatures. A good example of such a device is the hoisting winch on the ship. Starting hydraulic drive units in thermal shock conditions (rapid supply of hot oil to the cold unit) may lead to incorrect operation of the actuating system, for instance, due to the loss of clearance between cooperating elements. The article presents methods to prevent the...
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Proportional-Derivative and Model-based Controllers used for a Serial Type Manipulator in case of a Variable Mass Payload
PublicationIn the paper, numerical analysis of dynamics of a variable mass system is considered. Its reference example is a serial-like manipulator composed of revolute joints and rigid bodies. Payload of its gripper is considered as its variable mass element (mass and inertia irregularly between subsequent payloads). For the rest of the system, inertia parameters are considered as known (precisely identified during the assembling process)....
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Prospects of Decreasing Power Losses in a Hydrostatic Thrust Bearing
PublicationIn numerous machines, axial load is carried by tilting pad thrust bearings known since the beginning of 20th century. These bearings are commonly bath lubricated, which is simple, does not require any additional pumps, and, due to this, such systems are highly reliable. In a contemporary technology, however, minimization of friction losses became an important goal of machinery improvement. Calculations based on elementary rules...
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Prosthetic Elements Made of the Ti-13Zr-13Nb Alloy by Selective Laser Melting
PublicationThe fabrication of the prosthetic foundations and bridges from the Ti-13Zr-13Nb alloy is described. The process was started from CAD/CAM design of 3D models of the foundations based on scanning of patient`s mouth. Next, 3D models were transformed into *.stl files for the manufacturing stage and then the manufacturing process by means of the selective laser melting with the SLM Realizer 100 equipment was made. The intrinsic structure...
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Przyczepa do pomiaru oporu toczenia opon i nawierzchni drogowych - wybrane zagadnienia
PublicationW artykule przedstawiono zasadę pomiaru współczynnika oporu toczenia opon i nawierzchni drogowych przy wykorzystaniu przyczepy R2 Mk2, skonstruowanej i wykonanej na Politechnice Gdańskiej. Pokazano przykładowe przebiegi dla uzyskanego współczynnika oporu toczenia oraz możliwość tworzenia trajektorii w Google Maps przy wykorzystaniu współrzędnych geograficznych z modułu GPS. W dalszej części omówiono pomiar średniej głębokości profilu...
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Quantification of ultrafine airborne particulate matter generated by the wear of car brake materials
PublicationThe wear of car brakes is one of the main sources of airborne particulate matter in urban environments. Ultrafine wear particles are of special environmental interest since they can easily penetrate the human body through inhalation and cause various diseases. In the present study, the contribution of ultrafine particles to airborne particulate matter emitted from car brake materials was investigated under different friction conditions....
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Reduction of road traffic noise by source measures — present and future strategies
PublicationThe current trend worldwide is less focused on reducing road traffic noise. This is in strong contrast to the severe impact of traffic noise to the general health and quality of life. A more holistic and combined strategy is needed. Current international rules and regulations regarding vehicles and tyres are not sufficient to reduce traffic noise levels in an effective way. Calculations show that these regulations will only yield...
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RESEARCH OF HYDRAULIC PISTON PUMPS’ START-UP IN LOW AMBIENT TEMPERATURES
PublicationStarting hydraulic pumps in low ambient temperatures may cause: decreased hydraulic-mechanical efficiency, larger vibration of hydraulic installation, faster wear and more frequent damage to the elements of pumps, change of material properties of elements, increase of pressure drop. As a result of increase of resistance of cold oil flow in the suction pipe, large underpressure may be experienced, causing incomplete filling of pump...
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Road texture influence on tyre rolling resistance
PublicationTyre performance, one of the critical factors for vehicle users, is strongly related to theroad surface characteristics, most notably to the pavement texture. Phenomena that occur at the tyre/road interface affect tyre friction (skid resistance), rolling resistance, tyre wear and tyre/road noise. This article deals with relationship between surface texture and rolling resistance of light and heavy vehicle tyres. Mean profile depth...
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Rolling resistance and tyre/road noise on rubberised asphalt pavement in Poland
PublicationThe paper presents results of tyre/road noise and rolling resistance measurements performed on stone mastics asphalt (SMA) that contains rubberised asphalt, developed and produced by a refinery in Poland. Bituminous binder was modified with polymer and addition of crumb rubber. The first observations of asphalt mixture with the new kind of modified bitumen used on the field section are presented. Rolling resistance of passenger...
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Satelitowe agregaty pompowe
PublicationW publikacji przedstawiono konstrukcję satelitowego agregatu pompowego charakteryzującego się tym że pompa satelitowa o odwróconej kinematyce jest umieszczona wewnątrz silnika elektrycznego i zasysa ciecz poprzez otwór wydrążony osiowo w wale silnika. Zastosowana w agregacie pompa satelitowa o odwróconej kinematyce cechuje sie tym, że planeta oraz płyty kompensacyjne są nieruchome, a w ruch obrotowy wprawiana jest obwodnica. Prace...
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Search for the most useful geometry of an acoustic journal bearing
PublicationComputer simulations of a number of journal bearing’s geometries utilising acoustic levitation were carried out. The choice of the best geometry depended on the ability of a deformed shape, created by piezo-electric elements, to facilitate squeeze film ultrasonic levitation, and also to create three evenly distributed diverging aerodynamic gaps. Deformations of analysed variants of the bearing’s shape were generated by numerical...
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Selective Laser Melting of Ti Alloy for Manufacturing The Prosthetic Elements
PublicationThe selective laser melting (SLM) is the additive manufacturing method of custom-designed parts. The used materials and the applications are various, including medicine. The titanium and its alloys are materials for which the dimensional quality, surface smoothness and no or extremely low porosity are difficult to reach. In this paper, the successful attempt to obtain by SLM the individually designed prosthetic bridges is described....
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Shooting Gas Cylinders to Prevent Their Explosion in Fire
PublicationGas cylinders in general, and particularly cylinders containing acetylene, constitute a great potential danger to fire and rescue services involved in salvage operations. Experiments show that gas cylinders with acetylene, oxygen, hydrogen, CNG, LPG or CO2 may blow after short exposition to heat with very destructive effect as fragments of blown cylinder may fly even several hundred meters. In the case of acetylene the explosion...
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SIMPLY AND LOW COAST ELECTROMYOGRAPHY SIGNAL AMPLIFIER
PublicationRecently, there has been a noticeable increase in interest in solu tions utilizing electrical signals accompanying muscle activity. Electromyography (EMG) is a technique for recording, analysis and evaluating the electrical activity produced by striated muscle. Its great popularity is due, among other, to the ability to measure with non-invasive electrodes (calle d as sEMG surface electromyography)....
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SPECTRAL-BASED MODAL PARAMETERS IDENTIFICATION WITH MULTIPLE PARTICLE SWARMS OPTIMIZATION
PublicationThe paper presents usage of a Particle Swarm Optimization [1] based algorithm for spectral-based modal parameters identification. The main algorithm consists of two groups of swarms, namely, scouts and helpers. For the first group additional penalizing process is provided to force separation of scouting swarms in frequency space. The swarms have an ability to communicate with each other. At first stage, each swarm focuses on a...
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Sterowanie i ruchliwość struktury odkształcalnej o kinematyce równoległej
PublicationW rozdziale przedstawiono rezultaty analizy ruchliwości mikro-nadgarstka zaprojektowanego dla potrzeb laparoskopii wykonywanej z użyciem narzędzi o średnicy 2,5 mm. Omówiono budowę urządzenia uwzględniając odkształcalne struktury nadające ruchliwość konstrukcji, a następnie przestawiono algorytmy sterowania urządzeniem. Badania ruchliwości wykonano za pomocą specjalnie w tym celu skonstruowanej platformy pomiarowej. Wyniki analizy...
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Swarm-Assisted Investment Planning of a Bioethanol Plant
PublicationBioethanol is a liquid fuel for which a significant increase in the share of energy sources has been observed in the economies of many countries. The most significant factor in popularizing bioethanol is the profitability of investments in construction of facilities producing this energy source, as well as the profitability of its supply chain. With the market filled with a large amount of equipment used in the bioethanol production...
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Technika wirtualnego prototypownia wspomaganego eksperymentem w zastosowaniu do poszukiwania optymalnej prędkości obrotowej podczas frezowania przedmiotów wielkogabarytowych
PublicationPrzedstawiono rozważania dotyczące problemów nadzorowania drgań podczas frezowania wielkogabarytowych przedmiotów podatnych, z wykorzystaniem nowego sposobu dopasowania prędkości obrotowej wirującego narzędzia. Dotychczas powszechnie stosowana w pracach naukowych i badaniach przemysłowych modalna procedura nadzorowania drgań narzędzie-przedmiot obrabiany polegała na uwzględnieniu jedynie własności dynamicznych przedmiotu obrabianego....
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THE ANALYSIS OF THE INFLUENCE OF STRESS DISTRIBUTION ON WEAR PROFILE IN LUBRICATED SLIDING CONTACT OF UHMW-PE VS TITANIUM Ti-13Nb-13Zr ALLOY
PublicationMetal – polymer sliding contacts are a typical combination in industry and medicine. For decades such a set of materials has been the primary choice in human joints endoprosthetic technology. In this paper tribological issues of are presented from a research on the potential for practical use of Ti-13Nb-13Zr/UHMW-PE couple for orthopedic endoprosthesis. In tests on simplified models it is critically important to carefully...
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THE INFLUENCE OF HOUSING ARRANGEMENT AND INTERFERENCE ON PRELOAD AND THEORETICAL LIFETIME OF A SYSTEM OF TAPER ROLLER BEARINGS OF A HIGH SPEED SHAFT OF A WIND TURBINE GEARBOX
PublicationA system of two taper roller bearings can carry loads with a high ratio of axial load to radial load. Such a system was proposed for a wind turbine gearbox following the poor durability of original bearing design with the aim of increasing durability. Because of size limits, a proposed system is composed of two different taper roller bearings. Standard manufacturers’ catalogues do not provide information on recommended preload...
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The influence of water and mineral oil on volumetric losses in a hydraulic motor
PublicationIn this paper volumetric losses in hydraulic motor supplied with water and mineral oil (two liquids having significantly different viscosity and lubricating properties) are described and comparison. The experimental tests were conducted using an innovative hydraulic satellite motor, that is dedicated to work with different liquid, including water. The sources of leaks in this motor are characterized and described also. On this...
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THE USE OF THE Ti-13Zr-13Nb ALLOY POWDER FOR MANUFACTURING OF PROSTHETIC PARTS BY SELECTIVE LASER MELTING
PublicationThe 3D printing is a manufacturing technique belonging to the additive methods able to prepare the designed parts for various purposes. The present reasearch was aimed to fabricate the prosthetic foundations and bridges made of the new Ti-13Zr-13Nb alloy by the selective laser melting (SLM) of a metal powder. The scanning electron examinations and micro scanning tomography were used to investigate the surface quality and intrinsic...
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Tyre rolling resistance and its influence on fuel consumption
PublicationRolling resistance of tyres is one of the major resistive forces acting on any wheeled vehicle. Unfortunately, it is also one of the forces very difficult to measure. It is estimated that in certain traffic conditions (like for example constant speed driving with slow or moderate speed) so called Rolling Resistance Impact Factor may be as high as 0.3. This means that reduction of rolling resistance by 50% would lead to 15% of energy...
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Układ kompensacji wpływu wzniesienia oraz przyspieszenia w przyczepie do badania oporu toczenia
PublicationW artykule przedstawiono metodę pomiaru współczynnika oporu toczenia przy wykorzystaniu przyczepy opracowanej w Zakładzie Pojazdów na Politechnice Gdańskiej. Następnie omówiono opatentowany układ bezwładnościowy do korekcji wpływu wzniesienia oraz metodę korekcji wpływu przyspieszenia wzdłużnego. W dalszej części przedstawiono przykładowe wyniki obrazujące pomiar współczynnika CRR na wzniesieniu przy zmiennej prędkości.
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Work safety in production processes located in Poland
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Wpływ implantacji jonowej na wybrane właściwości użytkowe stopu Ti-13Nb-13Zr w aspekcie zastosowania na elementy trące w endoprotezach stawu biodrowego
PublicationOgraniczeniem stosowania stopów tytanu na implanty długookresowe, które podlegają obciążeniom zmiennym jest, oprócz zjawiska metalozy, ich stosunkowo niska odporność na zużycie poprzez tarcie. Zachodzące procesy zużycia tribologicznego na powierzchniach współpracujących elementów pary trącej ograniczają żywotność sztucznych stawów, co najczęściej jest przyczyną operacji rewizyjnych, wskutek obluzowania się elementów nośnych endoprotezy...
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Wpływ kierowcy na opór toczenia samochodu
PublicationW pracy omówiono wpływ zachowań kierowcy na opory toczenia pojazdu w ruchu drogowym. Można tu wyróżnić styl jazdy kierowcy oraz jego dbałość o pojazd. Przedstawiono wzrost oporu toczenia w aspekcie dynamicznego przyspieszania oraz szybkiej jazdy na zakręcie. Przeanalizowano także wpływ na opór toczenia takich czynników jak: ciśnienie w ogumieniu obciążenie promieniowe, zbieżność kół jezdnych samochodu oraz zużycie ogumienia.
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WPŁYW POŁOŻENIA OSI OBROTU TARCZY WYCHYLNEJ NA SPRAWNOŚĆ OBJĘTOŚCIOWĄ POMP WIELOTŁOCZKOWYCH OSIOWYCH
PublicationW pracy dokonano opisu wpływu przecieków i ściśliwości cieczy na sprawność objętościową pomp wielotłoczkowych osiowych z wychylną tarczą. Zaproponowano przemieszczenie osi obrotu tarczy wychylnej w celu poprawy sprawności objętościowej. Opisano wpływ tego przemieszczenia na: względną objętość przestrzeni martwej, przecieki, sprawność objętościową, sprawność całkowitą, obciążenie bębna cylindrowego i obciążenie wychylnej tarczy....
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Wpływ wybranych właściwości maszyny badawczej na wynik eksperymentu tribologicznego z tarciem ślizgowym
PublicationNiniejsza monografia stanowi podsumowanie przekrojowych badań związanych z wpływem właściwości stanowiska badawczego (tribometru) na przebieg i rejestrowane wyniki eksperymentu tribologicznego z tarciem ślizgowym ciał stałych smarowanych cieczą w warunkach tarcia bez efektów smarowania hydrodynamicznego. Autor przedstawia wyniki kompleksowych analiz właściwości dynamicznych stanowiska badawczego w kontekście efektów obserwowanych...
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Zastosowanie środowiska LabView do wspomagania metod eksperymentalnej analizy modalnej
PublicationW artykule przedstawiono przykłady aplikacji napisanych w środowisku LabView i systemu pomiarowego, które wspomagają identyfikację własności dynamicznych obiektów metodami eksperymentalnej analizy modalnej. Opisano najważniejsze założenia, zastosowane techniki oraz rozwiązania kluczowych problemów napotkanych podczas tworzenia systemu pomiarowego. Trafność przyjętych rozwiązań została potwierdzona podczas użytkowania systemu w...
Year 2016
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2015. Motion analysis of a kitesurfer employing a vision-based measurement system
PublicationAbstract. Kitesurfing is a relatively new phenomenon with rising popularity worldwide – a recently developed extreme watersport considered a high-risk injury sport. It combines elements of several other sports, in particular, sailing, surfing, windsurfing, wakeboarding, and snowboarding. The main purpose of authors’ research in the present paper is to use a vision-based system for measuring a kitesurfer’s body movements in order...
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A Conception of Pairwise Comparisons Model for Selection of Appropriate Body Surface Area Calculation Formula
PublicationBody surface area (BSA) may be computed using a variety of formulas, but the computed BSA differs from real BSA values for particular subjects. This is presented in the paper by computing BSA values for selected subject and comparing them to the real BSA value obtained with the use of a 3D body scanner. The results show inequalities in the relevant BSA computing formulas. Hence, there is a need to determine a method that will allow...
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A Study on Emission of Airborne Wear Particles from Car Brake Friction Pairs
PublicationThe emission of airborne wear particles from friction material / cast iron pairs used in car brakes was investigated, paying special attention to the influence of temperature. Five low-metallic materials and one non-asbestos organic material were tested using a pin-on-disc machine. The machine was placed in a sealed chamber to allow airborne particle collection. The concentration and size distribution of 0.0056 to 10 μm particles...
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Acoustic journal bearing – Performance under various load and speed conditions speed conditions
PublicationThe paper presents results of experimental testing aiming at finding out what effect system of piezo-electric actuators (PZTs)attached to an aerodynamic journal bearing has on the magnitude of shaft's motion within the bearing operating at specified speed and load. The results clearly demonstrate effectiveness of PZTs in mitigating the shaft's motion thus contributing to the increased stability of the bearing. This stabilizing...
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AN ATTEMPT AT IDENTIFYING THE INFLUENCE OF TEST HEAD ASSEMBLY STIFFNESS ON THE RESULTS OF A TRIBOLOGICAL EXPERIMENT CONDUCTED UNDER MICRO-OSCILLATION CONDITIONS
PublicationThe outcome of experimental research on a group of dry bearing materials carried out under small oscillation conditi ons and using a test rig designed and made at Gdansk University of Technology inspired the decision to find out if the stiffness of test head elements in fluenced the generated results. Therefore, a computer model utilising finite elements was devised and used to simulate the workings of the test head. The mode l...
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Analysis of Ceramic Elements with Ring-Crack Defects in Lubricated Rolling Contact
PublicationThe properties of ceramics, specifically low density, high hardness, high temperature capability and low coefficient of thermal expansion are of most interest to rolling element manufacturers. Surface ring cracks on lubricating rolling contact fatigue failure has been studied using numerical fracture analysis. Such cracks are very often found on ceramic bearing balls and decrease fatigue life rapidly. The numerical calculations...
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Analysis of Crash Computation on a Basis of the Pronciple of Linear Momentum and Kinetic Energy
PublicationThe article shows the calculation of a vehicle crash with a fixed pile, modelled by the finite element method. There were compared during the crash simulations changes in kinetic energy, as well as – changes in linear momentum and its derivative, with respect to time. Calculations were made in the HyperWorks CAE software environment. The obtained results show influence of various body parts and devices of the deceleration on...
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ANALYSIS OF THE POSSIBILITIES OF HIGH SPEED SHAFT BEARING SYSTEM DURABILITY INCREASE
PublicationDuring the operation of wind turbines with a gearbox of traditional configuration, a high failure rate of high-speed shaft bearings is observed. Such a high failures frequency is not reflected in standard bearing durability calculation methods, which can be attributed to atypical failure mechanism. To avoid observed problems in the 1.5 MW wind turbine, the modification of the existing bearing system is proposed. Multiple options,...
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Analytical solution of non-stationary heat conduction problem for two sliding layers with time-dependent friction conditions
PublicationIn this article we conduct an overview of various types of thermal contact conditions at the sliding interface. We formulate a problem of non-stationary heat conduction in two sliding layers with generalized thermal contact conditions allowing for dependence of the heat-generation coefficient and contact heat transfer coefficient on time. We then derive an analytical solution of the problem by constructing a special coordinate...
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Analytical Study of Sliding Instability due to Velocity- and Temperature-Dependent Friction
PublicationThe instability of sliding causes deterioration of performance characteristics of tribosystems and is undesired. To predict its occurrence, the motion of a body of a one-degree-of-freedom system with friction is investigated about the steady sliding equilibrium position. The motion equation is formulated with the friction coefficient dependent on the sliding velocity and contact temperature changing due to transient heat conduction...