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Division Of Manufacturing And Production Engineering
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Catalog Publications
Year 2025
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Badania wpływu wielkości mikroziaren ściernych w paście na intensywność docierania wybranych materiałów
PublicationPrzedstawiono wyniki badań intensywności docierania próbek płaskich z miedzi beztlenowej i tellurowej oraz stali konstrukcyjnej 40H. Badano wpływ okresowego dawkowania elektrokorundowej pasty ściernej i wielkości mikroziaren ściernych oraz nacisku jednostkowego na ubytek masowy docieranych elementów.
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Design blisko użytkownika - jak potrzeby kształtują lepsze produkty
PublicationJak wynika z wielu danych, sprzedaż artykułów z koszyka kosmetyczno-chemicznego rośnie zarówno wartościowo, jak i ilościowo każdego roku. Wzrostu nie zahamowała inflacja ani rosnące ceny produktów. Wynika to ze zmian społecznych i zmieniającego się stylu życia konsumentów, którzy zdążyli przywyknąć do wielu nowych rutyn pielęgnacyjnych i higienicznych. Dużą grupę tych produktów stanowią również aerozole, których znaczenie wciąż...
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Docieranie otworów i zewnętrznych powierzchni walcowych
PublicationW artykule przedstawiono metody docierania otworów i zewnętrznych powierzchni walcowych. Omówiono typowe obrabiarki i narzędzia. Podano wytyczne do projektowania separatorów przedmiotowych i trzpieniowych narzędzi rozprężnych.
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Evaluation of the Variability of Vibration Measurement Results in Rolling Bearing Quality Control
PublicationThe final result of rolling bearing quality control is influenced by many factors that are not always taken into account. If non-conforming products leave the factory, then the reliability of equipment containing rolling bearings is significantly weakened. The paper presents an analysis of the reasons for the variability of vibration measurement results in rolling bearing quality control. The paper describes the organisation of...
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Experimental, Analytical, and Numerical Analyses of Slurry Erosion Resistance of Austenitic 1.4301 Stainless Steel
PublicationThe degradation of 1.4301 (AISI 304, X5CrNi18-10) stainless steel with two different impact angles (30 deg and 90 deg) has been investigated using a slurry pot tester. Spherical solid particles were used in the experiment. The impact angle significantly influenced the erosion resistance of 1.4301 steel. Tests conducted at an impact angle of 30 deg showed a higher erosion rate of approximately 91%. The test results showed that with...
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Konstrukcja separatorów dla docierarek tarczowych
PublicationNa etapie przygotowania technologicznego operacji docierania maszynowego powierzchni płaskich, płasko-równoległych i walcowych zewnętrznych koniecznym jest opracowanie i wykonanie indywidualnych separatorów przedmiotowych, które są jednocześnie elementami układów wykonawczych docierarek tarczowych. W artykule przedstawiono wytyczne do projektowania tego typu oprzyrządowania, podano stosowane materiały na separatory oraz przykłady...
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Measurement Technique Comparison in the Entire Fracture Surface Topography Assessment for Additively Manufactured Materials
PublicationThis paper focuses on comparing the three microscopic measurement techniques, confocal, focus variation, and point for focus, for the evaluation of entire fracture surface topographies. The measurements were performed using a Sensofar S Neox 3D optical profilometer and the Mitutoyo QV Apex 302 vision measuring system. The test specimens required for measuring were printed through laser powder bed fusion (LPBF) technology using...
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Optimization of Hydrogen Utilization and Process Efficiency in the Direct Reduction of Iron Oxide Pellets: A Comprehensive Analysis of Processing Parameters and Pellet Composition
PublicationThe article deals with the H2 consumption for different processing conditions and the composition of the processed pellets during the direct reduction process. The experiments are carried out at 600–1300 °C, with gas pressures of 1–5 bar, gas flow rates of 1–5 L min−1, and basicity indices of 0 to 2.15. Pellets with different compositions of TiO2, Al2O3, CaO, and SiO2 are analyzed. The gas flow rate is crucial, with 0–10 L min−1...
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Pomiary termowizyjne temperatury w operacjach maszynowego docierania powierzchni płaskich
PublicationW artykule przedstawiono problematykę oraz wyniki badań nagrzewania się elementów układu obróbkowego docierarki jednotarczowej do płaszczyzn o standardowej kinematyce. Badano wpływ podstawowych warunków obróbki na temperaturę docieranych materiałów oraz zmiany temperatury głównych elementów obrabiarki. W badaniach wykorzystano kamerę termowizyjną. Wyniki pomiarów mogą być przydatne m.in. do określenia przerw między cyklami obróbki...
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Quality Evaluation of Small Features Fabricated by Fused Filament Fabrication Method
PublicationThe purpose of this research was to evaluate the quality of small features fabricated by the fused filament fabrication (FFF) method. The samples containing circular and square cross-sections through holes with different dimensions, lengths, and orientation angles were printed from ABS (acrylonitrile butadiene styrene) filament. The adopted optical inspection method allowed us to conduct observations of individual features and...
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Recent Research Progress in the Abrasive Machining and Finishing of Additively Manufactured Metal Parts
PublicationAdditive manufacturing (AM) has revolutionized the production of complex geometrical parts with metals; however, the usual layer-by-layer deposition results in poor surface quality and unpredictable surface integrity. Abrasive machining and finishing techniques play vital roles in counteracting these challenges and qualifying AM parts for practical applications. This review aims to present recent research developments concerning...
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Separatory jednolite i składane docierarek tarczowych do płaszczyzn
PublicationOmówiono rodzaje układów wykonawczych docierarek do obróbki powierzchni płaskich i płasko-równoległych. Podano zasady projektowania separatorów przedmiotowych dla docierarek jedno- i dwutarczowych. Omówiono stosowane materiały na separatory oraz zamieszczono przykłady konstrukcji separatorów jednolitych i modułowych.
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The Effect of Pretreated Titanium Surface Topography on the Properties of Electrophoretically Deposited Chitosan Coatings from Ethanol-Based Suspensions
PublicationThis study investigated the influence of surface preparation methods on the microstructure, chemical composition, wettability, corrosion resistance, and adhesion of chitosan coatings on titanium substrates for biomedical applications. Titanium samples were subjected to grinding with abrasive papers of gradations #800, #1200, and #2000, electrochemical anodization, and etching. Surface characterization revealed that the etched samples...
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The influence of chitosan's molecular weight, concentration, and dissolution method on the properties of electrophoretically deposited coatings on the Ti13Nb13Zr alloy surface
PublicationIn this study, the effects of molecular weight (high, medium, and low), concentration (0.1 and 0.5 %) and dissolution method (in a rarely used hydroxyacetic acid and utilizing a novel CO2 saturation) of chitosan on the microstructure, chemical composition, wettability, surface roughness, adhesion, corrosion resistance and antibacterial activity of chitosan coatings electrophoretically deposited (10 V, 1 min) on β titanium alloy...
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The Laser Processing of the Stainless-Steel Surface Layer of a Heat Exchanger Membrane in Order to Enhance Its Heat Transfer Coefficient
PublicationResearch on temperature regulation is essential for ensuring thermal comfort and optimizing machine performance. Effective cooling systems are critical in industrial processes and everyday electronic devices in order to prevent overheating. Laser-modified heat exchangers can enhance heat dissipation without increasing weight, addressing the need for energy-efficient solutions in the market. The main aim of this experimental research...
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Warunki kinematyczne obróbki powierzchni płaskich i walcowych na docierarkach tarczowych
PublicationPrzedstawiono kinematykę docierania elementów maszynowych na docierarkach tarczowych. Analizowano docieranie powierzchni płaskich, płasko-równoległych i walcowych. Analizowano wpływ położenia przedmiotu docieranego w separatorze na zmienność prędkości docierania. Przedstawiono wpływ prędkości obrotowej tarczy docierającej na wartość prędkości docierania oraz analizowano prędkość średnią w czasie cyklu ruchu w układzie wykonawczym...
Year 2024
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A Comparative Study of Precision Surface Grinding Using Additively Fabricated Acrylonitrile–Butadiene–Styrene (ABS) Wheels with Continuous and Serrated Working Surfaces
PublicationNowadays, high requirements imposed by mechanical components make it necessary to develop modern production methods. Additive technologies have been dynamically developing in recent years, showing many advantages associated with the fabrication of elements with complex ge-ometries and structures. One of the areas where the potential of additive technologies is exploited is the rapid tooling sector, which is based on the rapid production...
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Advances and Trends in Non-Conventional, Abrasive and Precision Machining 2021
PublicationIn the modern, rapidly evolving industrial landscape, the quest for machining and production processes consistently delivering superior quality and precision is more pronounced than ever. This necessity and imperative are driven by the increasing complexity in the design and manufacturing of mechanical components, an evolution in lockstep with the swift advancements in material science. The real challenge of this evolution lies...
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Advancing electrochemical impedance analysis through innovations in the distribution of relaxation times method
PublicationElectrochemical impedance spectroscopy (EIS) is widely used in electrochemistry, energy sciences, biology, and beyond. Analyzing EIS data is crucial, but it often poses challenges because of the numerous possible equivalent circuit models, the need for accurate analytical models, the difficulties of nonlinear regression, and the necessity of managing large datasets within a unified framework. To overcome these challenges, non-parametric...
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Analiza czasochłonności docierania jednotarczowego powierzchni płaskich elementów ceramicznych - studium przypadku
PublicationPrzedstawiono analizę czasochłonności docierania elementów ceramicznych. Badano czasochłonność obróbki na dwóch docierarkach jednotarczowych o znacząco różniących się średnicach tarcz docierających. Porównano czasy jednostkowe docierania elementów płaskich z ceramiki technicznej Al2O3
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Analysis of the relationship between cutting forces and local structural properties of Scots pine wood aided by computed tomography
PublicationX-ray computed tomography (CT) is utilised in some sawmills today, primarily for enhancing value yield and for process automation, which includes log sorting and sawing optimisation. Nevertheless, there is a scarcity of recent research utilising CT to assess the local cutting process. As a preliminary study, this paper addresses this gap by using CT to investigate the connections between local cutting force and local wood properties...
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Application of 3D scanning and computer simulation techniques to assess the shape accuracy of welded components
PublicationWhile traditional measurement methods prove to be insufficient when facing more complex shapes and intricate challenges, increasingly efficient solutions are emerging in their place. 3D scanners in particular exhibit versatility. They clearly represent a useful tool in many fields with diverse requirements; thus, it is advisable to explore further areas of their potential applications, e.g., in quality control or reverse engineering....
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Carburization Behavior of High-Grade Pellets After Direct Reduction in Pure Hydrogen
PublicationCarburization is a critical aspect in the iron and steel industry as it significantly affects the mechanical and chemical properties of the final product. This study provides a comprehensive analysis of the carburization potential of high-grade quality iron ore pellets after direct reduction in pure hydrogen. The results show that the porosity of the pellets has a significant impact on the efficiency and success of the direct reduction...
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Contemporary and Conventional Passive Methods of Intensifying Convective Heat Transfer—A Review
PublicationThe ever-increasing demand for effective heat dissipation and temperature control in industrial and everyday applications highlights a critical research problem. The need for development is not only in terms of providing thermal comfort to humans but also forms the basis for the efficient operation of machines and equipment. Cooling of industrial machinery and household electronic equipment is a crucial element in any manufacturing...
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CUPPING DEFORMATION DURING DRYING OF BEECH WOOD (FAGUS SYLVATICA L.)
PublicationWood drying does not only consist in removing its moisture: the quality of the dried product is the main requirement for the industrial process. Because wood shrinks during drying, deformations and stresses develops than can lead to unusable product. When developing drying technologies and methods, the aim is to achieve the shortest possible drying times. The most common defects in wood after drying include cross warping (cup),...
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Cyclic deformation and fracture behaviour of additive manufactured maraging steel under variable-amplitude loading
PublicationThe cyclic deformation and fracture behaviour of 18Ni300 maraging steel produced by laser beam powder bed fusion is studied under variable-amplitude loading. The tests were conducted under fully-reversed strain-controlled conditions with a loading sequence comprising three ascending cycles and three descending cycles repeated sequentially until failure. After the tests, fracture surfaces were examined using height and volume surface...
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Design of a Shape-Memory-Alloy-Based Carangiform Robotic Fishtail with Improved Forward Thrust
PublicationShape memory alloys (SMAs) have become the most common choice for the development of mini- and micro-type soft bio-inspired robots due to their high power-to-weight ratio, ability to be installed and operated in limited space, silent and vibration-free operation, biocompatibility, and corrosion resistance properties. Moreover, SMA spring-type actuators are used for developing different continuum robots, exhibiting high degrees...
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Direct reduction of pellets through hydrogen: Experimental and model behaviour
PublicationThis paper presents the hydrogen reduction behaviour of industrial pellets designed for the efficient hydrogen based direct reduction. The pellets were provided with very low non ferrous oxides percentage (0.52 of basicity index) and with the absence on TiO2 oxides. The pellets measured diameters in the range 1.14–1.72 cm and were characterized in terms of porosity, pores size, tortuosity and compression strength. The pellets were...
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Docieranie i szlifowanie powierzchni płasko-równoległych na docierarkach tarczowych
PublicationW artykule przedstawiono aktualny stan techniki i technologii docierania powierzchni płasko-równoległych na docierarkach dwutarczowych oraz sposób obróbki przez szlifowanie na tych obrabiarkach. Omówiono warunki kinematyczne docierania obiegowego, sposób chłodzenia tarcz docierających oraz możliwe ich zużycie profilowe. Podano przykłady obróbki cześci maszynowych. Charakteryzowano wydajność docierania i szlifowania, uzyskiwane...
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Effect of applied standard wood machining fluid on colour and chemical composition of the machined wood surface
PublicationAppropriate monitoring of wood machining processes is a key issue to ensure the expected quality of the processed wood, expected efficiency and minimize energy consumption of production processes. A new trend is the design of environmentally friendly machining fluids. In this paper, as a preliminary study in this field, the effect of applied standard wood machining fluid on changes in the colour and chemical composition of the...
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Effect of ultrasound on the physicochemical, mechanical and adhesive properties of micro-arc oxidized coatings on Ti13Nb13Zr bio-alloy
PublicationImplant surgeries are increasingly challenging due to their rising number. Achieving the desired biomaterial surface properties to ensure a strong bond with human tissue is a significant issue. This study investigates the influence of ultrasound (US) during the micro-arc oxidation (MAO) process on Ti13Zr13Nb bio-alloy, an area not previously explored, to enhance titanium alloy coatings’ properties for biomedical applications. Porous...
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Entire fracture surface topography parameters for fatigue life assessment of 10H2M steel
PublicationIn this paper, the entire fracture surface approach was used to assess an effect of 280,000 h of exploitation under internal pressure of 2.9 MPa and high temperature of 540 °C on the fatigue response of 10H2M (10CrMo9–10) power engineering steel. The mechanical testing was carried out on the hourglass specimens produced from the as-received, unused pipeline and the same material after long-time exploitation. The uniaxial tensile...
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Experimental study and numerical simulation on porosity dependent direct reducibility of high-grade iron oxide pellets in hydrogen
PublicationThe transition to more environmentally friendly steel production methods has intensified research into hydrogen-based direct reduction (HyDR) of iron oxide pellets. The aim of this study is to systematically investigate the kinetics of the reduction process, the evolution of porosity and the resulting microstructural changes on the reduction behavior of high-quality pellets during HyDR of iron ore at different temperatures. A modified...
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Granulometric characterization of Arctic driftwood sawdust from frame sawing process
PublicationArctic driftwood can be used as an alternative source of wood as construction timber and furniture material, especially in Iceland and Greenland. The use of Arctic driftwood can help in the fight against climate change, by developing land reforestation processes and reducing the volume harvested wood from forests and sustainability of harvesting processes. In this paper the results of an analysis of the effect of long-term residence...
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Hydrogen direct reduction and reoxidation behaviour of high-grade pellets
PublicationHigh grade pellets with basicity index close to 0.5 were directly reduced in pure hydrogen atmosphere. The reduction experiments were performed in the temperature range 800 e1000 C at the pressure of 8 bar. The pellets internal structure was analysed through micro tomography observations in the unreduced and reduced conditions. After reduction, the pellets showed a variation of porosity up to more than 15% with a remarkable change...
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Imadła maszynowe
Publicationomówiono pokrótce historie imadeł. Przedstawiono budowę imadeł śrubowych, samocentrujących, precyzyjnych, dwudzielnych, uchylno-obrotowych, krzyżowych, hydraulicznych i o konstrukcji blokowej. Podano zakres stosowania poszczególnych rozwiązań.
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Influence of Ultrasound on the Characteristics of CaP Coatings Generated Via the Micro-arc Oxidation Process in Relation to Biomedical Engineering
PublicationOver the past decade, bone tissue engineering has been at the core of attention because of an increasing number of implant surgeries. The purpose of this study was to obtain coatings on titanium (Ti) implants with improved properties in terms of biomedical applications and to investigate the effect of ultrasound (US) on these properties during the micro-arc oxidation (MAO) process. The influence of various process parameters, such...
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Machine learning approach to packaging compatibility testing in the new product development process
PublicationThe paper compares the effectiveness of selected machine learning methods as modelling tools supporting the selection of a packaging type in new product development process. The main goal of the developed model is to reduce the risk of failure in compatibility tests which are preformed to ensure safety, durability, and efficacy of the finished product for the entire period of its shelf life and consumer use. This kind of testing...
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Magnetyczne i elektromagnetyczne uchwyty obróbkowe - konstrukcja i rozwój
PublicationPrzedstawiono współczesne rozwiązania konstrukcyjne obróbkowych uchwytów magnetycznych i elektromagnetycznych. Podano przykłady zastosowania w operacjach obróbki wiórowej i ściernej oraz w różnorodnych procesach spawania. Omówiono ważniejsze zalecenia technologiczne oraz ograniczenia praktyczne.
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Materiałowe aspekty budowy narzędzi docierarek tarczowych do płaszczyzn
PublicationPrzedstawiono problematykę doboru materiałów na narzędzia w operacjach docierania i szlifowania powierzchni na obrabiarkach tarczowych. Scharakteryzowano stosowane materiały na tego typu narzędzia oraz wybrane konstrukcje tarcz do obróbki elementów płaskich i płasko-równoległych. Wskazano na korzystne zastosowanie żeliw sferoidalnych w aspekcie aktywizacji powierzchni czynnej docieraków ścierniwem. Przedstawiono analizę modelową...
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Problematyka mycia elementów obrabianych po operacjach docierania jednotarczowego powierzchni płaskich
PublicationW artykule omówiono wybrane zagadnienia mycia elementów po wykończeniowej obróbce ściernej luźnym ścierniwem. Przedstawiono technikę pooperacyjnego mycia ultradźwiękowego, czasochłonność oczyszczania drobnych elementów z ceramiki technicznej oraz skuteczność mycia ręcznego i ultradźwiękowego żeliwa sferoidalnego po docieraniu.
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Simulation-Based Approach to a More Efficient Handling Strategy for a Container Terminal Storage Yard: Case Study of the Baltic Hub Container Terminal
PublicationThe primary objective of this research was to implement a more efficient handling strategy in the container terminal storage yard at the Baltic Hub Container Terminal (BHCT). Following an analysis of the current logistics system associated with starboard-side mooring, an attempt was made to shift the mooring to the port side. Two routing strategies corresponding to the analysed mooring operations were tested using a developed...
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Simulation-Based Approach to a More Efficient Handling Strategy for a Container Terminal Storage Yard: Case Study of the Baltic Hub Container Terminal
PublicationThe primary objective of this research was to implement a more efficient handling strategy in the container terminal storage yard at the Baltic Hub Container Terminal (BHCT). Following an analysis of the current logistics system associated with starboard-side mooring, an attempt was made to shift the mooring to the port side. Two routing strategies corresponding to the analysed mooring operations were tested using a developed model....
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Soft Tissue Retraction Maneuver in Cone Beam Computed Tomography Prior to Crown-Lengthening Procedure—A Technical Note
PublicationBackground: An accurate determination of the biological width and the relationship of the cemento-enamel junction with the border of the alveolar bone is crucial during a clinical crown-lengthening (CCL) procedure. The aim of this study was to present a technical note about the retraction techniques in cone beam computed tomography (CBCT) prior to CCL, highlighting the significant enhancement in procedural accuracy and predictability...
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Study on the wear characteristics of a 3D printed tool in flat lapping of Al2O3 ceramic materials
PublicationWidespread and popular use of ceramic products in various industry sectors necessitates the search for methods of their efficient processing. Lapping technology, which enables obtaining high dimensional and shape accuracy and high surface flatness, is one of the basic methods of finishing hard and brittle technical ceramics with a porous structure. This study analyzed the characteristics and wear value of an SLS-printed abrasive...
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Szlifowanie na docierarkach sposobem zmniejszenia skażenia powierzchni ziarnami ściernymi w obróbce wykończeniowej
PublicationW artykule przedstawiono szkodliwość skażenia powierzchni mikroziarnami ściernymi w procesach docierania luźnym ścierniwem żeliwa szarego oraz sferoidalnego. Omówiono technologie szlifowania powierzchni płasko-równoległych z kinematyką docierania obiegowego, jako sposób zmniejszenia skażenia powierzchni ścierniwem po obróbce wykończeniowej.
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Szlifowanie powierzchni płasko-równoległych z kinematyką docierania
PublicationPrzedstawiono charakterystykę szlifowania powierzchni płasko-równoległych z kinematyką docierania obiegowego. Analizowano obróbkę materiałów konstrukcyjnych na docierarkach dwutarczowych. Porównano warunki i wyniki szlifowania z tradycyjnym docieraniem luźnym ścierniwem. Scharakteryzowano sposób wyrównywania powierzchni roboczych narzędzi oraz omówiono główne zalety szlifowania na docierarkach.
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The Big Book of online education for academics and other teaching professionals
PublicationThe Big Book of Online Education to unikatowa, bogata w multimedia publikacja, napisana przez międzynarodowy zespół autorów – ekspertów w dziedzinie metodyki, nowoczesnej edukacji i e-learningu. Znajdziemy w niej mnóstwo porad, inspiracji i informacji o narzędziach użytecznych w dydaktyce, oraz przykładów zastosowania innowacyjnych metod i technik w praktyce akademickiej. Jest to najbogatsza tego typu pozycja na rynku poradników...
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THE EFFECT OF BEECH WOOD DRYING ON HARDNESS IN THE LONGITUDINAL DIRECTION FROM THE BEGINNING TO THE REAR OF THE SAMPLES
PublicationThe objective of this study was to determine the hardness of beech wood samples (Fagus sylvatica L.) in the longitudinal direction from the beginning to the rear of the samples versus the method of drying. The warm air-steam mixture drying process and the modified airdrying process were used in the experiment. The warm air-steam mixture drying process, in comparison to the modified air-drying process, caused a reduction of the...
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The Effect of Steaming Beech, Birch and Maple Woods on Qualitative Indicators of the Surface
PublicationThis work presents the effect of steaming beech, birch and maple woods on the resulting quality of the milled wood surface. The steaming process of the studied woods results in a targeted change in the color of the wood, which changes from the original light white-gray color to fine reddishbrown to dark brown color shades that are more or less saturated depending on the temperature of the saturated water steam. The color changes...