Search results for: MANUFACTURING
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Integrated Manufacturing Systems, w/l/p; MiBM, IDE+EMSS, st. 2, sem. 01; letni 2023/2024 (PG_00057375)
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Planning optimised multi-tasking operations under the capability for parallel machining
PublicationThe advent of advanced multi-tasking machines (MTMs) in the metalworking industry has provided the opportunity for more efficient parallel machining as compared to traditional sequential processing. It entailed the need for developing appropriate reasoning schemes for efficient process planning to take advantage of machining capabilities inherent in these machines. This paper addresses an adequate methodical approach for a non-linear...
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Machining process sequencing and machine assignment in generative feature-based CAPP for mill-turn parts
PublicationProcess selection and sequencing, as one of the most complex issues when evaluated from a mathematical point of view and crucial in CAPP, still attract research attention. For the current trend of intelligent manufacturing, machining features (MFs) are the information carriers for workpiece geometry and topology representation. They are basically derived from CAD models and are used by downstream engineering applications. A feature-based...
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Manufacture of photovoltaic cells with hybrid organic–inorganic bulk heterojunction
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Artificial intelligence systems for tool condition monitoring in machining: analysis and critical review
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The influence of the cooling conditions on the cutting tool wear and the chip formation mechanism
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Integration of Production Steps on a Single Equipment
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Evaluation of high-frequency roughness measurement errors for composite and ceramic surfaces after machining
PublicationPrecise characterisation of surface topography is of the greatest importance since many factors directly affect the accuracy of the whole measurement process. In this paper, the variety of surface topographies from machined composite and ceramic workpieces was studied with a special emphasis on the measurement results. Surfaces were subjected to the ground diamond, honing and milling processes. Measurement results were analysed...
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Machine learning approach to packaging compatibility testing in the new product development process
PublicationThe paper compares the effectiveness of selected machine learning methods as modelling tools supporting the selection of a packaging type in new product development process. The main goal of the developed model is to reduce the risk of failure in compatibility tests which are preformed to ensure safety, durability, and efficacy of the finished product for the entire period of its shelf life and consumer use. This kind of testing...
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Application of quartz crystal microbalance and dynamic impedance spectroscopy to the study of copper corrosion inhibitors
PublicationThe study investigates the application of Dynamic Electrochemical Impedance Spectroscopy (DEIS) and Electrochemical Quartz Crystal Microbalance (EQCM) techniques to examine the corrosion inhibition of copper by Benzotriazole and Sodium Folate in a 0.1 M NaCl solution. DEIS, an advanced version of Electrochemical Impedance Spectroscopy (EIS), allows for real-time monitoring of non-stationary electrochemical systems,...
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Powder metallurgy of the porous Ti-13Nb-13Zr alloy of different powder grain size
PublicationThe objective of the present project was to determine the effects of powder granulation (fraction of grain size) for the Ti-13Nb-13Zr alloy, produced by powder metallurgy, on its porosity, grain cohesion, compressive strength, and Young`s modulus. Two powder fractions, 45–105 µm, and 106–250 µm were applied. The 50 mass pct of NH4HCO3 was added as a space holder. The specimens were in compaction stage uniaxially pressed at pressure...
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Thermal and technological aspects of double face grinding of C45 carbon steel
PublicationIn grinding, the contact zone temperature is a decisive factor influencing the achievable surface quality and the grinding tool wear. In contrast to other grinding processes, only few information regarding double face grinding with planetary kinematics when processing steel is known up to date. Since the successive substitution of in-dustrial double-sided lapping processes by double-sided grinding, it has become necessary to the...
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Experimental research of the effect of face milling strategy on the flatness deviations
PublicationIn this paper the dependencies between face milling strategy of EN AW6082-T6 aluminum alloy samples, with difference thicknesses (6, 8, and 12 mm) and two cold rolling directions, and flatness deviations were presented. Three strategies of milling included different proportions of material removed from both sides of the plates. This approach allowed to control the proportions of residual surface stresses on both sides of the specimens,...
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Feature-based generation of machining process plans for optimised parts manufacture
PublicationPrzedstawiono aktualne zagadnienia związane z integracją systemów CAD/CAM/CAPP. Opracowano model informacyjny danych dla systemu CAPP w postaci zapisu macierzowego. Zawarto algorytm tworzenia rozwiązań wariantowych i wyboru optymalnego procesu technologicznego obróbki. Proponowany algorytm działania zweryfikowano na rzeczywistym przykładzie z praktyki przemysłu.
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Workplace performance measurement: digitalization of work observation and analysis
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Mechanical Properties of 3D Printed Parts and Their Injection Molded Alternatives Subjected to Environmental Aging
PublicationAdditive manufacturing is the technology used in medical, industrial, or lifestyle applications. The scientific literature include works reporting various manufacturing parameters’ influence on changes in additive manufacturing components’ mechanical behavior, especially with fused filament fabrication (FFF). The changes in mechanical strength and toughness of FFF compared to injection molding parts were studied. In the study,...
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Evaluation of foil capacitor nonlinearities and flucuations during manufacturingoszacowanie nieliniowości i fluktuacji kondensatorów foliowych w procesie produkcyjnym.
PublicationPrzedstawiono dwa podejścia do problemów niezawodności elementów elektronicznych. Opisano mierzone przeciwzakłóceniowe kondensatory foliowe produkowane przez MIFLEX (Kutno), zasadę i układ do pomiaru wskaźnika trzeciej harmonicznej sygnału pobudzającego oraz jego zależność od parametrów mierzonego elementu. Przedstawiono wyniki statystyczne pomiaru parametrów funkcjonalnych oraz trzeciej harmonicznej próbek tych kondensatorów przed...
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Evaluation of foil capacitor nonlinearities and fluctuations during manufacturingOszacowanie nieliniowości i fluktuacji kondensatorów foliowych w procesie produkcyjnym
PublicationPrzeanalizowano nieliniowości i właściwości szumowe kondensatorów w celu ustalenie kryteriów testowania nieniszczącego i selekcji kondensatorów przeciwzakłóceniowych do różnych klas trwałości i niezawodności. Przedstawiono wybrane wyniki eksperymentalne pomiaru kondensatorów produkowanych przez ZR MIFLEX w Kutnie oraz koncepcję systemu pomiarowego przeznaczonego do implementacji tych pomiarów w procesie produkcyjnym.
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Tensile and Fatigue Behavior of Additive Manufactured Polylactide
PublicationThis article presents the results of monotonic tensile and fatigue tests conducted on commercial polylactide or polylactic acid (PLA). The results of fatigue tests for this material present in the literature are limited, especially for additive manufactured elements. The specimens were manufactured using the injection molding and the fused filament fabrication (FFF) method. The FFF specimens were divided into five subgroups, depending...
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Experimental studies on specific cutting resistance while cuttingwith narrow-kerf saws
PublicationBadania eksperymentalne właściwego oporu skrawania zostały wymuszone poprzez pojawienie się nowych technologii przecinania za pomocą cienkich pił. W przeprowadzonym eksperymencie wartościami wejściowymi były: rozwarcie całkowite ostrzy (rzaz), posuw na ostrze oraz grubość brzeszczotu piły. W ten sposób, oprócz zmian całkowitego przekroju warstwy skrawanej uwzględniano również wpływ warunków tarcia pomiędzy brzeszczotem piły, ścianami...
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The Effect of Environmental Criteria on Locating a Biorefinery: A Green Facility Location Problem
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A Reference Point Method to Triple-Objective Assignment of Supporting Services in a Healthcare Institution
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A Bi-Objective Portfolio Optimization with Conditional Value-at-Risk
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A Reference Point Approach to Bi-Objective Dynamic Portfolio Optimization
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Integrated production technology of cylindrical surfaces by turning and burnishing
PublicationThe method is based on a combination of previously used two separate operations namely machining and burnishing in a one complex operation implemented on a lathe.In the case of machining shafts and hydraulic cylinders of steel C45 is possible to obtain a surface roughness Ra=0,16 - 0,32 micrometers, dimensional accuracy class 7-8 according to ISO standards, and increase in the hardness of the surface up to 40%.
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Sliding burnishing technology of holes in hardened steel
PublicationNew technology with sliding burnishing of holes with cylindrical surface, made of hardened steel /60 HRC/, is presented in the paper.After burnishing operation on hole diameter 30 mm in satellite gear wheel the surface roughness parameter Ra=0,02-0,04 micrometers was obtained. The method and results of research as technological conclusion are presented.
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On efficient coloring of chordless graphs
PublicationArtykuł omawia zagadnienie optymalnego, wielomianowego rozpoznawania i kolorowania grafów bezcięciwowych. Zawiera dowód tego, że takie grafy są zawsze 4-kolorowalne oraz opis wielomianowego algorytmu, który koloruje je minimalną możliwą liczbą kolorów.
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Modeling of Surface Roughness in Honing Processes by UsingFuzzy Artificial Neural Networks
PublicationHoning processes are abrasive machining processes which are commonly employed to improve the surface of manufactured parts such as hydraulic or combustion engine cylinders. These processes can be employed to obtain a cross-hatched pattern on the internal surfaces of cylinders. In this present study, fuzzy artificial neural networks are employed for modeling surface roughness parameters obtained in finishing honing operations. As...
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The preferable ways of decision-making in IT teams
PublicationSoftware development team collaboration requires various decisions regarding essential aspects of a project’s progress. General and particular decision-making models are considered, and their main aspects such as team types, problem solving categories, and decision-making ways are analyzed. The research concerns representative groups of IT specialists and their preferences in decision-making are investigated. Four possible cases were...
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Impeller pump development using rapid prototyping methods
PublicationMetody szybkiego prototypowania przy wspomaganiu komputerowym projektowania 3D wraz z systemami wspomagania inżynierskiego pozwalają uzyskać wyrób o prognozowanych właściwościach technologicznych i użytkowych.W artykule przedstawiono studium przypadku zastosowania metod szybkiego prototypowania w rozwoju elementów pomp wirowych.
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Scheduling of identical jobs with bipartite incompatibility graphs on uniform machines. Computational experiments
PublicationWe consider the problem of scheduling unit-length jobs on three or four uniform parallel machines to minimize the schedule length or total completion time. We assume that the jobs are subject to some types of mutual exclusion constraints, modeled by a bipartite graph of a bounded degree. The edges of the graph correspond to the pairs of jobs that cannot be processed on the same machine. Although the problem is generally NP-hard,...
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Multi-response optimization on the effect of wet and eco-friendly cryogenic turning of D2 steel using Taguchi-based grey relational analysis
PublicationMaterial removal processes, including turning and milling, are still commonly used operations for manufacturing most of mechanical components in modern industry. Apart from the cutting parameters, the cooling method has the great impact on the technological efects and, above all, on the environmental friendliness of production. In this study, multi-response optimization on the efect of wet and cryogenic machining is performed during...
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Role of buttering layer composition on microstructural heterogeneity and mechanical properties of Alloy 617 and P92 steel dissimilar welded joints for future Indian AUSC program
PublicationRestrictive operating conditions (even exceeding 700 °C) of materials in advanced ultra super critical (AUSC) power plants and the need to minimize manufacturing and maintenance costs require the production of dissimilar metal welded joints (DMW). Significant differences in the physical and chemical properties of welded materials lead to phenomena that reduce the weldability of the metals used and force the search for solutions...
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Cavitation behavior of the SUPERSTON alloy after laser treatment
PublicationResults of laser treatment at cryogenic conditions and its influence on microstructure, microhardness and cavitation resistance of the SUPERSTON alloy are presented in this paper. Obtained results point at possibility of the increase hardness and cavitation resistance of the parts worked in cavitation conditions.
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Stress corossion cracking susceptibility of dissimilar stainless steels welded joints
PublicationW artykule przedstawiono wyniki badań odporności na naprężeniowe pękanie korozyjne złączy różnoimiennych stali odpornych na korozję; austenitycznej 316L oraz typu duplex 2205. Badania próbek przeprowadzono techniką odkształcania z małą prędkością w agresywnym środowisku roztworu chlorku magnezowego. Wyniki badań korozyjnych uzupełniono analizą metalograficzną z obszarów przełomów.
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Reactive construction of catalytic carbonization system in PP/C60/Ni(OH)2 nanocomposites for simultaneously improving thermal stability, flame retardancy and mechanical properties
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The study on minimum uncut chip thickness and cutting forces during laser-assisted turning of WC/NiCr clad layers
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Formation of surface layer in metal matrix composite A359/20SiCP during laser assisted turning
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Effect of microstructure on impact toughness of duplex and superduplex stainless steels
PublicationW artykule przedstawiono wpływ wyżarzania stali dupleks 2205 i superdupleks 2507 na przemiany strukturalne oraz udarność. Obróbkę cieplną przeprowadzono w zakresie temperatur 500-900C i w czasie 6 - 600 min. Określono i porównano podatność obu stali do zmian właściwości po wyżarzaniu
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The corrosion resistance of laser surface alloyed stainless steels
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Types of wear and tear of biomaterials used in orthopaedic surgery
PublicationPurpose of this paper is presentation of observations on different kinds of wear and tear of biomaterials used in contemporary orthopaedic surgery. Types of prosthesis damage, encountered in medical practice, and their causes have been described. Results of many clinical studies were analysed to review prosthesis damage from the stage of implanting (such as intrusion of a foreign object between its components) to their natural...
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Evaluation of reformer tubes degradation after long term operation
PublicationPurpose of this paper is to show the effect of long-term service at elevated temperatures on microstructural changes of cast steel reformer tubes made of the alloy IN-519 (24%Cr, 24%Ni, Nb). The relationship between mechanical properties and microstructure degradation is discussed. Investigations were performed on five tubes taken from ammonia reformer furnace. Tubes worked at temperature of 880C and 3,2 MPa pressure. The operation...
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Advanced ultra super critical power plants: role of buttering layer
PublicationDissimilar metal welded (DMW) joint plays a crucial role in constructing and maintaining ultra-supercritical (USC) nuclear power plants while presenting noteworthy environmental implications. This research examines different welding techniques utilized in DMWJ, specifically emphasizing materials such as P91. The study investigates the mechanical properties of these materials, the impact of alloying elements, the notable difficulties...
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Effect of underwater friction stir welding parameters on AA5754 alloy joints: experimental studies
PublicationThe water as a welding environment may generate serious technological and metallurgical problems but in certain cases, the physicochemical properties of water can be used effectively, e.g., to impart the specific properties of welded materials. The purpose of the work was verification of effectiveness of the water cooling of aluminium alloy AA5754 for various sets of technological parameters of underwater friction stir welding...
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Corrosion performance of super duplex stainless steel and pipeline steel dissimilar welded joints: a comprehensive investigation for marine structures
PublicationThis study investigates the corrosion behavior of dissimilar gas tungsten arc (GTA) welded joints between super duplex stainless steel (sDSS 2507) and pipeline steel (X-70) using electrochemical and immersion corrosion tests. The GTA welds were fabricated using ER2594 and ER309L fller metals. The study examined the electrochemical characteristics and continuous corrosion behavior of samples extracted from various zones of the weldments...
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Microstructural evolution and mechanical behavior of activated tungsten inert gas welded joint between P91 steel and Incoloy 800HT
PublicationThis study examines the welded joint between P91 steel and Incoloy 800HT using the Activated Tungsten Inert Gas (A-TIG) welding process. The focus is on analyzing the microstructure and evaluating the mechanical properties of joints made with different compositions of activating flux. Owing to the reversal of the Marangoni effect in which the conventional direction of molten metal flow in the weld pool is reversed due to the application...
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Application of 3D scanning and computer simulation techniques to assess the shape accuracy of welded components
PublicationWhile traditional measurement methods prove to be insufficient when facing more complex shapes and intricate challenges, increasingly efficient solutions are emerging in their place. 3D scanners in particular exhibit versatility. They clearly represent a useful tool in many fields with diverse requirements; thus, it is advisable to explore further areas of their potential applications, e.g., in quality control or reverse engineering....
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Mechanical and structural behavior of high-strength low-alloy steel pad welded by underwater wet welding conditions
PublicationThe aim of the paper was to determine the metallurgical and mechanical behaviors of a high-strength low-alloy (HSLA) steel pad-welded specimen used in the structures of industrial and naval parts. Then to predict the metallurgical consequences (nature of the phases present) and the mechanical properties (hardness and impact strength) of the pad-welded steel obtained by underwater wet welding with different heat input values. The...
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Evaluation of susceptibility of high-strength steels to hydrogen delayed cracking
PublicationPrzedstawiono wyniki badań podatności na opóźnine pękanie wodorowe stali o wysokiej wytrzymałości w oparciu o próbę stałego obciążenia. Badano stal do pracy w podwyższonych temperaturach 26H2MF oraz stal do ulepszania cieplnego 34HNM w środowisku przepracowanego oleju silnikowego. Badano również stal 14HNMBCu i jej złącza spawane w środowisku wody morskiej przy polaryzacji katodowej.
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On the importance of initial volume of eroded material for cavitation erosion curve
PublicationW pracy przedstawiono rozważania na temat wpływu początkowej objętości erodowanego materiału na przebieg krzywych erozyjnego niszczenia