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Instytut Technologii Maszyn i Materiałów
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Katalog Publikacji
Rok 2022
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Underwater Processing of Materials
PublikacjaEditorial do SI
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Underwater wet welding of S1300 ultra-high strength steel
PublikacjaMarine Structures Volume 81, January 2022, 103120 Underwater wet welding of S1300 ultra-high strength steel Author links open overlay panelJacekTomkówGrzegorzRogalski https://doi.org/10.1016/j.marstruc.2021.103120 Get rights and content Under a Creative Commons licenseopen access Highlights • Technological method of S1300 steel underwater weldability improving was proposed. • Number of cracks and hardness of welded joints was...
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Whether Carbon Nanotubes Are Capable, Promising, and Safe for Their Application in Nervous System Regeneration. Some Critical Remarks and Research Strategies
PublikacjaCarbon nanotubes are applied in or considered for different fields of medicine. Among them is the regeneration or rebuilding of nervous system components, which still lack substantial progress; this field is supported by carbon nanotubes to a great extent as the principal material. The limited research on this issue has involved PU/silk/MWCNTs, PCL/silk/MWCNTs, PCL/PGS/CNTs, chitin/CNTs, PGF/CNTs, CNTs/PGFs/PLDLA,MWCNTs chitosan,MWCNTs/PPy,...
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Wire Arc Additive Manufactured Mild Steel and Austenitic Stainless Steel Components: Microstructure, Mechanical Properties and Residual Stresses
PublikacjaWire arc additive manufacturing (WAAM) is an additive manufacturing process based on the arc welding process in which wire is melted by an electric arc and deposited layer by layer. Due to the cost and rate benefits over powder-based additive manufacturing technologies and other alternative heat sources such as laser and electron beams, the process is currently receiving much attention in the industrial production sector. The gas...
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Wpływ warunków zgrzewania metodą Friction Stir Welding na własności mechaniczne i jakość złączy ze stopu aluminium
PublikacjaW prezentacji przedstawiono wyniki badań nad wpływem warunków zgrzewania metodą FSW na jakość połączeń ze stopów aluminium.
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Wpływ warunków zgrzewania metodą Friction Stir Welding na własności mechaniczne i jakość złączy ze stopu aluminium
PublikacjaCelem niniejszych badań było porównanie wpływu kształtu narzędzia na złącze oraz uzyskanie wartości parametrów zgrzewania tarciowego z przemieszaniem (FSW) zapewniających najlepszą możliwą jakość złącza. Zastosowanym materiałem był stop aluminium EN AW-3004 (AlMn1Mg1). Według najlepszej wiedzy autorów dotychczas nie przedstawiono żadnych badań tego stopu w kwestii zgrzewania FSW. Złącza pięcioczołowe wykonano samodzielnie opracowanym...
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Z historii Stowarzyszenia Inżynierów i Techników Polskich w Szwajcarii
PublikacjaPrzedstawiono, pokrótce, historię i działalność Stowarzyszenia Inżynierów i Techników Polskich w Szwajcarii. Wspomniano o związkach polskich naukowców pracujących w szwajcarskich uczelniach, w pierwszych latach powojennych, z Politechniką Gdańską.
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Z historii Stowarzyszenia Techników i Inżynierów Polskich na Litwie
PublikacjaPrzedstawiono pokrótce historię Stowarzyszenia Techników i Inżynierów Polskich na Litwie. Wskazano na związki STIP z Europejską Federacją Polonijnych Stowarzyszeń Naukowo-Technicznych oraz z FSNT NOT. Scharakteryzowano działalność patrona Stowarzyszenia Techników i Inżynierów na Litwie Rafała Kalinowskiego.
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Zastosowanie przedmiotowych uchwytów modułowych w operacjach wytwarzania na przykładzie obróbki korpusu.
PublikacjaOmówiono zastosowanie przedmiotowych uchwytów modułowych w operacjach obróbkowych. Przedstawiono dwa warianty technologii korpusu jednolitego. Omówiono konstrukcje wykorzystywanych uchwytów modułowych oraz ich koszt i czasochłonność analizowanych operacji na dwóch centrach obróbkowych, o pionowej i poziomej osi wrzeciona.
Rok 2021
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A Pilot Study on Machining Difficult-to-Cut Materials with the Use of Tools Fabricated by SLS Technology
PublikacjaThe growing use of contemporary materials in various industrial sectors, such as aerospace, automotive, as well as the oil and gas industry, requires appropriate machining methods and tools. Currently, apart from the necessity to obtain high-dimensional and shape accuracy, the efficiency and economic aspects of the selected manufacturing process are equally important, especially when difficult-to-cut materials, such as hard and...
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ADVANCES IN MATERIALS SCIENCE EDITORIAL ON THE JOURNAL'S 20th ANNIVERSARY
PublikacjaEditorial on the occasion of the 20th anniversary of Advances in Materials Science journal.
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Analiza konstrukcji narzędzi i technologia docierania otworów walcowych
PublikacjaPrzedstawiono konstrukcje opracowanych docieraków do obróbki maszynowo-ręcznej przelotowych otworów walcowych. Omówiono technologie docierania i przykłady rozwiązań konstrukcyjnych narzędzi oraz zaproponowano kryteria oceny ich jakości
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Analysis of the construction, assembly and usage of specialized fixtures illustrated with an example of machining a lever
PublikacjaThe paper presents a method of quantitative assessment of manufacturability of the construction of specialized fixtures used in machining. The assumed, simplified assessment criteria include both the complexity of the construction with respect to time-consumption of manufacturing the components and their assembly, as well as the features of the usage of fixtures. The paper contains a study case connected with variably designed...
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Applications of Additively Manufactured Tools in Abrasive Machining—A Literature Review
PublikacjaHigh requirements imposed by the competitive industrial environment determine the development directions of applied manufacturing methods. 3D printing technology, also known as additive manufacturing (AM), currently being one of the most dynamically developing production methods, is increasingly used in many different areas of industry. Nowadays, apart from the possibility of making prototypes of future products, AM is also used...
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Assessment of Corrosive Behaviour and Microstructure Characterization of Hybrid Friction Stir Welded Martensitic Stainless Steel
PublikacjaThis study examined the effect of induction heating on the microstructure and corrosion characteristics of hybrid friction stir welded AISI 410 stainless steel. Five joints have been produced with different friction stir welding parameters like welding speed, spindle speed, plunge depth, and induction power. Their microstructures were evaluated using a scanning electron microscope, and chemical composition was examined using...
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Automation of the Road Gate Operations Process at the Container Terminal—A Case Study of DCT Gdańsk SA
PublikacjaThe future increased terminal capacity will result in more container movement through the road complex and rail siding, which are one of the most critical areas (potential bottlenecks) in the container terminal. Truck turnaround time is one of the major factors that customers take into account while deciding how many container volumes they will handle through the container terminal. To enable to optimize increased traffic with...
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Automatyzacja procesów produkcji spiekanych kompozytów diamentowo-metalowych.
PublikacjaPrzedstawiono technologie produkcji narzędzi diamentowych o spoiwach metalowych spiekanych. Na podstawie własnych doświadczeń oraz kontaktów z wytwórcami takich narzędzi i firmami oferującymi urządzenia do ich produkcji dokonano przeglądu stosowanych technologii wytwarzania pod katem ich automatyzacji.
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Badania nad docieraniem płaskich elementów ceramicznych z wymuszonym dawkowaniem zawiesiny ściernej
PublikacjaW pracy przedstawiono zagadnienia dotyczące obróbki wykończeniowej płaskich uszczelnień ceramicznych. Wymagania obróbkowe stawiane tego typu elementom sprawiają, że konieczne jest zastosowanie docierania w procesie technologicznym. Tego typu bardzo dokładna obróbka ścierna powierzchni płaskich wymaga użycia odpowiedniej zawiesiny lub pasty ściernej. Na wynik obróbki ma wpływ wiele czynników związanych z metalową tarczą docierającą,...
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Bead-on-Plate Underwater Wet Welding on S700MC Steel
PublikacjaThe participation of high strength steels in marine and offshore structures is increasing, which makes it necessary to develop recommendations for underwater repair welding works. The article presents the results of bead-on-plate welded specimens made of S700MC high strength steel in underwater wet welding conditions by covered elec- trodes. Three specimens with heat input values in the range 0.91-1.05 kJ/mm were made. The specimens...
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Characterization of Arctic Driftwood as Naturally Modified Material. Part 1: Machinability
PublikacjaArctic driftwood has reached the coast of Iceland for centuries. This material was used by the inhabitants of the island as a building material for houses, boats, churches and pasture fences. Nowadays, the driftwood is used in the furniture industry, for the finishing of internal and external walls of buildings and also by artists. The properties of driftwood differ to that of original resource due the long-term effects of exposure...
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Comparison of the fracture toughness of pine wood determined on the basis of orthogonal linear cutting and frame sawing
PublikacjaIn this paper, the values of the fracture toughness of Scots pine determined by cutting tests are presented. The cutting tests were carried out using the samples of Scotch pine (Pinus sylvestris L.) from Pomeranian Region, Poland. These experiments were carried out on two research stands: orthogonal linear cutting tests were conducted using the microtome instrument and the frame saw PRW-15M was used for sawing tests. The values...
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Corrosion Resistance and Surface Bioactivity of Ti6Al4V Alloy after Finish Turning under Ecological Cutting Conditions
PublikacjaThe influence of cooling conditions and surface topography after finish turning of Ti6Al4V titanium alloy on corrosion resistance and surface bioactivity was analyzed. The samples were machined under dry and minimum quantity lubrication (MQL) conditions to obtain different surface roughness. The surface topographies of the processed samples were assessed and measured using an optical profilometer. The produced samples were subjected...
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Dependence of Power Characteristics on Savonius Rotor Segmentation
PublikacjaSavonius rotors are large and heavy because they use drag force for propulsion. This leads to a larger investment in comparison to horizontal axis wind turbine (HAWT) rotors using lift forces. A simple construction of the Savonius rotor is preferred to reduce the production effort. Therefore, it is proposed here to use single-segment rotors of high elongation. Nevertheless, this rotor type must be compared with a multi-segment...
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Edward Kajdański - wspomnienie
PublikacjaPrzedstawiono pokrótce życiorys i dokonania Edwarda Kajdańskiego, absolwenta Wydziału Technologii Maszyn Politechniki Gdańskiej z roku 1960. Edward Kajdański był dyplomatą, wybitnym znawcą historii, medycyny i sztuki Chin oraz autorem wielu fascynujących książek. Przez kilka lat po studiach pracował również w kilku zakładach przemysłu spożywczego w trójmieście. Zmarł 10 września 2020 roku w Gdańsku.
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Edward Kajdański (1925-2020)
PublikacjaPrzedstawiono w dużym skrócie działalność zawodową i dorobek mgra inż. Edwarda Kajdańskiego, absolwenta Wydziału Technologii Maszyn Politechniki Gdańskiej, wybitnego znawcy historii, medycyny i sztuki Chin, autora fascynujacych książek i obrazów.
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Effect of double thermal and electrochemical oxidation on titanium alloys for medical applications
PublikacjaThe research focuses on the development and characterization of innovative thin hybrid oxide coatings obtained in subsequent processes of thermal (TO) and electrochemical (EO) oxidation. Four different surface modifications were investigated and the microstructure was determined, the mechanical, chemical and biological properties of the Ti-13Nb-13Zr alloy were assessed using scanning electron microscopy, X-ray dispersion analysis,...
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Effect of MAO coatings on cavitation erosion and tribological properties of 5056 and 7075 aluminum alloys
PublikacjaTwo ceramic coatings have been applied on 5056 and 7075 aluminum alloy by microarc oxidation (MAO) technology. The mass losses, surface morphologies and the phase constituents of the MAO coatings before and after cavitation tests were examined by means of digital scales, scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. In order to assess the impact of the mechanical properties of the surface layer on...
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Effect of Pin Shape on Thermal History of Aluminum-Steel Friction Stir Welded Joint: Computational Fluid Dynamic Modeling and Validation
PublikacjaThis article studied the effects of pin angle on heat generation and temperature distribution during friction stir welding (FSW) of AA1100 aluminum alloy and St-14 low carbon steel. A validated computational fluid dynamics (CFD) model was implemented to simulate the FSW process. Scanning electron microscopy (SEM) was employed in order to investigate internal materials’ flow. Simulation results revealed that the mechanical work...
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Effects of Surface Pretreatment of Titanium Substrates on Properties of Electrophoretically Deposited Biopolymer Chitosan/Eudragit E 100 Coatings
PublikacjaThe preparation of the metal surface before coating application is fundamental in determining the properties of the coatings, particularly the roughness, adhesion, and corrosion resistance. In this work, chitosan/Eudragit E 100 (chit/EE100) were fabricated by electrophoretic deposition (EPD) and both their microstructure and properties were investigated. The present research is aimed at characterizing the effects of the surface...
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Electrophoretic Deposition of Chitosan/Eudragit E 100/AgNPs Coatings for Controlled Release of Antibacterial Substance
PublikacjaThe development of bacterial infection of the tissues surrounding an implant is one of the leading causes of implant surgery failure. In order to prevent the deposition of bacteria on the implant surface and the formation of biofilm, coatings that exhibit antibacterial properties are manufactured. However, the problem is the controlled release of the therapeutic substance from the coating over the extended life of the implant [1],...
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Electrophoretically Deposited Chitosan/Eudragit E 100/AgNPs Composite Coatings on Titanium Substrate as a Silver Release System
PublikacjaDue to the possibility of bacterial infections occurring around peri-implant tissues, it is necessary to provide implant coatings that release antibacterial substances. The scientific goal of this paper was to produce by electrophoretic deposition (EPD) a smart, chitosan/Eudragit E 100/silver nanoparticles (chit/EE100/AgNPs) composite coating on the surface of titanium grade 2 using different deposition parameters, such as the...
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Estimation of structural stiffness with the use of Particle Swarm Optimization
PublikacjaThe paper presents the theoretical background and four applications examples of the new method for the estimation of support stiffness coefficients of complex structures modelled discretely (e.g. with the use of the Finite Element Model (FEM) method based on the modified Particle Swarm Optimization (PSO) algorithm. In real-life cases, exact values of the supports’ stiffness coefficients may change for various reasons...
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Hydrothermal Cobalt Doping of Titanium Dioxide Nanotubes towards Photoanode Activity Enhancement
PublikacjaDoping and modification of TiO2 nanotubes were carried out using the hydrothermal method. The introduction of small amounts of cobalt (0.1 at %) into the structure of anatase caused an increase in the absorption of light in the visible spectrum, changes in the position of the flat band potential, a decrease in the threshold potential of water oxidation in the dark, and a significant increase in the anode photocurrent. The material...
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Induction Assisted Hybrid Friction Stir Welding of Dissimilar Materials AA5052 Aluminium Alloy and X12Cr13 Stainless Steel
PublikacjaThis research aimed to study the induction in-situ heated hybrid friction stir welding (IAFSW) method to join AA5052 aluminium alloy with X12Cr13 stainless steel (SS) to enhance joint strength. The potency of this method on the mechanical properties and microstructural characterizations were also investigated. The results show that the transverse tensile strength gained was 94% of the AA5052 base metal that is 229.5 MPa. This superior...
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Investigation of Mechanical and Microstructural Properties of Welded Specimens of AA6061-T6 Alloy with Friction Stir Welding and Parallel Friction Stir Welding Methods
PublikacjaThe present study investigates the effect of two parameters of process type and tool offset on tensile, microhardness, and microstructure properties of AA6061-T6 aluminum alloy joints. Three methods of Friction Stir Welding (FSW), Advancing Parallel-Friction Stir Welding (AP-FSW), and Retreating Parallel-Friction Stir Welding (RP-FSW) were used. In addition, four modes of 0.5, 1, 1.5, and 2 mm of tool offset were used in two welding...
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Jubileusz Stowarzyszenia Inżynierów i Techników Polskich "Polonia Technica"
PublikacjaPrzedstawiono przebieg uroczystości 80 lecia działalności Stowarzyszenia Inżynierów i Techników Polskich "Polonia Technica" w USA. Obchody rocznicowe odbyły się 23 maja 20121 roku w Nowym Jorku. Założycielem Stowarzyszenia był Walery Starczewski, absolwent Politechniki Gdańskiej z roku 1926.
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Jumping Wave Characteristic during Low Plasticity Burnishing Process
PublikacjaDuring the low plasticity burnishing process of soft materials such as carbon steel with a hardness of up to 40 HRC (Rockwell grade) a raised structure of the material known as the Jumping Wave forms in front of the tool roll. This phenomenon significantly disturbs the burnishing process, but is very poorly described in the literature. This article presents studies of this phenomenon on the example of burnished 1.0562 steel. The...
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Mathematical model of the energy consumption calculation during the pine sawn wood (Pinus sylvestris L.) drying process
PublikacjaThe article presents the modification of the existing mathematical model to calculate energy consumption during conventional drying process. Apart from energy consumption the model permits to estimate the time of high-temperature drying process. The drying medium is air and superheated steam mixture. The obtained calculation results were compared with conducted experimental tests of drying square-edged sawn sapwood timber (Pinus...
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Mechanical Behavior of Bi-Layer and Dispersion Coatings Composed of Several Nanostructures on Ti Substrate
PublikacjaThree coatings suitable for biomedical applications, including the dispersion coating composed of multi-wall carbon nanotubes (MWCNTs), MWCNTs/TiO2 bi-layer coating, and MWCNTs-Cu dispersion coating, were fabricated by electrophoretic deposition (EPD) on Ti Grade II substrate. Optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and nanoindentation were applied to study topography, chemical, and...
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Mechanical Behavior of Bi-Layer and Dispersion Coatings Composed of Several Nanostructures on Ti13Nb13Zr Alloy
PublikacjaTitanium implants are commonly used because of several advantages, but their surface modification is necessary to enhance bioactivity. Recently, their surface coatings were developed to induce local antibacterial properties. The aim of this research was to investigate and compare me-chanical properties of three coatings: multi-wall carbon nanotubes (MWCNTs), bi-layer composed of an inner MWCNTs layer and an outer TiO2 layer, and...
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Mechanical Properties and Residual Stress Measurements of Grade IV Titanium and Ti-6Al-4V and Ti-13Nb-13Zr Titanium Alloys after Laser Treatment
PublikacjaNowadays, surface engineering focuses on research into materials for medical applications. Titanium and its alloys are prominent, especially Ti-6Al-4V and Ti-13Nb-13Zr. Samples made of pure grade IV titanium and the titanium alloys Ti-6Al-4V and Ti-13Nb-13Zr were modified via laser treatment with laser beam frequency f = 25 Hz and laser beam power P = 1000 W during a laser pulse with duration t = 1 ms. Subsequently, to analyze...
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Mg2+ Doping Effects on the Structural and Dielectric Properties of CaCu3Ti4O12 Ceramics Obtained by Mechanochemical Synthesis
PublikacjaIn this study, ceramic CaCu3Ti4O12 (CCTO) and CaCu3−xMgxTi4O12 solid solutions in which 0.1 ≤ x ≤ 0.5 were prepared by the mechanochemical method, realized by a high‐energy ball milling technique. The effects of the Mg2+ ion concentration and sintering time on the dielectric response in the prepared ceramics were investigated and discussed. It was demonstrated that, by the use of a sufficiently high energy of mechanochemical treatment,...
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Microstructure and mechanical properties of laser surface-treated Ti13nb13zr alloy with MWCNTs coatings
PublikacjaLaser surface modification of titanium alloys is one of the main methods of improving the properties of titanium alloys used in implantology. This study investigates the microstructural morphology of a laser-modified surface layer on a Ti13Nb13Zr alloy with and without a carbon nanotube coating deposited by electrophoretic deposition. Laser modification was performed for samples with and without carbon nanotube coating for two...
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Modeling of Passive and Forced Convection Heat Transfer in Channels with Rib Turbulators
PublikacjaThe main goal of the research presented in this paper was the experimental and numerical analysis of heat enhancement and aerodynamic phenomena during air flow in a channel equipped with flow turbulators in the form of properly configured ribs. The use of ribs intensifies the heat transfer and at the same time increases not only the flow resistance but also the energy costs. Therefore, designing modern heat exchangers with optimal...
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Modyfikacja cementu kostnego w celu uzyskania długotrwałej ochrony antybakteryjnej
PublikacjaNiniejsza rozprawa doktorska stanowi przewodnik po jednotematycznym cyklu publikacji, dotyczącym modyfikacji akrylowego cementu kostnego celem uzyskania długotrwałej i efektywnej ochrony antybakteryjnej. W ramach niego przeprowadzono badania eksperymentalne polegające na opracowaniu technologii wytwarzania modyfikowanego cementu kostnego oraz procedury medycznej jego stosowania. Cement kostny był modyfikowany przez zastosowanie...
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Multimateriałowe oraz wielokolorowe drukowanie wysokiej jakości części z żywic utwardzanych światłem UV w technologii PolyJet
PublikacjaMożliwość budowania multimateriałowych oraz wielokolorowych elementów stanowi ważny trend w rozwoju technologii żywicznych druku 3D. W niniejszym opracowaniu skupiono się na charakterystyce podstawowej metody przetwarzającej ciekłe fotopolimery – technologii PolyJet. Omówiono zasadę jej działania oraz najważniejsze aspekty procesu dotyczące m.in. parametrów drukarki, stosowanych struktur podporowych oraz rodzaju uzyskiwanej powierzchni...
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Nanosilver-loaded PMMA bone cement doped with different bioactive glasses – evaluation of cytocompatibility, antibacterial activity, and mechanical properties
PublikacjaNanosilver-loaded PMMA bone cement (BC-AgNp) is a novel cement developed as a replacement for conventional cements. Despite favorable properties and antibacterial activity, BC-AgNp still lacks biodegradability and bioactivity. Hence, we investigated the doping with bioactive glasses (BGs) to create a new bioactive BC characterized by time-varying porosity and gradual release of nanosilver. The BC Cemex was used as the base material...
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Nanotechnologie w implantologii – osiągnięcia i wyzwania
PublikacjaAktualnie nanotechnologia jest jedną z najszybciej rozwijających się gałęzi przemysłu, w tym również w zakresie medycyny i implantologii. Osiągnięcia nanotechnologii wykorzystuje się w obrazowaniu, diagnostyce, leczeniu chorób nowotworowych i bólu, lecz również szeroko w obszarze projektowania i wytwarzania implantów, w tym głownie modyfikacji powierzchni materiałów, które mają za zadanie chwilowo lub permanentnie zastąpić funkcję...
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Nanotubular Oxide Layer Formed on Helix Surfaces of Dental Screw Implants
PublikacjaSurface modification is used to extend the life of implants. To increase the corrosion resistance and improve the biocompatibility of metal implant materials, oxidation of the Ti-13Nb- 13Zr titanium alloy was used. The samples used for the research had the shape of a helix with a metric thread, with their geometry imitating a dental implant. The oxide layer was produced by a standard electrochemical method in an environment of...
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Planning optimised multi-tasking operations under the capability for parallel machining
PublikacjaThe advent of advanced multi-tasking machines (MTMs) in the metalworking industry has provided the opportunity for more efficient parallel machining as compared to traditional sequential processing. It entailed the need for developing appropriate reasoning schemes for efficient process planning to take advantage of machining capabilities inherent in these machines. This paper addresses an adequate methodical approach for a non-linear...