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Search results for: anti-corrosion protection
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Anti‐corrosion protection of chimneys and flue gas ducts
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High temperature corrosion and corrosion protection of porous Ni22Cr alloys
PublicationIn this work corrosion kinetics of the porous IN625 alloy is studied in the temperature range of 700 °C – 800 °C in air and humidified hydrogen for up to 1000 hours. Moreover, an effective and simple method of reducing corrosion rates of porous alloys by the infiltration of the rare earths elements is shown. Modification by the yttrium containing precursor reduces the corrosion rate by a factor of 50 in air at 700 °C so that the...
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Protection of bridges against stray current corrosion
PublicationA case study of Siennicki Bridge stray current corrosion hazard is presented. A corrosion risk was caused by incorrectly designed tram line traction which goes over the bridge. No dielectric insulation between running rails and bridge steel construction was used. A variety of protection methods against stray currents are described. Characteristics of the endangered bridge were described. Impressed current cathodic protection system...
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Electroconducting polymers as a corrosion protection materials review
PublicationAutorzy przywołują 89 pozycji literaturowych dotyczących użycia polimerów elektroaktywnych w ochronie metali przed korozją. Wykazano, że najczęściej wykorzystywany w tym celu jest polipirol. Przytoczone prace dotyczą ochrony stali, aluminium, cynku oraz stopów magnezu.
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PROBLEMS WITH CORROSION PROTECTION STEEL STACKS IN FGD SYSTEMS
PublicationThis paper presents problems associated with corrosion of steel stacks and changes in philosophy of corrosion protection when implemented into flue gas desulphurization systems. In-situ tests were taken by means of electrochemical impedance spectroscopy at a stack which discharges flue gas before wet lime/limestone desulphurization. A very rapid soaking of spherical infill vinylester coating with electrolyte has been observed....
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Selection of Organic Coating Systems for Corrosion Protection of Industrial Equipment
PublicationThe most important element of corrosion protection in industrial conditions is the protective coating system. However, selecting the right coating can often be a real problem due to the sheer number of coating manufacturers and their products on the market. A quantitative approach based on the data mining technique used to analyze the obtained multi-site exposure data has been proposed. This was demonstrated by the example of the...
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Fabrication of anti-corrosion nitrogen doped graphene oxide coatings by electrophoretic deposition
PublicationThis work assesses anti-corrosion properties of graphene and N-doped graphene coatings deposited on copper by an electrophoretic method. Graphene oxide (GO) precursor was synthesized by an improved Hummers' method, whereas N-doping was performed hydrothermally in the presence of ammonia. After nitrogenation, doped graphene oxide samples (NGO) contained a reduced amount of oxygen and about 9% w/w nitrogen as pyridinic, pyrrole,...
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Fabrication of anti-corrosion nitrogen doped graphene oxide coatings by electrophoretic deposition
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Corrosion hazards and inhibitor protection in the seawater injection system on the Baltic sea rig
PublicationOil extraction efficiency in LOTOS Petrobaltic Company is increased by means of injection of seawater into an oilfield aquifer, which is implemented on the Baltic Beta rig, operating on the Baltic Sea. Operational experience has shown a significant degree of corrosion aggressiveness in the injected water, which necessitates frequent repairs of the seawater injection installation. Evaluation of the corrosion phenomena is crucial...
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Non-destructive inspection of anti-corrosion protective coatings using optical coherent tomography
PublicationW artykule przedstawiono zastosowanie optycznej tomografii koherentnej (OCT) do badania antykorozyjnych powłok ochronnych. Omówiono właściwości optycznej interferometrii niskokoherentnej jako zastosowanej metody pomiarowej, opisano budowę pomiarowego systemu OCT, zbudowanego w Katedrze Metrologii i Optoelektroniki WETI PG. Przy pomocy zrealizowanego systemu przebadano grupę powierzchni metalicznych pokrytych różnymi powłokami antykorozyjnymi....
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Evaluation of organic coating systems for corrosion protection of industrial equipment using impedance spectroscopy
PublicationThe high economic impact of corrosion can be reduced by enhanced corrosion management and prevention based on appropriate means. This applies in particular to the protection of structures with organic protective coatings. Steel is subject to corrosion that reduces its service life and leads to destruction in most severe cases. The application of paints to metallic objects for corrosion control has been known for a long time and...
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THE COST ANALYSIS OF CORROSION PROTECTION SOLUTIONS FOR STEEL COMPONENTS IN TERMS OF THE OBJECT LIFE CYCLE COST
PublicationSteel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system....
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Effect of Functionalization of Reduced Graphene Oxide Coatings with Nitrogen and Sulfur Groups on Their Anti-Corrosion Properties
PublicationElectrophoretic production of anticorrosion carbonaceous coatings on copper could be successfully performed by anodic oxidation of negatively charged graphene platelets suspended in an aqueous solution. The various platelets were synthesized by Hummer’s method followed by a hydrothermal reduction in the presence of NH4SCN which was expected to substitute some parts of graphene structure with nitrogen and sulfur groups. X-ray photoelectron...
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Assessment of Ocimum basilicum Essential Oil Anti-Insect Activity and Antimicrobial Protection in Fruit and Vegetable Quality
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The analysis of the influence of the corrosion protection method of selected steel elements on the steel structure life cycle costs
PublicationSteel products are widely used in the construction for the performance of essential and additional elements of engineering structures. They are characterized by high tensile strength, compression and bending, the structure homogeneity, the possibility of assembly regardless of the season and climatic conditions, ease of processing and the possibility of almost any shape. The main disadvantage of steel structures is their high susceptibility...
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Failures and a concept of corrosion protection system for spiral classifiers at KGHM Polska Miedź S.A. Ore Concentration Plant
PublicationThe Ore Concentration Plant, where the process of flotation is carried out as well as the final production of copper concentrate, plays a key role in the entire production line of KGHM Polska Miedź S.A. Majority of operations related to the run-of-mine preparation to copper flotation enrichment are carried out in a water environment. The maintaining of production process continuity requires to pursue minimisation of many production...
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The evaluation methodology of corrosion protection of tanks from hull structural steels with Acoustic Emission use and first results of investigations
PublicationW referacie przedstawiono metodykę badań mającą na celu ocenę stopnia ochrony przed korozją konstrukcji zbiorników ładunkowych i balastowych wykonanych ze stali kadłubowych z wykorzystaniem Emisji Akustycznej (EA). W metodyce wykorzystano wymagania obowiązujących norm, standardów oraz doświadczenia zdobyte w dotychczasowych badaniach poświęconych zastosowaniu metody EA do wykrywania i lokalizacji źródeł korozji na statkach. Do...
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Results of acoustic emission tests of corrosion protection degree of ship steel tanks covered by means of protective coatings (Phase I)
PublicationThis paper presents methods and results of the 1st series of tests of acoustic emission (AE) signals, aimed at assessing degree of corrosion protection of a tank made of hull structural steel, protected by means of a protective coating combined from polyurethane layer and concrete filler. The tests were carried outin compliance with a method specially elaborated for application to the work in question. In the method were used requirements...
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Electrolytic deposition of reactive element thin films on Crofer 22 APU and evaluation of the resulting high-temperature corrosion protection properties at 700 °C–900 °C
PublicationThis article presents electrolytic deposition of thin Rare Earth (RE) coatings on Crofer 22 APU stainless steel substrates for high temperature applications, such as interconnects in solid oxide cell stacks. The deposition of coatings based on yttrium-, gadolinium-, lanthanum-, and cerium nitrates is discussed. The high temperature corrosion properties of surface-modified steels were examined using thermogravimetry and electrical...
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The protection and monitoring of a distribution piping network for potable water supply
PublicationPurpose – The purpose of this paper is to implement the corrosion protection method for steel pipes used in a municipal water-pipe network. Results of an inhibitor protection system installed on the system are presented. Inhibitor protection was required due to the high corrosivity of the water collected by a surface intake, which had resulted in a large number of failures and low water quality, due to the presence of corrosion...
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Evaluation and characterisation of the condition of individual components of cathodic protection systems
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Studying the effectiveness of a modernized cathodic protection system for an offshore platform
PublicationPrzedstawiono dokonaną modernizację starego systemu ochrony katodowej nóg platformy morskiej oraz omówiono wykonane badania skuteczności przeciwkorozyjnej zastosowanego rozwiązania. Modernizacja polegała na podłączeniu do nóg platformy układów anod galwanicznych umieszczonych na dnie morza. Skuteczność działania systemu oceniono na podstawie pomiarów profili potencjałowych nóg platformy. Po podłączaniu kolejnych układów anod...
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Conducting composites as cable anodes in cathodic protection: a literature summary
PublicationPrzedstawiono podstawową charakterystykę systemu ochrony katodowej z wykorzystaniem anod kablowych. Anody kablowe różnią się od klasycznych systemów anodowych sposobem instalacji anod. System anodowy oparty na anodach kablowych nie jest instalowany punktowo; anoda umieszczana jest w niewielkiej odległości od chronionej konstrukcji i biegnie wzdłuż trasy konstrukcji. Materiałem anodowym proponowanego rozwiązania jest elastyczny...
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Study of the formation of calcareous deposits on cathodically protected steel in Baltic sea water
PublicationPurpose – The purpose of this paper is to investigate whether the sedimentation of calcareous deposits occurs on cathodically protected steel in Baltic sea water. Design/methodology/approach – Steel electrodes were cathodically polarized in natural Baltic sea water at potential þ0.150 V vs Zn electrode in potentiostatic mode. During exposure chronoamperometric measurements were carried out. After the exposure, the electrode’s surface...
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Potential changes in an electric field and electrolytic corrosion.
PublicationSources have been described of corrosively hazardous electric fields and methods of determination of the corrosion hazard to metal structures caused by electrolytic corrosion. Results of potential and impedance investigations in the field of stray currents flowing out of a tram traction and in the presence of a defined electric field of low frequency have been presented. Uncertainties have been indicated relating to the generally...
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Aspects of intergranular corrosion of AISI 321 stainless steel in high-carbon-containing environments
PublicationPurpose – The purpose of this paper is to present a case study of unexpected sensitization to intergranular corrosion of highly resistant AISI 321 steel in petrochemical conditions, where it was subjected to the simultaneous influence of elevated temperature of 250°C and vapors from the asphalt production process. Design/methodology/approach – Corrosion coupons were exposed in an installation carrying asphalt vapors. To identify...
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The application of Gabor transformation in the harmonic analysis of corrosion processes
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The application of Gabor transformation in the harmonic analysis of corrosion processes.
PublicationZaproponowana została nowa metoda analizy widmowej niestacjonarnych procesów korozyjnych. Analizie poddany został układ modelujący pierwszorzędową reakcję elektrodową. Wykazano, że w przypadku pobudzenia układu liniowo zmieniającym się potencjałem z nałożoną składową sinusoidalną przekształcenie Fouriera nie odzwierciedla zmian amplitudy powstających składowych harmonicznych. Jako rozwiązanie zaproponowana została analiza...
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Corrosion resistance evaluation of Al‐based alloys by means of dynamic electrochemical impedance spectroscopy
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Corrosion resistance evaluation of Al-based alloys by means of dynamic electrochemical impedance spectroscopy
PublicationW pracy przedstawiono wyniki badań stopów aluminium wykonane za pomocą dynamicznej elektrochemicznej spektroskopii. Na podstawie uzyskanych widm impedancyjnych zostały pokazane zmiany parametrów elektrycznego schematu zastępczego z potencjałem. Stwierdzono, że dodatek magnezu do badanego stopu obniża właściwości przeciwkorozyjne stopu.
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Instantaneous impedance evaluation of dissolution of aisi 304 stainless steel during intergranular corrosion
PublicationCelem pracy było uzyskanie informacji dotyczących zróżnicowania parametrów elektrycznych uzyskanych na podstawie zarejestrowanych chwilowych widm impedancyjnych w zakresie aktywacji i reaktywacji roztwarzania wysokostopowej stali austenitycznej AISI podczas postępującego procesu korozji międzykrystalicznej. Badania prowadzono z wykorzystaniem dynamicznej elektrochemicznej spektroskopii impedancyjnej (DEIS). Pomiary wykonywano ''on-line''...
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Localized impedance measurements of AA2024 and AA2024-T3 performed by means of AFM in contact mode
PublicationPurpose: The purpose of this paper is to present the results of an atomic force microscopy (AFM) based approach to local impedance spectroscopy (LIS) measurement performed on AA2024 and AA2024-T3 aluminium alloys. Design/methodology/approach: AFM-LIS measurements were performed ex-situ without the electrolyte environment, so in fact the electrical not electrochemical impedance was obtained. Findings: Relative local impedance values...
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Detection and time/frequency analysis of electric fields in the ground
PublicationThis paper sets out to detect and characterize electric fields in the ground (such as stray current fields) using a tandem time/frequency method of signal analysis. Results were obtained from investigations performed in the presence of a generated electric field with controlled variable characteristics, and in the presence of an electric field generated by a tramline. The analysis of measurement registers was performed using Short‐Time...
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Localized impedance measurements of AA2024 and AA2024‐T3 performed by means of AFM in contact mode
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The determination and identification of stray current source influences on buried pipelines using time/frequency analysis
PublicationZaprezentowano metodę detekcji źródła interferencji prądów błądzących na rurociągach podziemnych w aglomeracjach miejskich z wykorzystaniem łącznej analizy czasowo-częstotliwościowej mierzonych sygnałów. Badania przeprowadzono na rurociągu podziemnym zlokalizowanym w sąsiedztwie dwóch trakcji elektrycznych: tramwajowej i kolejowej. Wyniki analiz zaprezentowano w formie spektrogramów, które ilustrują zmiany spektralnej gęstości...
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Study of anticorrosion and microwave absorption properties of NiZn ferrite pigments
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The effect of the temperature change rate on determination of the critical pitting temperature of stainless steels
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The impedance method of monitoring the degradation of rubber linings in applications where progressive deterioration is the predominant failure mechanism
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Durability evaluation of Ni‐Cr‐Mo super alloys in a simulated scrubbed flue gas environment
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Electrochemical investigations of stainless steels used in flue‐gas desulphurization units
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The temperature dependencies of susceptibility of 654SMO and 316L stainless steels to pitting
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Cyclic analysis of thermal impedance of a passive layer of aluminium in a neutral borate buffer solution
PublicationW pracy przedstawiono wyniki badań warstwy pasywnej tworzącej się na stopie 1050 A w warunkach zmieniającej się temperatury. Zmiany realizowano w sposób cykliczny zwiększając a następnie zmniejszając temperaturę. W czasie zmian temperatury prowadzono badania metodę dynamicznej elektrochemicznej spektroskopii impedancyjnej. Stwierdzono największe zmiany parametrów elektrycznego schematu zastępczego w czasie pierwszego cyklu zmian....
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Study of anticorrosion and microwave absprption properties of NiZn ferrite pigments
PublicationPurpose - The purpose of this paper is to report the electrochemical verification of anticorrosive properties of NiZn ferrites as pigments in protective coatings and evaluation of their microwave absorbing properties. Design/methodology/approach - Ferrites, represented by formula NixZn(1-x)Fe2O4, where x=0, 0.2, 0.4, 0.6, 0.8, 1.0, were synthesized using a ceramic method. The samples of ferrites were examined by X-ray diffraction...
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AFM-assisted investigation of conformal coatings in electronics
PublicationPurpose – This paper aims to presents a new method of investigation of local properties of conformal coatings utilized in microelectronics. Design/methodology/approach – It is based on atomic force microscopy (AFM) technique supplemented with the ability of local electrical measurements, which apart from topography acquisition allows recording of local impedance spectra, impedance imaging and dc current mapping. Potentialities...
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The effect of the temperature change rate on determination of the criticalpitting temperature of stainless steels
PublicationPrzedstawiono wyniki badań wpływu szybkości zmian temperatury na wyznaczaną krytyczną temperaturę korozji wżerowej. Badania stali 316L przeprowadzono metodą termometrii cyklicznej. Stwierdzono, że zwiększenie szybkości zmian temperatury związane jest ze zwiększeniem wyznaczonej temperatury krytycznej. Zależność krytycznej temperatury korozji wżerowej od szybkości korozji ma charakter liniowy. Wartości krytycznej temperatury korozji...
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The stationarity characteristics of electrochemical current noise
PublicationPrzedstawiono rezultaty analizy szumu elektrochemicznego generowanego podczas korozji stali 0H18N9 w roztworze 0.1 M H2SO4+0,006 M Cl-. Rejestry uzyskano w warunkach potencjostatycznych. W szumie zaobserwowano trendy i sygnały przejściowe, charakterystyczne dla korozji wżerowej. Trend został usunięty za pomocą aproksymacji wielomianem trzeciego stopnia. Analiza statystyczna wykazała niestacjonarny bądź słabo stacjonarny charakter...
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Increasing efficiency of technological process by limiting impact of corrosive environment on operation of spiral classifiers
PublicationMost of the technological operations related to the preparation of the output to be enriched and to the production of the final copper concentrate take place with the use of water environment. Water management, besides using innovative technical and technological solutions, is a significant factor in the whole copper ore enrichment process. Mine water resources and surface water of the tailing pond named "Żelazny Most" are the...
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Zabezpieczenia antykorozyjne stalowych barierek ochronnych na obiektach mostowych w ujęciu kosztów cyklu ich życia
PublicationThe article presents the Life Cycle Costs analysis of steel safety barriers operated in road lane conditions, located on a selected bridge structure. Three corrosion protection systems were proposed, analyzing them in terms of the cost of initial and planned outlays related to maintenance. Based on the LCC analysis for three options, taking into account the 25-year lifetime of the barriers, the optimal solutionwas indicated, i.e....
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Properties of nano-Fe3O4 incorporated epoxy coatings from Cure Index perspective
PublicationThe mission of an advanced epoxy-based nanocomposite coating is to provide a given substrate with protection against an unwelcome guest; e.g. corrosive molecules/media, environmental stress, flame, thermal degradation or microorganisms. In such systems, the degree to which superior properties can be guaranteed depends on the state of network formation in the epoxy in the presence of nanoparticles. For low-filled epoxy nanocomposite coatings,...
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RESEARCH ON ORGANIC COATINGS DESIGNED FOR UNDERWATER APPLICATIONS
PublicationUnderwater steel structures require periodic maintenance. In the case of vessels, anti-corrosion works are carried out in the shipyard, where very good conditions for applying organic protective coatings can be provided. Very good surface preparation can be obtained by the use of abrasive blasting. The well-prepared metal surface is free from impurities (particularly inorganic salts). Suitable conditions for the application and...