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Smart Virtual Product Development: Manufacturing Capability Analysis and Process Planning Module
PublikacjaSmart Virtual Product Development (SVPD) system provides effective use of information, knowledge, and experience in industry during the process of product development in Industry 4.0 scenario. This system comprises of three primary modules, each of which has been developed to cater to a need for digital knowledge capture for smart manufacturing in the areas of product design, production planning, and inspection planning. Manufacturing...
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Doskonalenie systemu zarządzania środowiskowego w przedsiębiorstwie z wykorzystaniem Lean Manufacturing
PublikacjaCelem głównym rozprawy jest opracowanie wytycznych doskonalenia systemu zarządzania środowiskowego ISO14001 za pomocą koncepcji Lean Manufacturing, aby uzyskać efekt synergii w postaci minimalizacji negatywnego oddziaływania organizacji na środowisko naturalne. W pracy badawczej zastosowano metodykę opartą na schemacie analiza – synteza – ocena. W celu uzyskania odpowiedzi na pytania badawcze oraz weryfikacji postawionych hipotez...
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Knowledge sharing in manufacturing subsidiaries: proactive and reactive perspective in knowledge exploitation context
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Manufacturing and investigation of physical properties of polyacrylonitrile nanofibre composites with SiO2, TiO2and Bi2O3nanoparticles
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Application of Internet of Thing and Cyber Physical System in Industry 4.0 Smart Manufacturing
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Modelling and simulation analysis of process alternatives in the cellular manufacturing of axially symmetric parts
PublikacjaAnalizowano procesy technologiczne (PT) alternatywnego wytwarzania określonego spektrum przedmiotów (PO) w różnych systemach gniazdowych. Rozpatrzono warianty PT z operacjami zintegrowanej obróbki wiórowej kształtującej i obróbki wykańczającej poprzez nagniatanie, oraz wariantów z różnicowaniem operacji, w których obróbka wykańczająca realizowana jest w oddzielnych operacjach szlifowania. Dla potrzeb gniazdowej dekompozycji systemów...
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Studies on the influence of technological variants of finishing machining on flow of parts in flexible manufacturing
PublikacjaIn the article below the problems of influence of variants of finishing processing on flow of machining parts in flexible manufacturing system were presented. The investigations were carried out the technological processes for piston rods and rams of hydraulic cylinders. There were also presented model variants of technological processes for piston rods finished with the burnishing. In these studies the influence of technological...
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Geometric Specification of Non-Circular Pulleys Made with Various Additive Manufacturing Techniques
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Intelligent Optimization of Hard-Turning Parameters Using Evolutionary Algorithms for Smart Manufacturing
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Resource saving by optimization and machining environments for sustainable manufacturing: A review and future prospects
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Smart Virtual Product Development (SVPD) to Enhance Product Manufacturing in Industry 4.0
PublikacjaThis paper presents a system capable of enhancing product development process for industrial manufactured products. This system is known as Smart Virtual Product Development (SVPD), and it helps in decision making by using explicit knowledge of formal decision events. It stores and reuses the past decisional events or sets of experiences related to different activities involved in industrial product development process i.e. product...
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Effect of manufacturing errors of the pad sliding surface on the performance of the hydrodynamic thrust bearing
PublikacjaIn the present study, investigation of the effect of manufacturing errors on the performance of large tilting pad thrust bearings has been performed, following a CFD-based Thermohydrodynamic analysis of a single pad. A 3D model has been generated, including the pad, the lubricant film and the corresponding part of the collar. The pad has been assumed to be deformed about the pivot point, due to thrust loading. Manufacturing errors...
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Manufacturing Data Analysis in Internet of Things/Internet of Data (IoT/IoD) Scenario
PublikacjaComputer integrated manufacturing (CIM) has enormous benefits as it increases the rate of production, reduces errors and production waste, and streamlines manufacturing sub-systems. However, there are some new challenges related to CIM operating in the Internet of Things/Internet of Data (IoT/IoD) scenarios associated with Industry 4.0 and cyber-physical systems. The main challenge is to deal with the massive volume of data flowing...
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Application of Rapid Prototyping technology in the manufacturing of turbine blade with small diameter holes
PublikacjaThe article presents the possibilities of using Rapid Prototyping (RP) technology in the manufacturing of turbine blades with small diameter holes. The object under investigation was gas turbine blade with small diameter cooling holes and holes for generating longitudinal vortices. A turbine blade model was produced by means of Direct Metal Laser Sintering (DMLS) technology and subsequently validated in terms of detection and accuracy...
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Impact of the Manufacturing Sector on the Export Competitiveness of European Countries – a Spatial Panel Analysis
PublikacjaThe purpose of this paper is to determine how changes in the export competitiveness of the EU economy (measured by exports and net exports) depend on changes in the competitiveness of processing industries, on the basis of manufacturing data from 19 EU countries over years 1995-2009 and using a spatial panel data model. The determinants of export competitiveness are selected in the light of predictions from international trade...
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Advancements in the Additive Manufacturing of Magnesium and Aluminum Alloys through Laser-Based Approach
PublikacjaComplex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives such as reduced part numbers, greater functionality, and lightweight, among others. Polymers, metals, and ceramics are the few materials that can be used in AM technology, but metallic materials (Magnesium and Aluminum) are attracting more attention from the research and industrial point of view. Understanding the role...
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How to adapt Lean Six Sigma to improve performance of SMEs of manufacturing sector
PublikacjaThe main objective of the paper is to present the utilitarian effect of the adaptation of the Lean Six Sigma concept and its implementation in the small and medium-sized enterprises of the manufacturing sector. The original methodology was developed on the basis of research carried out in the Polish and French enterprises from 2009 to 2011. In the case of SMEs, the use of the concept of Lean Six Sigma is much less common, as...
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Production structures and strategies supporting lean parts manufacturing: an industrial case study.
PublikacjaPrzedstawiono model sformalizowanego opisu wzorców możliwości wytwarzania zróżnicowanego spektrum przedmiotów oraz analizy podobieństwa ich procesów technologicznych, dla kształtowania struktur przestrzennych systemów typu gniazdowego, z uwzględnieniem paradygmatu oszczędnej produkcji. Zaproponowano algorytm grupowania przedmiotów wg określonych, w postaci ciągów znakowych, sekwencji operacji procesu technologicznego oraz kryterium...
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Industry 4.0 Implementation Challenges in Manufacturing Industries: an Interpretive Structural Modelling Approach
PublikacjaFor the last few years, the fourth industrial revolution, known as Industry 4.0, has been a hot topic among academics. Industry 4.0 literature involves researches presenting studies related to its different aspects including challenges, opportunities, implementation and adoption. However, a detailed study of challenges and barriers towards the Industry 4.0 implementation in manufacturing industries is missing. Hence, this paper...
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Preparation, characterization, and manufacturing of new polymeric materials for 3D printing for medical applications
PublikacjaThis work concerns the synthesis, formation, and characteristics of new filaments for 3D printing in FDM™/FFF technology for medical purposes. Two types of filaments were developed, i.e. degradable polyurethane and biodegradable polylactide-starch. The influence of the 3D printing process on selected filament properties was investigated. A detailed analysis of the filament formation process by the extrusion method was carried out,...
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Project-Based Collaborative Research and Training Roadmap for Manufacturing Based on Industry 4.0
PublikacjaThe importance of the economy being up to date with the latest developments, such as Industry 4.0, is more evident than ever before. Successful implementation of Industry 4.0 principles requires close cooperation of industry and state authorities with universities. A paradigm of such cooperation is described in this paper stemming from university partners with partly overlapping and partly complementary areas of expertise in manufacturing....
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Manufacturing Review
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Quasistatic and fatigue behavior of an AISI H13 steel obtained by additive manufacturing and conventional method
PublikacjaThis work aims to compare the mechanical behavior of an AISI H13 steel obtained by additive manufacturing with that obtained by conventional manufacturing methods. The average values of the ultimate tensile strength (UTS) and ductility obtained for the specimens produced by the conventional method were equal to 658 MPa and 18%, respectively, which compares with 503 MPa and 0.75% registered for the selective laser melting (SLM)...
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Understanding the Internal and External Drivers and Barriers for Digital Servitization in the European Textile Manufacturing Industry
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Quasistatic and fatigue behavior of an AISI H13 steel obtained by additive manufacturing and conventional method
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Engineering and Manufacturing Technology of Green Epoxy Resin Coatings Modified with Recycled Fine Aggregates
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<title>Technological aspects of fiber optic image guides for needle endoscope manufacturing</title>
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Advances in Hard–to–Cut Materials: Manufacturing, Properties, Process Mechanics and Evaluation of Surface Integrity
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Smart Decisional DNA Technology to Enhance Industry 4.0 Environment in Conjunction with Conventional Manufacturing
PublikacjaKnowledge-based support has become an indispensable part not only to the traditional manufacturing set-ups but also to the new fast-emerging Industry 4.0 scenario. In this regard, successful research has been performed and extensively reported to develop Decisional DNA based knowledge representation models of engineering object and engineering process called Virtual engineering object (VEO), Virtual engineering process (VEP) and...
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Virtual Engineering Object (VEO): Toward Experience-Based Design and Manufacturing for Industry 4.0
PublikacjaIn this article we propose the concept, its framework, and implementation methodology for Virtual Engineering Objects (VEO). A VEO is the knowledge representation of an engineering object that embodies its associated knowledge and experience. A VEO is capable of adding, storing, improving, and sharing knowledge through experience. Moreover, it is demonstrated that VEO is a specialization of a Cyber-Physical System (CPS). In this...
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Raman diagnostics in manufacturing of polymer planar optical waveguides. Optical Fibers and Their Applications VIII.
PublikacjaZastosowano spektroskopię ramanowską do diagnostyki procesu syntezy nowego typu materiałów cienkowarstwowych polimerów hybrydowych, przeznaczonych do wytwarzania światłowodów planarnych. Zbadano poprawność poszczególnych etapów procesu technologicznego oraz strukturę molekularną materiału. Zademonstrowano możliwość kontroli procesu technologicznego w czasie rzeczywistym.
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Comparative studies of manufacturing strategies within multi-machine production systems using simulation
PublikacjaZaprezentowano metodykę budowy struktur przestrzennych systemów produkcji typu gniazdowego wg zasad technologii grupowej, wykorzystując zaproponowane modele i algorytmy analizy zbiorów/relacji rozmytych. Generowane, z wykorzystaniem tych algorytmów, przebiegi procesów porównywano z przebiegami procesów w strukturach przestrzennych typu hybrydowego, tj. o wspólnych zasobach. Odnosząc się do zdefiniowanego studium przypadku, wykazano...
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Simulation research on the tool cycle in automated manufacturing system at selected tool duplication levels
PublikacjaThe paper presents results of the research concerning impact of applied tool exchange rule on the efficiency of an automated manufacturing system. The research consider the tool duplication levels that constrain realisation of a manufacturing process. Presented study was based on the real industrial system data. The operating of the investigated system of manufacture, including tools necessary for its realisation, was modelled...
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Recycling of Waste Rubber by the Manufacturing of Foamed Polyurethane-Based Composites—Current State and Perspectives
PublikacjaWorn car tires are disruptive waste, and the issue of their management is crucial for the natural environment. In many countries, the primary method of end-of-life tires utilization is energy recovery. However, more effective and beneficial for the environment is material recycling. Using them for the production of polymer-rubber composites seems to be an auspicious direction of research. Incorporation of ground tire rubber into...
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Manufacturing Parameters, Materials, and Welds Properties of Butt Friction Stir Welded Joints–Overview
PublikacjaThe modern and eco-friendly friction stir welding (FSW) method allows the combination of even such materials that are considered to be non-weldable. The development of FSW technology in recent years has allowed a rapid increase in the understanding of the mechanism of this process and made it possible to perform the first welding trials of modern polymeric and composite materials, the joining of which was previously a challenge....
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The adaptive spatio-temporal clustering method in classifying direct labor costs for the manufacturing industry
PublikacjaEmployee productivity is critical to the profitability of not only the manufacturing industry. By capturing employee locations using recent advanced tracking devices, one can analyze and evaluate the time spent during a workday of each individual. However, over time, the quantity of the collected data becomes a burden, and decreases the capabilities of efficient classification of direct labor costs. However, the results obtained...
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Manufacturing collective intelligence by the means of Decisional DNA and virtual engineering objects, process and factory
PublikacjaEngineering collective intelligence is paramount in current industrial times. This research proposes and presents case studies for collective knowledge structures required in the industry field. Knowledge structures such as Set of Experience and Decisional DNA are extended into more advanced knowledge structures for manufacturing processes. These structures are called Virtual Engineering Object, Virtual Engineering Process and...
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Enhancing Product Manufacturing through Smart Virtual Product Development (SVPD) for Industry 4.0
PublikacjaABSTRACT This paper proposes the Smart Virtual Product Development (SVPD) system, which enhances the industrial product manufacturing processes. The proposed system comprises of three main modules: design knowledge management (DKM), manufacturing capability analysis and process planning (MCAPP), and product inspection planning (PIP). Smart virtual product development system collects, stores, and uses experiential knowledge from...
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Uncertainty Quantification of Additive Manufacturing Post-Fabrication Tuning of Resonator-Based Microwave Sensors
PublikacjaReconfigurability, especially in terms of the ability of adjusting the operating frequency, has become an important prerequisite in the design of modern microwave components and systems. It is also pertinent to microwave sensors developed for a variety of applications such as characterization of material properties of solids or liquids. This paper discusses uncertainty quantification of additive-manufacturing-based post-fabrication...
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The In-House Method of Manufacturing a Low-Cost Heat Pipe with Specified Thermophysical Properties and Geometry
PublikacjaVarious types of heat pipes are available to purchase off the shelf, from various manufacturers, but most of them have strictly defined geometry and technical parameters. However, when there is a need to use a heat pipe (HP) with an unusual size and shape or working conditions other than the standard ones, it becomes very costly to order them from manufacturers, especially in small quantities, and only a few producers are willing...
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UWB-Based Indoor Navigation in a Flexible Manufacturing System Using a Custom Quadrotor UAV
PublikacjaA novel solution for indoor navigation of a transportation drone in flexible manufacturing is presented in this paper. To address the challenges of accurate and robust drone navigation in occluded environments, an ultra-wideband (UWB) navigation system has been integrated with a commercially available open source control platform. The system offers high accuracy (± 20 mm), low power consumption, resistance to electronic interference,...
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Modelling and simulation analysis of process alternatives in the cellular manufacturing of axially symmetric parts [online]
PublikacjaAnalizowano procesy technologiczne (PT) alternatywnego wytwarzania określonego spektrum przedmiotów (PO) w zróżnicowanych systemach gniazdowych. Rozpatrzono warianty PT z operacjami zintegrowanej obróbki wiórowej kształtującej i obróbki wykańczającej poprzez nagniatanie, oraz wariantów z różnicowaniem operacji, w których obróbka wykańczająca realizowana jest w oddzielnych operacjach szlifowania. Dla potrzeb gniazdowej dekompozycji...
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Example applications of control charts as a quality tool for statistical process control in a small manufacturing company
PublikacjaPraca zawiera przykład wdrożenia kart kontrolnych w małym zakładzie produkcyjnym zajmującym się wytwarzaniem komponentów z blach. Pokazano jak z zastosowaniem dostępnego pakietu biurowego, można stworzyć statystyczną kontrolę procesu(SPC)w małej firmie. Artykuł zawiera wyniki z przykładowych analizowanych procesów.
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Linkages between services and manufacturing as a new channel for GVC development: Evidence from CEE countries
PublikacjaThe goal of the paper is to verify a causal relationship between forward linkages from domestic services to manufacturing and the participation/position of a country in global value chains (GVCs) in selected Central and Eastern European economies. We observed a strong polarisation pattern: the Baltic countries along with the Czech Republic strengthen their positions and participation in GVCs by having a strong relationship between...
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Linkages between services and manufacturing as a new channel for GVC growth: evidence from CEE countries
PublikacjaThe aim of this paper is to use a panel Granger causality test to verify the hypothesis of the existence of a causal relationship between forward linkages from domestic services to manufacturing and a country’s participation and position in GVCs in selected central and eastern European economies – the Czech Republic, Estonia, Hungary, Latvia, Lithuania, Poland and Slovakia – for the period 2000-2014. Our results show that the Baltic...
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Adaptive Positioning Systems Based on Multiple Wireless Interfaces for Industrial IoT in Harsh Manufacturing Environments
PublikacjaAs the industrial sector is becoming ever more flexible in order to improve productivity, legacy interfaces for industrial applications must evolve to enhance efficiency and must adapt to achieve higher elasticity and reliability in harsh manufacturing environments. The localization of machines, sensors and workers inside the industrial premises is one of such interfaces used by many applications. Current localization-based systems...
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More than just a beer—the potential applications of by-products from beer manufacturing in polymer technology
PublikacjaBeer is the most popular alcoholic beverage in the world, and its popularity is continuously growing. Currently, global beer production is estimated at around 2 billion hectoliters. Nevertheless, the increasing production capacity implicates the rising issue of generated by-products—brewers’ spent grain, spent hops, spent yeast, and wastewater. They are generated in massive amounts, so having in mind the current pro-ecological...
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A novel method of creating thermoplastic chitosan blends to produce cell scaffolds by FDM additive manufacturing
PublikacjaDue to its remarkable and promising biological and structural properties, chitosan has been widely studied in several potential applications in the biomedical sector. Attempts are being made to use this polymer and its properties in thermoplastics dedicated to 3D printing in FDM technology. However, chitosan can be processed only from acid solution, which limits its applications. The paper presents a new path for the production...
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Influence of design characteristics and manufacturing process parameters on the strength of tubular aluminium joints produced by hydrobulging
PublikacjaPrzedmiotem prezentowanej pracy było szukanie odpowiednich parametrów konstrukcyjnych i technologicznych do wytwarzania trwałych złączy rurowych metodą rozpęczania hydraulicznego. Badania obejmowały łączenie próbek będących parami rura-pierścień. Uwzględniono różne zestawienia materiałowe obu łączonych elementów, tj. AA6060-AA6060, AA6060-AZ31 oraz AZ31-AA6060. Złącza uzyskane metodą rozpęczania hydraulicznego poddano próbom na...
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World class manufacturing: integrated improvement program based on six sigma, lean and TPM methodologies
PublikacjaWCM jest integracją najlepszych praktyk zarządzania procesami produkcyjnymi. Jest filozofią bazującą na LEAN, SIX SIGMA oraz TPM.