Search
Zakład Technologii Maszyn i Automatyzacji Produkcji
Publications
Filters
total: 77
Catalog Publications
Year 2024
-
Advances and Trends in Non-Conventional, Abrasive and Precision Machining 2021
PublicationIn the modern, rapidly evolving industrial landscape, the quest for machining and production processes consistently delivering superior quality and precision is more pronounced than ever. This necessity and imperative are driven by the increasing complexity in the design and manufacturing of mechanical components, an evolution in lockstep with the swift advancements in material science. The real challenge of this evolution lies...
-
Advancing electrochemical impedance analysis through innovations in the distribution of relaxation times method
PublicationElectrochemical impedance spectroscopy (EIS) is widely used in electrochemistry, energy sciences, biology, and beyond. Analyzing EIS data is crucial, but it often poses challenges because of the numerous possible equivalent circuit models, the need for accurate analytical models, the difficulties of nonlinear regression, and the necessity of managing large datasets within a unified framework. To overcome these challenges, non-parametric...
-
Analiza czasochłonności docierania jednotarczowego powierzchni płaskich elementów ceramicznych - studium przypadku
PublicationPrzedstawiono analizę czasochłonności docierania elementów ceramicznych. Badano czasochłonność obróbki na dwóch docierarkach jednotarczowych o znacząco różniących się średnicach tarcz docierających. Porównano czasy jednostkowe docierania elementów płaskich z ceramiki technicznej Al2O3
-
Analysis of the relationship between cutting forces and local structural properties of Scots pine wood aided by computed tomography
PublicationX-ray computed tomography (CT) is utilised in some sawmills today, primarily for enhancing value yield and for process automation, which includes log sorting and sawing optimisation. Nevertheless, there is a scarcity of recent research utilising CT to assess the local cutting process. As a preliminary study, this paper addresses this gap by using CT to investigate the connections between local cutting force and local wood properties...
-
Application of 3D scanning and computer simulation techniques to assess the shape accuracy of welded components
PublicationWhile traditional measurement methods prove to be insufficient when facing more complex shapes and intricate challenges, increasingly efficient solutions are emerging in their place. 3D scanners in particular exhibit versatility. They clearly represent a useful tool in many fields with diverse requirements; thus, it is advisable to explore further areas of their potential applications, e.g., in quality control or reverse engineering....
-
Carburization Behavior of High-Grade Pellets After Direct Reduction in Pure Hydrogen
PublicationCarburization is a critical aspect in the iron and steel industry as it significantly affects the mechanical and chemical properties of the final product. This study provides a comprehensive analysis of the carburization potential of high-grade quality iron ore pellets after direct reduction in pure hydrogen. The results show that the porosity of the pellets has a significant impact on the efficiency and success of the direct reduction...
-
Contemporary and Conventional Passive Methods of Intensifying Convective Heat Transfer—A Review
PublicationThe ever-increasing demand for effective heat dissipation and temperature control in industrial and everyday applications highlights a critical research problem. The need for development is not only in terms of providing thermal comfort to humans but also forms the basis for the efficient operation of machines and equipment. Cooling of industrial machinery and household electronic equipment is a crucial element in any manufacturing...
-
Cyclic deformation and fracture behaviour of additive manufactured maraging steel under variable-amplitude loading
PublicationThe cyclic deformation and fracture behaviour of 18Ni300 maraging steel produced by laser beam powder bed fusion is studied under variable-amplitude loading. The tests were conducted under fully-reversed strain-controlled conditions with a loading sequence comprising three ascending cycles and three descending cycles repeated sequentially until failure. After the tests, fracture surfaces were examined using height and volume surface...
-
Design of a Shape-Memory-Alloy-Based Carangiform Robotic Fishtail with Improved Forward Thrust
PublicationShape memory alloys (SMAs) have become the most common choice for the development of mini- and micro-type soft bio-inspired robots due to their high power-to-weight ratio, ability to be installed and operated in limited space, silent and vibration-free operation, biocompatibility, and corrosion resistance properties. Moreover, SMA spring-type actuators are used for developing different continuum robots, exhibiting high degrees...
-
Direct reduction of pellets through hydrogen: Experimental and model behaviour
PublicationThis paper presents the hydrogen reduction behaviour of industrial pellets designed for the efficient hydrogen based direct reduction. The pellets were provided with very low non ferrous oxides percentage (0.52 of basicity index) and with the absence on TiO2 oxides. The pellets measured diameters in the range 1.14–1.72 cm and were characterized in terms of porosity, pores size, tortuosity and compression strength. The pellets were...
-
Docieranie i szlifowanie powierzchni płasko-równoległych na docierarkach tarczowych
PublicationW artykule przedstawiono aktualny stan techniki i technologii docierania powierzchni płasko-równoległych na docierarkach dwutarczowych oraz sposób obróbki przez szlifowanie na tych obrabiarkach. Omówiono warunki kinematyczne docierania obiegowego, sposób chłodzenia tarcz docierających oraz możliwe ich zużycie profilowe. Podano przykłady obróbki cześci maszynowych. Charakteryzowano wydajność docierania i szlifowania, uzyskiwane...
-
Effect of applied standard wood machining fluid on colour and chemical composition of the machined wood surface
PublicationAppropriate monitoring of wood machining processes is a key issue to ensure the expected quality of the processed wood, expected efficiency and minimize energy consumption of production processes. A new trend is the design of environmentally friendly machining fluids. In this paper, as a preliminary study in this field, the effect of applied standard wood machining fluid on changes in the colour and chemical composition of the...
-
Entire fracture surface topography parameters for fatigue life assessment of 10H2M steel
PublicationIn this paper, the entire fracture surface approach was used to assess an effect of 280,000 h of exploitation under internal pressure of 2.9 MPa and high temperature of 540 °C on the fatigue response of 10H2M (10CrMo9–10) power engineering steel. The mechanical testing was carried out on the hourglass specimens produced from the as-received, unused pipeline and the same material after long-time exploitation. The uniaxial tensile...
-
Experimental study and numerical simulation on porosity dependent direct reducibility of high-grade iron oxide pellets in hydrogen
PublicationThe transition to more environmentally friendly steel production methods has intensified research into hydrogen-based direct reduction (HyDR) of iron oxide pellets. The aim of this study is to systematically investigate the kinetics of the reduction process, the evolution of porosity and the resulting microstructural changes on the reduction behavior of high-quality pellets during HyDR of iron ore at different temperatures. A modified...
-
Granulometric characterization of Arctic driftwood sawdust from frame sawing process
PublicationArctic driftwood can be used as an alternative source of wood as construction timber and furniture material, especially in Iceland and Greenland. The use of Arctic driftwood can help in the fight against climate change, by developing land reforestation processes and reducing the volume harvested wood from forests and sustainability of harvesting processes. In this paper the results of an analysis of the effect of long-term residence...
-
Hydrogen direct reduction and reoxidation behaviour of high-grade pellets
PublicationHigh grade pellets with basicity index close to 0.5 were directly reduced in pure hydrogen atmosphere. The reduction experiments were performed in the temperature range 800 e1000 C at the pressure of 8 bar. The pellets internal structure was analysed through micro tomography observations in the unreduced and reduced conditions. After reduction, the pellets showed a variation of porosity up to more than 15% with a remarkable change...
-
Influence of Ultrasound on the Characteristics of CaP Coatings Generated Via the Micro-arc Oxidation Process in Relation to Biomedical Engineering
PublicationOver the past decade, bone tissue engineering has been at the core of attention because of an increasing number of implant surgeries. The purpose of this study was to obtain coatings on titanium (Ti) implants with improved properties in terms of biomedical applications and to investigate the effect of ultrasound (US) on these properties during the micro-arc oxidation (MAO) process. The influence of various process parameters, such...
-
Machine learning approach to packaging compatibility testing in the new product development process
PublicationThe paper compares the effectiveness of selected machine learning methods as modelling tools supporting the selection of a packaging type in new product development process. The main goal of the developed model is to reduce the risk of failure in compatibility tests which are preformed to ensure safety, durability, and efficacy of the finished product for the entire period of its shelf life and consumer use. This kind of testing...
-
Magnetyczne i elektromagnetyczne uchwyty obróbkowe - konstrukcja i rozwój
PublicationPrzedstawiono współczesne rozwiązania konstrukcyjne obróbkowych uchwytów magnetycznych i elektromagnetycznych. Podano przykłady zastosowania w operacjach obróbki wiórowej i ściernej oraz w różnorodnych procesach spawania. Omówiono ważniejsze zalecenia technologiczne oraz ograniczenia praktyczne.
-
Materiałowe aspekty budowy narzędzi docierarek tarczowych do płaszczyzn
PublicationPrzedstawiono problematykę doboru materiałów na narzędzia w operacjach docierania i szlifowania powierzchni na obrabiarkach tarczowych. Scharakteryzowano stosowane materiały na tego typu narzędzia oraz wybrane konstrukcje tarcz do obróbki elementów płaskich i płasko-równoległych. Wskazano na korzystne zastosowanie żeliw sferoidalnych w aspekcie aktywizacji powierzchni czynnej docieraków ścierniwem. Przedstawiono analizę modelową...
-
Optimization of Hydrogen Utilization and Process Efficiency in the Direct Reduction of Iron Oxide Pellets: A Comprehensive Analysis of Processing Parameters and Pellet Composition
PublicationThe article deals with the H2 consumption for different processing conditions and the composition of the processed pellets during the direct reduction process. The experiments are carried out at 600–1300 °C, with gas pressures of 1–5 bar, gas flow rates of 1–5 L min−1, and basicity indices of 0 to 2.15. Pellets with different compositions of TiO2, Al2O3, CaO, and SiO2 are analyzed. The gas flow rate is crucial, with 0–10 L min−1...
-
Problematyka mycia elementów obrabianych po operacjach docierania jednotarczowego powierzchni płaskich
PublicationW artykule omówiono wybrane zagadnienia mycia elementów po wykończeniowej obróbce ściernej luźnym ścierniwem. Przedstawiono technikę pooperacyjnego mycia ultradźwiękowego, czasochłonność oczyszczania drobnych elementów z ceramiki technicznej oraz skuteczność mycia ręcznego i ultradźwiękowego żeliwa sferoidalnego po docieraniu.
-
Simulation-Based Approach to a More Efficient Handling Strategy for a Container Terminal Storage Yard: Case Study of the Baltic Hub Container Terminal
PublicationThe primary objective of this research was to implement a more efficient handling strategy in the container terminal storage yard at the Baltic Hub Container Terminal (BHCT). Following an analysis of the current logistics system associated with starboard-side mooring, an attempt was made to shift the mooring to the port side. Two routing strategies corresponding to the analysed mooring operations were tested using a developed...
-
Simulation-Based Approach to a More Efficient Handling Strategy for a Container Terminal Storage Yard: Case Study of the Baltic Hub Container Terminal
PublicationThe primary objective of this research was to implement a more efficient handling strategy in the container terminal storage yard at the Baltic Hub Container Terminal (BHCT). Following an analysis of the current logistics system associated with starboard-side mooring, an attempt was made to shift the mooring to the port side. Two routing strategies corresponding to the analysed mooring operations were tested using a developed model....
-
Soft Tissue Retraction Maneuver in Cone Beam Computed Tomography Prior to Crown-Lengthening Procedure—A Technical Note
PublicationBackground: An accurate determination of the biological width and the relationship of the cemento-enamel junction with the border of the alveolar bone is crucial during a clinical crown-lengthening (CCL) procedure. The aim of this study was to present a technical note about the retraction techniques in cone beam computed tomography (CBCT) prior to CCL, highlighting the significant enhancement in procedural accuracy and predictability...
-
Study on the wear characteristics of a 3D printed tool in flat lapping of Al2O3 ceramic materials
PublicationWidespread and popular use of ceramic products in various industry sectors necessitates the search for methods of their efficient processing. Lapping technology, which enables obtaining high dimensional and shape accuracy and high surface flatness, is one of the basic methods of finishing hard and brittle technical ceramics with a porous structure. This study analyzed the characteristics and wear value of an SLS-printed abrasive...
-
Szlifowanie na docierarkach sposobem zmniejszenia skażenia powierzchni ziarnami ściernymi w obróbce wykończeniowej
PublicationW artykule przedstawiono szkodliwość skażenia powierzchni mikroziarnami ściernymi w procesach docierania luźnym ścierniwem żeliwa szarego oraz sferoidalnego. Omówiono technologie szlifowania powierzchni płasko-równoległych z kinematyką docierania obiegowego, jako sposób zmniejszenia skażenia powierzchni ścierniwem po obróbce wykończeniowej.
-
Szlifowanie powierzchni płasko-równoległych z kinematyką docierania
PublicationPrzedstawiono charakterystykę szlifowania powierzchni płasko-równoległych z kinematyką docierania obiegowego. Analizowano obróbkę materiałów konstrukcyjnych na docierarkach dwutarczowych. Porównano warunki i wyniki szlifowania z tradycyjnym docieraniem luźnym ścierniwem. Scharakteryzowano sposób wyrównywania powierzchni roboczych narzędzi oraz omówiono główne zalety szlifowania na docierarkach.
-
The Effect of Steaming Beech, Birch and Maple Woods on Qualitative Indicators of the Surface
PublicationThis work presents the effect of steaming beech, birch and maple woods on the resulting quality of the milled wood surface. The steaming process of the studied woods results in a targeted change in the color of the wood, which changes from the original light white-gray color to fine reddishbrown to dark brown color shades that are more or less saturated depending on the temperature of the saturated water steam. The color changes...
-
The Impact of Drying Conditions on the Surface Color Changes of Pine Wood
PublicationThe article presents the impact of drying process and selected parameters on the color changes on the surface of pine wood (Pinus sylvestris L.). Three predetermined process conditions (modes), mild, normal, and intensive, were investigated. The experiments were conducted using a semi-industrial scale dryer designed at the Gdańsk University of Technology with a loading capacity of 0.55 m3. The drying process was applied to pine...
-
The Influence of Impact Velocity on Stresses and Failure of S355j2 Steel Under Slurry Erosion Conditions
PublicationThe purpose of this work was to determine the essence of the influence of the impact velocity (5, 7, and 9 m/s) on Hertzian stresses and the erosion mechanism of ferritic-pearlitic S355J2 steel. The investigations were carried out using a slurry pot tester. S355J2 steel showed a strong sensitivity to changes in impact velocity. A significant increase in erosion rate was observed at a velocity of 9 m/s. This increase was 5-fold...
-
The study on the appearance of deformation defects in the yacht lamination process using an AI algorithm and expert knowledge
PublicationThis article describes the application of the A-priori algorithm for defining the rule-based relationships between individual defects caused during the lamination process, affecting the deformation defect of the yacht shell. The data from 542 yachts were collected and evaluated. For the proper development of the algorithm, a technological process of the yacht lamination supported by expert decisions was described. The laminating...
-
Three-dimensional characterization of porosity in iron ore pellets: A comprehensive study
PublicationThis paper presents a comprehensive study on the production and reduction of high-quality iron ore pellets characterized by a basicity index nearing 0.5 and diameters ranging from 1 to 2 cm. The reduction process was carried out in a hydrogen atmosphere at temperatures spanning 800–1000 ◦ C and a pressure of 8 bar. Initial f indings revealed substantial variations in pellet density and compressive strength, attributed to their...
-
TiO2 and Reducing Gas: Intricate Relationships to Direct Reduction of Iron Oxide Pellets
PublicationIn response to the imperative for sustainable iron production with reduced CO2 emissions, this study delves into the intricate role of TiO2 in the direct reduction of iron oxide pellets. The TiO2-dependent reducibility of iron oxide pellets utilizing H2 and CO gas across varied temperatures and gas compositions is thoroughly investigated. Our findings unveil the nuanced nature of the TiO2 effect, underscored by its concentration-dependent...
-
Treatment of Odontogenic Maxillary Sinusitis with the Use of Growth Factors in Advanced Platelet-Rich Fibrin for Immediate Closure of Oro-Antral Communication: A Case Report
PublicationChronic odontogenic maxillary sinusitis (COMS), a prolonged inflammation of the maxillary sinus lasting over 12 weeks, is often a result of periapical lesions, marginal periodontitis, and complications like oro-antral communication (OAC) and fistula (OAF). OAC, commonly emerging post-teeth extraction in the lateral maxilla, lacks documented treatments using advanced platelet-rich fibrin (A-PRF). This study evaluates A-PRF’s efficacy...
-
Uniwersalne uchwyty obróbkowe wykorzystujące siły magnetyczne
PublicationPrzedstawiono współczesne konstrukcje uniwersalnych uchwytów przedmiotowych wykorzystujące do zamocowania przedmiotów obrabianych siły magnetyczne. Analizowano uchwyty magnetyczne i elektromagnetyczne w technologia obróbki wiórowej i ściernej oraz w technikach spawalniczych.
-
Walther H. Nernst - noblista z Wąbrzeźna
PublicationPrzedstawiono życiorys i osiągnięcia naukowe prof. Walthera Hermanna Nernsta, urodzonego 25 czerwca 1864 r. w Wąbrzeźnie, laureata Nagrody Nobla z dziedziny chemii z roku 1921. W. Nernst jest autorem m.in. III zasady termodynamiki oraz konstruktorem tzw. lampy Nernsta. Była to jedna z pierwszych lamp elektrycznych, oświetlająca wieżę Eiffla i pawilon niemiecki na Światowej Wystawie w Paryżu w 1890 r. W roku 1914 zostaje honorowym...
-
Wpływ dawkowania pasty ściernej na intensywność docierania próbek płaskich
PublicationPrzedstawiono wyniki badań intensywności docierania próbek płaskich ze stopu aluminium, brązu aluminiowego i żeliwa sferoidalnego na docierarce jednotarczowej. Analizowano wpływ okresowego dawkowania elektrokorundowej pasty ściernej na wydajność obróbki w funkcji czasu, w zależności od położenia próbek w separatorach oraz liczby próbek docieranych jednocześnie i wywieranego nacisku jednostkowego.
-
WPŁYW SKŁADU ANODY NA WYDAJNOŚĆ I STABILNOŚĆ TLENKOWYCH OGNIW PALIWOWYCH NIO+YSZ/YSZ/LACOFEO3-Δ
PublicationBadano wpływ proporcji składników anody na mikrostrukturę, widma impedancyjne i charakterystyki prądowo napięciowe testowych ogniw paliwowych z elektrolitem stałym na bazie tlenku cyrkonu stabilizowanego tlenkiem itru (YSZ), anodą NiO+YSZ i katodą LaCoFeO3-δ. Pomiary przeprowadzono dla różnej zawartości pary wodnej, ciśnienia parcjalnego wodoru, a także po starzeniu pod obciążeniem 300 mA/cm2. Najlepszą wydajność i stabilność...
Year 2023
-
Analiza gniazda docierarek dwutarczowych do płaszczyzn - studium przypadku.
PublicationPrzedstawiono analizę gniazda trzech docierarek dwutarczowych do płaszczyzn. Analizowano przypadki obróbki pierścieni stalowych i krążków z ceramiki technicznej. Badano czasy główne docierania oraz składowe czasów pomocniczych w analizowanych operacjach obróbki wstępnej, dokładnej i bardzo dokładnej.
-
Analysis of surface roughness of chemically impregnated Scots pine processed using frame-sawing machine
PublicationThe objective of this work was to evaluate the effect of the impregnation process of pine wood (Pinus sylvestris L.) on roughness parameters of the surface processed on a frame sawing. The samples weredried and impregnated using a commercial procedure by a local company. The touch method withthe use of measuring stylus (pin) was employed to determine of surface roughness of the samplesconsidering parameters, namely, arithmetical...
-
Capacity of Surface Production of Band Sawing in Manufacture of Oak Floor Upper Layers
PublicationThin lamellae, corresponding to the layer components of structural glued members, i.e., 2-ply or 3-ply glued flooring, can be manufactured in re-sawing operations of kiln-dried wood blocks or in wet technologies, which currently seem to be more common because of the shorter drying time. The re-sawing process in wet technology is conducted on dedicated thin-cutting band sawing machines with stellite-tipped band saws. The goal of...
-
Docierarki do płaszczyzn. Cz. II. Docierarki dwutarczowe.
PublicationPrzedstawiono wsółczesne konstrukcje docierarek dwutarczowych do obróbki powierzchni płasko-równoległych. Omówiono kinematykę obiegowego układu wykonawczego obrabiarek dwutarczowych oraz tendencje rozwoju ich konstrukcji.
-
Docierarki do płaszczyzn. Cz.I. Docierarki jednotarczowe
PublicationPrzedstawiono konstrukcje współcześnie produkowanych docierarek jednotarczowych do płaszczyzn. Omówiono standardową kinematykę układu wykonawczego tego typu docierarek.
-
Docierarki tarczowe do obróbki powierzchni płaskich i płasko-równoległych
PublicationPrzedstawiono współczesne konstrukcje docierarek jednotarczowych do obróbki powierzchni płaskich oraz dwutarczowych do docierania powierzchni płasko-równoległych. Omówiono przykłady docierarek czołowych producentów. Przedstawiono konfigurację gniazda dwóch docierarek dwutarczowych oraz sposób załadunku i rozładunku obrabianych elementów.
-
Efekty docierania jednotarczowego ceramiki Al2O3 narzędziem z poliamidu PA2200 wykonanym metodą selektywnego spiekania laserowego
PublicationPrzedmiot badań niniejszej rozprawy doktorskiej stanowi analiza procesu docierania jednotarczowego powierzchni płaskich z wykorzystaniem spiekanych z proszku poliamidowego metodą selektywnego spiekania laserowego prototypowych narzędzi ściernych. Tarcze docierające zbudowane zostały z niezależnych segmentów ściernych tworzących płaską powierzchnię czynną narzędzia przeznaczoną do docierania materiałów metalowych i niemetalowych,...
-
Experimental Evaluation of ND: YAG Laser Parameters and Sample Preparation Methods for Texturing Thin AISI 316L Steel Samples
PublicationIn mechanical and material engineering, the effect of laser texturing depends on many factors besides device specification, primarily the properties of the materials being processed, and, secondly, the preparation of the sample. Laser texturing of thin (<5 mm) samples is mostly performed utilizing short-pulse lasers, but depending on the power of the laser beam, the process can also be performed by using continuous operation lasers....
-
Fractographical quantitative analysis of EN-AW 2024 aluminum alloy after creep pre-strain and LCF loading
PublicationThis paper explores the applicability of a new damage parameter combining both fracture surface topography and loading features to estimate the fatigue lifetime under creep pre-strain and low-cycle fatigue loading. Fractures of EN-AW 2024 aluminum alloy caused by mixed creep and low-cycle fatigue loading are experimentally characterized and quantified via surface topography analysis. The specimens were preliminary damaged in a...
-
Multi-response optimization on the effect of wet and eco-friendly cryogenic turning of D2 steel using Taguchi-based grey relational analysis
PublicationMaterial removal processes, including turning and milling, are still commonly used operations for manufacturing most of mechanical components in modern industry. Apart from the cutting parameters, the cooling method has the great impact on the technological efects and, above all, on the environmental friendliness of production. In this study, multi-response optimization on the efect of wet and cryogenic machining is performed during...
-
One More Step Towards a Circular Economy for Thermal Insulation Materials—Development of Composites Highly Filled with Waste Polyurethane (PU) Foam for Potential Use in the Building Industry
PublicationThe rapid development of the building sector has created increased demand for novel materials and technologies, while on the other hand resulting in the generation of a severe amount of waste materials. Among these are polyurethane (PU) foams, which are commonly applied as thermal insulation materials. Their management is a serious industrial problem, due to, for example, their complex chemical composition. Although some chemical...