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Search results for: MANUFACTURING
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Integration of Production Steps on a Single Equipment
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Manufacture of photovoltaic cells with hybrid organic–inorganic bulk heterojunction
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Thermal and technological aspects of double face grinding of C45 carbon steel
PublicationIn grinding, the contact zone temperature is a decisive factor influencing the achievable surface quality and the grinding tool wear. In contrast to other grinding processes, only few information regarding double face grinding with planetary kinematics when processing steel is known up to date. Since the successive substitution of in-dustrial double-sided lapping processes by double-sided grinding, it has become necessary to the...
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Experimental research of the effect of face milling strategy on the flatness deviations
PublicationIn this paper the dependencies between face milling strategy of EN AW6082-T6 aluminum alloy samples, with difference thicknesses (6, 8, and 12 mm) and two cold rolling directions, and flatness deviations were presented. Three strategies of milling included different proportions of material removed from both sides of the plates. This approach allowed to control the proportions of residual surface stresses on both sides of the specimens,...
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Machine learning approach to packaging compatibility testing in the new product development process
PublicationThe paper compares the effectiveness of selected machine learning methods as modelling tools supporting the selection of a packaging type in new product development process. The main goal of the developed model is to reduce the risk of failure in compatibility tests which are preformed to ensure safety, durability, and efficacy of the finished product for the entire period of its shelf life and consumer use. This kind of testing...
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Artificial intelligence systems for tool condition monitoring in machining: analysis and critical review
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The influence of the cooling conditions on the cutting tool wear and the chip formation mechanism
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Powder metallurgy of the porous Ti-13Nb-13Zr alloy of different powder grain size
PublicationThe objective of the present project was to determine the effects of powder granulation (fraction of grain size) for the Ti-13Nb-13Zr alloy, produced by powder metallurgy, on its porosity, grain cohesion, compressive strength, and Young`s modulus. Two powder fractions, 45–105 µm, and 106–250 µm were applied. The 50 mass pct of NH4HCO3 was added as a space holder. The specimens were in compaction stage uniaxially pressed at pressure...
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Feature-based generation of machining process plans for optimised parts manufacture
PublicationPrzedstawiono aktualne zagadnienia związane z integracją systemów CAD/CAM/CAPP. Opracowano model informacyjny danych dla systemu CAPP w postaci zapisu macierzowego. Zawarto algorytm tworzenia rozwiązań wariantowych i wyboru optymalnego procesu technologicznego obróbki. Proponowany algorytm działania zweryfikowano na rzeczywistym przykładzie z praktyki przemysłu.
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Evaluation of high-frequency roughness measurement errors for composite and ceramic surfaces after machining
PublicationPrecise characterisation of surface topography is of the greatest importance since many factors directly affect the accuracy of the whole measurement process. In this paper, the variety of surface topographies from machined composite and ceramic workpieces was studied with a special emphasis on the measurement results. Surfaces were subjected to the ground diamond, honing and milling processes. Measurement results were analysed...
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Application of quartz crystal microbalance and dynamic impedance spectroscopy to the study of copper corrosion inhibitors
PublicationThe study investigates the application of Dynamic Electrochemical Impedance Spectroscopy (DEIS) and Electrochemical Quartz Crystal Microbalance (EQCM) techniques to examine the corrosion inhibition of copper by Benzotriazole and Sodium Folate in a 0.1 M NaCl solution. DEIS, an advanced version of Electrochemical Impedance Spectroscopy (EIS), allows for real-time monitoring of non-stationary electrochemical systems,...
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Mechanical Properties of 3D Printed Parts and Their Injection Molded Alternatives Subjected to Environmental Aging
PublicationAdditive manufacturing is the technology used in medical, industrial, or lifestyle applications. The scientific literature include works reporting various manufacturing parameters’ influence on changes in additive manufacturing components’ mechanical behavior, especially with fused filament fabrication (FFF). The changes in mechanical strength and toughness of FFF compared to injection molding parts were studied. In the study,...
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Tensile and Fatigue Behavior of Additive Manufactured Polylactide
PublicationThis article presents the results of monotonic tensile and fatigue tests conducted on commercial polylactide or polylactic acid (PLA). The results of fatigue tests for this material present in the literature are limited, especially for additive manufactured elements. The specimens were manufactured using the injection molding and the fused filament fabrication (FFF) method. The FFF specimens were divided into five subgroups, depending...
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On efficient coloring of chordless graphs
PublicationArtykuł omawia zagadnienie optymalnego, wielomianowego rozpoznawania i kolorowania grafów bezcięciwowych. Zawiera dowód tego, że takie grafy są zawsze 4-kolorowalne oraz opis wielomianowego algorytmu, który koloruje je minimalną możliwą liczbą kolorów.
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Experimental studies on specific cutting resistance while cuttingwith narrow-kerf saws
PublicationBadania eksperymentalne właściwego oporu skrawania zostały wymuszone poprzez pojawienie się nowych technologii przecinania za pomocą cienkich pił. W przeprowadzonym eksperymencie wartościami wejściowymi były: rozwarcie całkowite ostrzy (rzaz), posuw na ostrze oraz grubość brzeszczotu piły. W ten sposób, oprócz zmian całkowitego przekroju warstwy skrawanej uwzględniano również wpływ warunków tarcia pomiędzy brzeszczotem piły, ścianami...
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The Effect of Environmental Criteria on Locating a Biorefinery: A Green Facility Location Problem
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A Reference Point Method to Triple-Objective Assignment of Supporting Services in a Healthcare Institution
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A Bi-Objective Portfolio Optimization with Conditional Value-at-Risk
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A Reference Point Approach to Bi-Objective Dynamic Portfolio Optimization
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Scheduling of identical jobs with bipartite incompatibility graphs on uniform machines. Computational experiments
PublicationWe consider the problem of scheduling unit-length jobs on three or four uniform parallel machines to minimize the schedule length or total completion time. We assume that the jobs are subject to some types of mutual exclusion constraints, modeled by a bipartite graph of a bounded degree. The edges of the graph correspond to the pairs of jobs that cannot be processed on the same machine. Although the problem is generally NP-hard,...
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The preferable ways of decision-making in IT teams
PublicationSoftware development team collaboration requires various decisions regarding essential aspects of a project’s progress. General and particular decision-making models are considered, and their main aspects such as team types, problem solving categories, and decision-making ways are analyzed. The research concerns representative groups of IT specialists and their preferences in decision-making are investigated. Four possible cases were...
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Modeling of Surface Roughness in Honing Processes by UsingFuzzy Artificial Neural Networks
PublicationHoning processes are abrasive machining processes which are commonly employed to improve the surface of manufactured parts such as hydraulic or combustion engine cylinders. These processes can be employed to obtain a cross-hatched pattern on the internal surfaces of cylinders. In this present study, fuzzy artificial neural networks are employed for modeling surface roughness parameters obtained in finishing honing operations. As...
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Impeller pump development using rapid prototyping methods
PublicationMetody szybkiego prototypowania przy wspomaganiu komputerowym projektowania 3D wraz z systemami wspomagania inżynierskiego pozwalają uzyskać wyrób o prognozowanych właściwościach technologicznych i użytkowych.W artykule przedstawiono studium przypadku zastosowania metod szybkiego prototypowania w rozwoju elementów pomp wirowych.
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Integrated production technology of cylindrical surfaces by turning and burnishing
PublicationThe method is based on a combination of previously used two separate operations namely machining and burnishing in a one complex operation implemented on a lathe.In the case of machining shafts and hydraulic cylinders of steel C45 is possible to obtain a surface roughness Ra=0,16 - 0,32 micrometers, dimensional accuracy class 7-8 according to ISO standards, and increase in the hardness of the surface up to 40%.
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Sliding burnishing technology of holes in hardened steel
PublicationNew technology with sliding burnishing of holes with cylindrical surface, made of hardened steel /60 HRC/, is presented in the paper.After burnishing operation on hole diameter 30 mm in satellite gear wheel the surface roughness parameter Ra=0,02-0,04 micrometers was obtained. The method and results of research as technological conclusion are presented.
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Evaluation of foil capacitor nonlinearities and flucuations during manufacturingoszacowanie nieliniowości i fluktuacji kondensatorów foliowych w procesie produkcyjnym.
PublicationPrzedstawiono dwa podejścia do problemów niezawodności elementów elektronicznych. Opisano mierzone przeciwzakłóceniowe kondensatory foliowe produkowane przez MIFLEX (Kutno), zasadę i układ do pomiaru wskaźnika trzeciej harmonicznej sygnału pobudzającego oraz jego zależność od parametrów mierzonego elementu. Przedstawiono wyniki statystyczne pomiaru parametrów funkcjonalnych oraz trzeciej harmonicznej próbek tych kondensatorów przed...
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Evaluation of foil capacitor nonlinearities and fluctuations during manufacturingOszacowanie nieliniowości i fluktuacji kondensatorów foliowych w procesie produkcyjnym
PublicationPrzeanalizowano nieliniowości i właściwości szumowe kondensatorów w celu ustalenie kryteriów testowania nieniszczącego i selekcji kondensatorów przeciwzakłóceniowych do różnych klas trwałości i niezawodności. Przedstawiono wybrane wyniki eksperymentalne pomiaru kondensatorów produkowanych przez ZR MIFLEX w Kutnie oraz koncepcję systemu pomiarowego przeznaczonego do implementacji tych pomiarów w procesie produkcyjnym.
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Multi-response optimization on the effect of wet and eco-friendly cryogenic turning of D2 steel using Taguchi-based grey relational analysis
PublicationMaterial removal processes, including turning and milling, are still commonly used operations for manufacturing most of mechanical components in modern industry. Apart from the cutting parameters, the cooling method has the great impact on the technological efects and, above all, on the environmental friendliness of production. In this study, multi-response optimization on the efect of wet and cryogenic machining is performed during...
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Reactive construction of catalytic carbonization system in PP/C60/Ni(OH)2 nanocomposites for simultaneously improving thermal stability, flame retardancy and mechanical properties
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The corrosion resistance of laser surface alloyed stainless steels
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Formation of surface layer in metal matrix composite A359/20SiCP during laser assisted turning
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Ultrafine grained Mg-1Zn-1Mn-0.3Zr alloy and its corrosion behaviour
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Measurements and numerical simulations of laser hardening and remelting thermal cycles
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Evaluation of reformer tubes degradation after long term operation
PublicationPurpose of this paper is to show the effect of long-term service at elevated temperatures on microstructural changes of cast steel reformer tubes made of the alloy IN-519 (24%Cr, 24%Ni, Nb). The relationship between mechanical properties and microstructure degradation is discussed. Investigations were performed on five tubes taken from ammonia reformer furnace. Tubes worked at temperature of 880C and 3,2 MPa pressure. The operation...
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Cavitation behavior of the SUPERSTON alloy after laser treatment
PublicationResults of laser treatment at cryogenic conditions and its influence on microstructure, microhardness and cavitation resistance of the SUPERSTON alloy are presented in this paper. Obtained results point at possibility of the increase hardness and cavitation resistance of the parts worked in cavitation conditions.
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Effect of microstructure on impact toughness of duplex and superduplex stainless steels
PublicationW artykule przedstawiono wpływ wyżarzania stali dupleks 2205 i superdupleks 2507 na przemiany strukturalne oraz udarność. Obróbkę cieplną przeprowadzono w zakresie temperatur 500-900C i w czasie 6 - 600 min. Określono i porównano podatność obu stali do zmian właściwości po wyżarzaniu
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Antimicrobal and ostheointegration activity of bone cement contains nanometals
PublicationPurpose: One of the major problems in bone surgery are infections – especially thoseoccurring in the course of the operating on the patients with lowered immunity system,because they carry the danger of complications. In the Mechanical Department of TechnicalUniversity of Gdansk, there has been carried the research with the use of bone cement andmetal nanoparticles.Design/methodology/approach: The bone cement was used without supplement...
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Dissimilar underwater wet welding of HSLA steels
PublicationThe high-strength low-alloy S460ML and S460N steels were chosen for underwater wet welding of dissimilar T-joints using covered electrodes. For improving the quality of joints, the temper bead welding (TBW) method was used. The application of TBW in pad welding conditions has been investigated earlier but the possibility of usage of this technique in welded joints was not analyzed. The main aim of the study was to check the influence...
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Non-conventional approach in single-sided lapping process: kinematic analysis and parameters optimization
PublicationThe lapping process is strongly affected by a number of input parameters. One of the fundamental mechanical processes in lapping is the abrasive effect of particles. In order to examine the influence of the kinematic parameters on the lapping uniformity of unconventional single-sided machine, numerical simulations of particles sliding trajectories are performed. Changing the kinematic parameters, e.g., rotational velocities or...
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The study on minimum uncut chip thickness and cutting forces during laser-assisted turning of WC/NiCr clad layers
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Creation and properties of the (Mn-N-O) layers on aluminium
Publicationprzedstawiono metodę wytwarzania warstw powierzchniowych zawierających mangan, azot i tlen na stopie Al-Si-Mg-Cu-Ni. Określono ich mikrostrukturę, mikrotwardość, wlaściwości tribologiczne oraz korozyjne w roztworze 0,01M H2SO4. Stwierdzono wielokrotny wzrost odporności na ścieranie stopu aluminium z wytworzoną warstwą wierzchnią we współpracy ciernej z żeliwem szarym perlitycznym.
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Influence of burnishing on stress corrosion cracking susceptibility of duplex steel
PublicationNa próbkach ze stali duplex poddanych procesom nagniatania przeprowadzono badania podatności do naprężeniowego pękania korozyjnego. Przeprowadzono testy odkształcania z małą prędkością w środowisku wrzącego 35% MgCl2 i środowisku obojętnym- glicerynie. Stwierdzono zwiększoną odporność korozyjną stali po procesach nagniatania z niewielkim stopniem zgniotu. Stwierdzono, że zgniot powierzchniowy ma wpływ na przebieg procesu korozyjnego...
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Hydrogen degradation of high strength weldable steels
PublicationW pracy przedstawiono wyniki badań podatności stali spawalnych o wysokiej wytrzymałości na niszczenie wodorowe. Badano dwa gatunki stali S690Q i ich złącza spawane. Ocenę podatności na niszczenie wodorowe wykonano przy różnych rodzajach obciążeń w środowisku wody morskej przy polaryzacji katodowej.
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Friction stir welds (FSW) of aluminium alloy AW6082-T6
PublicationW pracy przedstawiono badania właściwości mechanicznych złącz stopu aluminium AW6082-T6 wykonanych metodą tarciowego zgrzewania z wymieszaniem zgrzeiny. Złącza wykonano z różnymi parametrami procesu technologicznego. Wykazano, że wytrzymałość złącz jest proporcjonalna do prędkości zgrzewania oraz, że spadek twardości SWC jest większy po stronie ''advancing'' złącz.
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Stress corossion cracking susceptibility of dissimilar stainless steels welded joints
PublicationW artykule przedstawiono wyniki badań odporności na naprężeniowe pękanie korozyjne złączy różnoimiennych stali odpornych na korozję; austenitycznej 316L oraz typu duplex 2205. Badania próbek przeprowadzono techniką odkształcania z małą prędkością w agresywnym środowisku roztworu chlorku magnezowego. Wyniki badań korozyjnych uzupełniono analizą metalograficzną z obszarów przełomów.
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Types of wear and tear of biomaterials used in orthopaedic surgery
PublicationPurpose of this paper is presentation of observations on different kinds of wear and tear of biomaterials used in contemporary orthopaedic surgery. Types of prosthesis damage, encountered in medical practice, and their causes have been described. Results of many clinical studies were analysed to review prosthesis damage from the stage of implanting (such as intrusion of a foreign object between its components) to their natural...
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Failure of austenitic stainless steel tubes during steam generator operation
PublicationThe article presents the failure process of austenitic stainless steels used in power devices, such as heat exchangers, steam generators, in terms of local corrosion: pitting, stress and intergranular corrosion, paying particular attention to welded joints area. The effect of steel chemical composition, microstructure, welding process and work environment was analyzed. The second part of the article presents the results of the...
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The surface contact characteristics after sliding and rolling burnishing.
PublicationW pracy przedstawiono zastosowanie nowej metody SCGC i odpowiedniego programu komputerowego JKC do oceny pomierzonej mikrostereometrii powierzchni części maszyn, głównie na potrzeby kontroli jakości. Na przykładzie powierzchni nagniatanych wykazano cechy nowej metody: wizualizację ułatwiającą wyobrażenie pomierzonej sfery chropowatości, położenie w niej najważniejszych parametrów oceny (rozkład geometrycznej powierzchni kontaktu,...
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Surface diffusion and cluster formation of gold on the silicon (111)
PublicationPurpose: Investigation of the gold atoms behaviour on the surface of silicon by molecular dynamics simulation method. The studies were performed for the case of one, two and four atoms, as well as incomplete and complete filling of gold atoms on the silicon surface. Design/methodology/approach: Investigations were performed by the method of molecular dynamics simulation using the Large-scale Atomic/Molecular Massively Parallel...
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A Study on Emission of Airborne Wear Particles from Car Brake Friction Pairs
PublicationThe emission of airborne wear particles from friction material / cast iron pairs used in car brakes was investigated, paying special attention to the influence of temperature. Five low-metallic materials and one non-asbestos organic material were tested using a pin-on-disc machine. The machine was placed in a sealed chamber to allow airborne particle collection. The concentration and size distribution of 0.0056 to 10 μm particles...