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Search results for: steel corrosion
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Simultaneous impedance and volumetric studies and additionally potentiodynamic polarization measurements of molasses as a carbon steel corrosion inhibitor in 1M hydrochloric acid solution
PublicationThe inhibition effect of molasses on the corrosion of low carbon steel in 1M hydrochloric acid solution was investigated by volumetric and electrochemical measurements. Potentiodynamic polarization and dynamic electrochemical impedance spectroscopy (DEIS) results were obtained and compared with to those, obtained with the hydrogen evolution technique. All results indicate that molasses functioned as a good inhibitor in 1M hydrochloric...
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Corrosion of AISI1018 and AISI304 steel exposed to sulfates
PublicationThis research analyses the behavior of corrosion, durability, and quality of reinforced concrete samples coated with two different materials when exposed to contaminated soil with sulfates. The initial assessment involved evaluating the water absorption rate of the coating materials before and after exposure to a solution containing 3%푁푎2푆푂4+3%푀푔푆푂4+3%퐾2푆푂4+3%퐶푎푆푂4to determine their durability. the corrosion...
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Corrosion of AISI1018 and AISI304 steel exposed to sulfates
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Uniform corrosion monitoring of carbon steel in concrete.
PublicationW przypadku korozji prętów zbrojeniowych w żelbecie zaobserwowane zostały obszary wzmożonego zaatakowania. Pomiar prądowego i napięciowego szumu elektrochemicznego umożliwia wyznaczenie szybkości korozji ogólnej a zmiany parametrów statystycznych przebiegów szumowych umożliwiają detekcję występowania przestrzennych rejonów intensyfikacji korozji. Przedstawione rezultaty, oparte na wykorzystaniu odpowiedniego układu zastępczego,...
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Pitting corrosion in steel and electrochemical noise intensity
PublicationPrzedstawiono analizę szumu elektrochemicznego, rejestrowanego w obecności korozji wżerowej. Stwierdzono korelację pomiędzy intensywnością szumu a ubytkiem mas elektrod stalowych. Rejestry szumowe rozłożone zostały na składowe częstotliwościowe za pomocą przekształcenia falkowego. Dla pewnych składowych stwierdzono silniejszą korelację z ubytkiem mas korodujących elektrod. Pasmo częstotliwościowe powyższych składowych odpowiada...
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Pitting corrosion in steel and electrochemical noise intensity
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Uniform corrosion monitoring of carbon steel in concrete
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Corrosion degradation impact on mechanical properties of structural steel
PublicationRecently, extensive research was conducted regarding the impact of corrosion degradation on the mechanical properties of structural steel. Studies show that at the material level, the microstructure is somewhat unchanged due to corrosion degradation. However, the corrosion causes pits and structural surface irregularities that consequently impact the mean stress-strain response of typical coupon specimens subjected to tensile loading....
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PROBLEMS WITH CORROSION PROTECTION STEEL STACKS IN FGD SYSTEMS
PublicationThis paper presents problems associated with corrosion of steel stacks and changes in philosophy of corrosion protection when implemented into flue gas desulphurization systems. In-situ tests were taken by means of electrochemical impedance spectroscopy at a stack which discharges flue gas before wet lime/limestone desulphurization. A very rapid soaking of spherical infill vinylester coating with electrolyte has been observed....
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SEM micrographs of the austenitic stainless steel corrosion in asphalt fumes
Open Research DataThe dataset contains the scanning electron microscopy (SEM) studies of the austenitic stainless steels: AISI 304, AISI 316, AISI 321 and duplex stainless steel AISI 2205. The samples were polished and exposed to the installation carrying asphalt fumes at elevated temperatures (approx. ~210-240 Celsius). The exposition duration was three months. Some...
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Mechanical properties and corrosion resistance of dissimilar stainless steel welds
PublicationW artykule przedstawiono właściwości mechaniczne oraz odporność korozyjną doczołowych złączy różnoimiennych stali odpornych na korozję, austenitycznej 316L oraz duplex 2205. Blachy o grubości 15 mm spawano automatycznie łukiem krytyn z różnymi energiami liniowymi. Wykazano, że właściwości mechaniczne złączy spełniają wymagania okrętowych towarzystw klasyfikacyjnych, natomiast najbardziej narażoną strefą złącza na działanie korozji...
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Influence of burnishing on stress corrosion cracking susceptibility of duplex steel
PublicationNa próbkach ze stali duplex poddanych procesom nagniatania przeprowadzono badania podatności do naprężeniowego pękania korozyjnego. Przeprowadzono testy odkształcania z małą prędkością w środowisku wrzącego 35% MgCl2 i środowisku obojętnym- glicerynie. Stwierdzono zwiększoną odporność korozyjną stali po procesach nagniatania z niewielkim stopniem zgniotu. Stwierdzono, że zgniot powierzchniowy ma wpływ na przebieg procesu korozyjnego...
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Influence of pitting corrosion on strength of steel ships and offshore structures
PublicationPraca dotyczy wpływu korozji wżerowej na własności mechaniczne stali o zwykłej i podwyższonej wytrzymałości oraz na wytrzymałość stalowych konstrukcji przy obciążeniach statycznych i quasi- statycznych. Artykuł oparty jest głównie na japońskich publikacjach. W próbie rozciągania, korozja wżerowa obniża nieznacznie obciążenie odpowiadające granicy plastyczności Re(nieznacznie) i wytrzymałości na rozciąganie Rm (silniej, redukuje...
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The analysis of the influence of the corrosion protection method of selected steel elements on the steel structure life cycle costs
PublicationSteel products are widely used in the construction for the performance of essential and additional elements of engineering structures. They are characterized by high tensile strength, compression and bending, the structure homogeneity, the possibility of assembly regardless of the season and climatic conditions, ease of processing and the possibility of almost any shape. The main disadvantage of steel structures is their high susceptibility...
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The Impact of Crushed Rock Spoil on Pitting Corrosion of Selected Stainless Steel
PublicationThe paper presents the results of the pitting resistance investigations of selected stainless steels in the chloride environment and the simultaneous impact of erosive factors using the cyclic polarization technique. Additionally, using electrochemical techniques, ie: electrochemical impedance spectroscopy (EIS) and measurement of corrosion potential, the behavior of the passive layer of selected stainless steels in the environment...
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Determination of pitting corrosion stage of stainless steel by galvanodynamic impedance spectroscopy
PublicationThis paper investigates the methodology for differentiation of multistep process of pitting corrosion of AISI 304 stainless steel in the environment of iron (III) chloride. Measurements were performed using Galvanodynamic Electrochemical Impedance Spectroscopy (GDEIS). Application of this methodology allowed monitoring of natural corrosion process without external current (IDC = 0A) nor potential perturbation of the system. Applied...
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Influence of polyaniline primer on the corrosion properties of St3S steel - coating system
PublicationPraca przedstawia wyniki badań wpływu podkładu z polianiliny osadzonej elektrochemicznie na właściwości antykorozyjne powłoki epoksydowej na stali niskowęglowej St3S. Wykonano badania próbek nieuszkodzonych, a także próbek ze sztucznym defektem powłoki. Próbki były eksponowane na środowisko korozyjne przez 63 dni i były sukcesywnie badane za pomocą elektrochemicznej spektroskopii impedancyjnej. Postępy korozji były również oceniane...
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The influence of the welding thermal cycles on corrosion resistance of duplex stainless steel
PublicationBadano skłonnośc strefy wpływu ciepła spoin ze stali dupleks do korozyjnego pękania narężeniowego. Wykonano próby korozyjne z wykorzystaniem metody SSRT w środowisku korozyjnym wrzącego MgCl2. Wykazano, że duży udział ferrytu w strukturze SWC pogarsza odpornośc na korozję. Badania metalograficzne na mikroskopie lektronowym wykazały różne sposoby propagacji pęknięcia zależnie od zawartości austenitu w strukturze SWC.
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Investigation of pitting corrosion of stainless steel by means of acousticemission and potentiodynamic methods.
PublicationPrzedstawiono wyniki badań korozji wżerowej przy jednoczesnym wykorzystaniu techniki potencjodynamicznej i emisji akustycznej. Dystrybuanta rozkładu prawdopodobieństwa wystąpienia korozji wżerowej (CDFp) została uzyskana na podstawie badań potencjodynamicznych. Niezależnie z wyników akustycznych otrzymano dystrybuantę rozkładu zdarzeń akustycznych (CDFae). Na podstawie wyników stwierdzono brak korelacji miedzy wynikami potencjodynamicznymi...
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Corrosion performance of super duplex stainless steel and pipeline steel dissimilar welded joints: a comprehensive investigation for marine structures
PublicationThis study investigates the corrosion behavior of dissimilar gas tungsten arc (GTA) welded joints between super duplex stainless steel (sDSS 2507) and pipeline steel (X-70) using electrochemical and immersion corrosion tests. The GTA welds were fabricated using ER2594 and ER309L fller metals. The study examined the electrochemical characteristics and continuous corrosion behavior of samples extracted from various zones of the weldments...
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Effect of microstructure on mechanical properties and corrosion resistance of 2205 duplex stainless steel
PublicationThis paper presents results of the research on impact of microstructure of austenitic-ferritic steel of duplex type on its mechanical properties and susceptibility to stress corrosion cracking. As showed, improper processing technologies more and more often used in shipbuilding industry for plates and other half-finished products made of duplex steel may cause significant lowering their properties, which frequently makes their...
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Corrosion and Cavitation Resistances of Low Alloy Steel After Frictional-Mechanical Treatment
PublicationPaper presents the results of the studies of wear, corrosion and cavitation resistances of the S355J2 low alloy medium carbon steel subjected to surface modification by friction-mechanical treatment, as tested in sea water simulated solution. To evaluate the effect of the surface treatment, the comparative studies of the corrosive properties of the steel before and after treatment have been considered. The treatment due to a severe...
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Corrosion behavior of hydrogen charged super duplex stainless steel welded joints
PublicationThe electrochemical behavior of the weld metal, heat-affected zone (HAZ), and base material of super duplex stainless steel (SDSS) welded joints, made with the application of flux-cored arc welding (FCAW) and submerged arc welding (SAW), were investigated with the use of metallographic examinations (optical microscopy and scanning electron microscopy), potentiodynamic polarization measurements and total hydrogen content determination...
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Investigation of pitting corrosion of stainless steel by means of acoustic emission and potentiodynamic methods
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Corrosion Study of Ceria Protective Layer Deposited by Spray Pyrolysis on Steel Interconnects
PublicationSingle fuel cells and electrolysis cells are assembled into stacks using interconnects in order to increase power and gas production capacity. The most common choice for the interconnect material is stainless steel. It has good electrical and mechanical properties and is also cost effective. One of the problems when using steel is the formation of a thermally grown oxide scale during use which has a lower electrical conductivity...
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Deis assessment of intergranular corrosion process proceeding on AISI 304 stainless steel
PublicationW pracy przedstawiono nowe podejście do badania mechanizmu i intensywności korozji międzykrystalicznej. Badania przeprowadzono przy wykorzystaniu techniki dynamicznej elektrochemicznej spektroskopii impedancyjnej (DEIS), która pozwala na jednoczesne rejestrowanie chwilowych zmian impedancji oraz prądu stałego badanego układu. Tym samym możliwe jest otrzymanie z jednego pomiaru informacji dotyczących zarówno mechanizmu korozji międzykrystalicznej,...
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Aspects of intergranular corrosion of AISI 321 stainless steel in high-carbon-containing environments
PublicationPurpose – The purpose of this paper is to present a case study of unexpected sensitization to intergranular corrosion of highly resistant AISI 321 steel in petrochemical conditions, where it was subjected to the simultaneous influence of elevated temperature of 250°C and vapors from the asphalt production process. Design/methodology/approach – Corrosion coupons were exposed in an installation carrying asphalt vapors. To identify...
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The effect of pre-hydrogen charging on corrosion behaviour of superduplex stainless steel welded joints
PublicationThe paper presents results of research undertaken to determine the influence of hydrogen on passivity and corrosion resistance of 2507 super duplex stainless steel welded joints. Butt welded joints were made with low heat input using flux corded arc welding (FCAW) method. Coupons of 5.0 x 5.0 mm were cut from the welded joints containing weld metal (WM), heat affected zone (HAZ) and parent metal (PM). Hydrogen was introduced...
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Numerical modelling and analysis of steel specimens subjected to marine immersed corrosion and tensile load
PublicationThe present study develops numerical models to analyse the behaviour of steel specimens subjected to marine immersed corrosion degradation and tensile load. The finite element method with the use of the explicit dynamic solver LS-DYNA, satisfying the quasi-static conditions, is employed. Two numerical models are developed, where in the first one, the scans of surfaces gathered from corroded plate specimens are implemented directly...
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DEIS assessment of AISI 304 stainless steel dissolution process in conditions of intergranular corrosion
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Instantaneous impedance evaluation of dissolution of aisi 304 stainless steel during intergranular corrosion
PublicationCelem pracy było uzyskanie informacji dotyczących zróżnicowania parametrów elektrycznych uzyskanych na podstawie zarejestrowanych chwilowych widm impedancyjnych w zakresie aktywacji i reaktywacji roztwarzania wysokostopowej stali austenitycznej AISI podczas postępującego procesu korozji międzykrystalicznej. Badania prowadzono z wykorzystaniem dynamicznej elektrochemicznej spektroskopii impedancyjnej (DEIS). Pomiary wykonywano ''on-line''...
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The corrosion studies of 3,4,5-trihydroxybenzoic acid as an effective corrosion inhibitor of low alloy steel
Open Research DataThe dataset contains the electrochemical studies evaluating if gallic acid is a corrosion inhibitor for low alloy steel. Three measurements were carried out each case; corrosion potential (label ecorr), electrochemical impedance spectroscopy (label eis) and cyclic polarization (label cp). The measurements were carried out in sodium chloride, acidified...
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THE COST ANALYSIS OF CORROSION PROTECTION SOLUTIONS FOR STEEL COMPONENTS IN TERMS OF THE OBJECT LIFE CYCLE COST
PublicationSteel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system....
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Effect of the Post-Weld Surface Condition on the Corrosion Resistance of Austenitic Stainless Steel AISI 304
PublicationSurfaces of welded elements made of corrosion-resistant (stainless) steels develop temper colours. The removal of thickened oxide layers off steels exposed to temperatures below 300°C is necessary and entails the restoring of high corrosion resistance of the stainless steel. The article presents tests concerned with the effect of a method applied to remove post-weld temper on the corrosion resistance of austenitic stainless steel...
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High temperature corrosion of steel equipment in modern rafinery environments with high and low sulphur content
PublicationPrzedstawiono charakterystykę i mechanizmy procesów wysokotemperaturowej korozji elementów ze stali we współczesnych rafineriach ropy naftowej podczas eksploatacji we frakcjach węglowodorowych o niskiej i wysokiej zawartości siarki. Zwrócono uwagę na procesy korozji siarkowej w obecności wodoru i bez obecności wodoru oraz proces pylenia metalu pod wpływem węgla ze środowiska - w wypadku niskiej zawartości siarki w środowisku.
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Effect of Thermal Shock During Legionella Bacteria Removal on the Corrosion Properties of Zinc-Coated Steel Pipes
PublicationThe purpose of this investigation was to conduct the failure analysis of a water-supply system made from zinc-coated steel. The observed corrosion process had an intense and complex character. The brownish deposits and perforations were present after 2-3 years of exploitation. The electrochemical study based on the Tafel polarization, corrosion potential monitoring, and electrochemical impedance spectroscopy together with microscopic...
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Instantaneous Impedance Analysis of Non-Stationary Corrosion Process: a Case Study of Carbon Steel in 1M HCl
PublicationThe paper concerns the problem of evaluation of stationarity of carbon steel corrosion in 1M HCl. Comparison of corrosion rate with addition of corrosion inhibitor to the reference measurement is the most often used way of evaluating inhibitor efficiency. Such an approach is valid only if corrosion rate is a stationary process. Two complementary techniques were used simultaneously: volumetric analysis of evolved hydrogen and instantaneous...
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Electrochemical investigations on the corrosion behaviour of reinforcing steel in diatomite- and zeolite-containing concrete exposed to sulphuric acid
PublicationCorrosion is a major concern for most structural applications. Its detrimental effect significantly reduces the life of metallic components. This paper presents the results of an experimental investigation of corrosion in the steel reinforcement of concrete samples having three different substituents: 20% diatomite, 20% zeolite, and a reference without zeolite or diatomite. All concrete specimens were subjected to a solution of...
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Evaluation of cavitation erosion–corrosion degradation of mild steel by means of dynamic impedance spectroscopy in galvanostatic mode
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Evaluation of cavitation erosion-corrosion degradation of mild steel by means of Dynamic Impedance Spectroscopy in galvanostatic mode
PublicationPrzedstawiono wyniki badań degradacji stali węglowych na skutek oddziaływania erozji-korozji kawitacyjnej. Do analizy wykorzystano technikę Dynamicznej Elektrochemicznej Spektroskopii Impedancyjnej w trybie galwanostatycznym, bliżej odwzrorowującym warunki naturalne. Do oceny stopnia degradacji posłużyły również funkcja ubytku masy MDPR oraz obrazy mikroskopowe SEM. Potwierdzono wpływ łączonej degradacji erozyjno-korozyjnej na...
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Complex Corrosion Properties of AISI 316L Steel Prepared by 3D Printing Technology for Possible Implant Applications
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Influence of process of straightening ship hull structure made of 316L stainless steel on corrosion resistance and mechanical properties
PublicationThe AISI 316L type steel belongs to the group of chromium-nickel stainless steels. They are determined according to European standards as X2CrNiMo17-12-2 and belong to the group of austenitic stainless steels. Steels of this group are used for elements working in seawater environments, for installations in the chemical, paper, and food, industries, for architectural elements, and many others. The chemical composition of corrosion-resistant...
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Effective yttrium based coating for steel interconnects of solid oxide cells: Corrosion evaluation in steam-hydrogen atmosphere
PublicationThis work describes manufacture, analysis and test of a new well conducting corrosion-protection coating that can be applied on steel types with high chromium content. Electrolytic deposition of yttrium salts is used to form thin (<100 nm) coatings on both flat steel sheets (material: Crofer 22 APU) and its properties are proven on woven wire-meshes (materials from two different sources: SUS316 and SUS316L). The oxide scale on...
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Korozja naprężeniowa stali 14hnmbcu w środowisku wody morskiej.Stress corrosion cracking of 14hnmbcu steel in sea-water.
PublicationW pracy przedstawiono zagadnienia niszczenia środowiskowego stali o wysokiej wytrzymałości na konstrukcje morskie. Podatność stali 14HNMBCu i jej złącza spawanego na naprężeniowe pękanie korozyjne badano w oparciu o próbę powolnego rozciągania. Próby wykonano w środowisku powietrza oraz wody morskiej przy polaryzacji katodowej.
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Corrosion studies using potentiodynamic and EIS electrochemical techniques of welded lean duplex stainless steel UNS S82441
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The influence of plasma-sprayed coatings on surface properties and corrosion resistance of 316L stainless steel for possible implant application
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Corrosion Resistance and Mechanical Properties of TIG and A-TIG Welded Joints of Lean Duplex Stainless Steel S82441 / 1.4662
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Electrical mapping of AISI 304 stainless steel subjected to intergranular corrosion performed by means of AFM-LIS in the contact mode
PublicationThe paper presents results of the AFM-based approach to local impedance spectroscopy (LIS) measurements performed in a 20 20 lm grid within an austenite grain–grain boundary region for sensitized AISI 304 stainless steel (SS). Maps of electrical parameters obtained on the basis of localized impedance spectra were demonstrated, presenting their changes and correlation with the sample topography. Performed research revealed significant...
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The AFM micrographs of pitting corrosion evolution on high-alloy steel 1.4301
Open Research DataThe dataset contains the results of topographic imaging of high-alloy stainless steel 1.4301 on which the pitting corrosion process was induced by electrochemical methods. The study of the effects of a local attack allows for conclusions about the intensity and mechanism of this type of corrosion. The file contains atomic force microscopy (AFM) data...
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Fracture surface topography measurements analysis of low-alloyed corrosion resistant steel after bending-torsion fatigue tests
PublicationIn this paper, an assessment of a topography measurement method for fracture surfaces of 10HNAP steel after bending-torsion fatigue tests was performed. Surface roughness was measured by using a non-contact Focus Variation Microscopy (FVM) technique in which the non-measured points (NMPs) and outliers (spikes) were removed by the application of general methods. The results revealed, that the optical measurement method introduced...