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Search results for: CRACK, HIGH STRENGTH STEEL, SEP 1390, WELDABILITY
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Assessment of crack resistance of S355J2+N steel according to SEP 1390 standard
PublicationThe aim of the study was to evaluate the weldability of S355J2+N steel by bending test according to SEP 1390. In the specimen from S355J2+N steel 3 external cracks were found, 1 of which were stopped in the fusion line and 2 in heat affected zone. Results of bending test for investigated grade of steel are positive.
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Assessment of crack resistance of ship steels according to SEP 1390 standard
PublicationThe aim of the study was to evaluate the weldability of E36 nd NVE-36 steels by bending test according to SEP 1390. In the case of the specimen from E36 steel 9 external cracks were found, 5 of which were stopped in the fusion line and 4 in heat affected zone. In the case of the specimen from NVE-36 steel 8 external cracks were found, 4 of which were stopped in the fusion line and 4 in heat affected zone. Results of bending test...
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Jacek Tomków dr hab. inż.
PeopleEducation:1. 2018 - Ph.D. of Technical Sciencesin field of Materials Engineeringthesis: Influence of underwater welding conditions on cold cracking of high strength low alloy steel 2. 2012 - Master of Science Engineer, Gdansk University of Technologyin the field of: Mechanical Engineeringwith specialization in: Manufacturing Engineering and Computer Aided Manufacturing Processesthesis: Non-destructive testing of welding joints...
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Weldability of high strength steel in underwater environment
PublicationThe article describes the problems with weldability of high-strength steels in the aquatic environment. The tendency of steel S355J2G3 and S500M to form cold cracks when welded in wet welding conditions has been experimentally evaluated. It was found that the tested steels have a high propensity to cracking. An experiment has been proposed and tested to evaluate the usefulness of the tempering bead technique as a method of improving...
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Badania spawalności stali S460N w środowisku wodnym z wykorzystaniem próby Tekken
PublicationSpawanie w środowisku wodnym niesie ze sobą wiele problemów, wśród których najważniejszym jest skłonność stali do powstawania pęknięć zimnych. O ile w przypadku spawania na powietrzu istnieje wiele metod zapobiegania tym pęknięciom, o tyle pod wodą zastosowanie tych metod jest ograniczone. Z tego powodu konieczne jest określenie skłonności danego materiału do pękania zimnego. W pracy oceniono spawalność drobnoziarnistej...
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Weldability of high strength steels in wet welding conditions
PublicationIn this paper are characterized problems of high strength steel weldability in underwater wet welding conditions. Water as a welding environment intensifies action of unfavourable factors which influence susceptibility to cold cracking of welded steel joints. The susceptibility to cold cracking of S355J2G3 steel and S500M steel in wet conditions was experimentally estimated (by using Tekken test). It was concluded that the steels...
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The influence of the carbon equivalent on the weldability of high-strength low-alloy steel in the water environment
PublicationFrom many years, the high strength low alloy steels are often used for offshore constructions. This constructions, due to the environment in which they work, require more frequent repairs than the constructions from the land. For economic reasons, repairs take place in the underwater conditions, however water significantly decreases the weldability of steel. The paper presents the results of the CTS weldability test for S460ML...
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Weldability of S460ML High Strength Low Alloy Steel in Underwater Conditions
PublicationThe paper presents experimental evaluation of susceptibility of the high strength S460ML steel to cold cracking in the conditions of wet welding with the use of covered electrodes. From the results of Tekken tests it was found out that the investigated steel was characterised, in the conditions of the carried out experiments (underwater wet welding and air welding with rutile electrodes), of high susceptibility to cold cracking....
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Underwater wet welding of S1300 ultra-high strength steel
PublicationMarine Structures Volume 81, January 2022, 103120 Underwater wet welding of S1300 ultra-high strength steel Author links open overlay panelJacekTomkówGrzegorzRogalski https://doi.org/10.1016/j.marstruc.2021.103120 Get rights and content Under a Creative Commons licenseopen access Highlights • Technological method of S1300 steel underwater weldability improving was proposed. • Number of cracks and hardness of welded joints was...
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Cold Cracking Of Underwater Wet Welded S355G10+N High Strength Steel
PublicationWater as the welding environment determines some essential problems influencing steel weldability. Underwater welding of high strength steel joints causes increase susceptibility to cold cracking, which is an effect of much faster heat transfer from the weld area and presence of diffusible hydrogen causing increased metal fragility. The paper evaluates the susceptibility to cold cracking of the high strength S355G10+N steel used,...
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Weldability of S500MC Steel in Underwater Conditions
PublicationWet welding with the use of covered electrodes is one of the methods of underwater welding. This method is the oldest, the most economic and the most versatile. The main difficulties during underwater wet welding are: high cooling rates of the joint, the presence of hydrogen in the arc area and formation of hard martensitic structure in the weld. These phenomena are often accompanied by porosity of welds and large number of spatters,...
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Weldability of Underwater Wet-Welded HSLA Steel: Effects of Electrode Hydrophobic Coatings
PublicationThe paper presents the effects of waterproof coatings use to cover electrodes on the weldability of high-strength, low-alloy (HSLA) steel in water. With the aim of improving the weldability of S460N HSLA steel in water, modifications of welding filler material were chosen. The surfaces of electrodes were covered by different hydrophobic substances. The aim of the controlled thermal severity (CTS) test was to check the influence...
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Underwater in situ local heat treatment by additional stitches for improving the weldability of steel
PublicationIn this paper the influence of in situ local heat treatment performed by additional stitches on the weldability of high-strength low-alloy (HSLA) S355J2C+N steel was tested. The investigated steel is characterized by high susceptibility to cold cracking. It is necessary to find a method to improve the quality of welded joints. The local heat treatment was applied as an eect of bead-on plate welding made on the face of a Tekken...
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Storage of High-Strength Steel Flux-Cored Welding Wires in Urbanized Areas
PublicationThe condition of the consumables is a key factor determining the waste reduction in the welding processes and the quality of the welded joint. The paper presents the results of tests of four types of fux-cored wires dedicated for welding high-strength steels, stored for 1 month and 6 months in Poland in two urbanized areas: in a large seaside city (Gdańsk) and in Warsaw, located in the center of the country. The wires were subjected...
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The correlation of fractal dimension to fracture surface slope for fatigue crack initiation analysis under bending-torsion loading in high-strength steels
PublicationIn this study, the fractal dimension of fatigue fracture surfaces is investigated in order to find an alternative failure loading indicator. Some of many metrological factors are generalized by reducing the fracture surface structure to one factor and develop an entire fracture surface procedure by analyzing the impact of surface slope and calculation resolution. Three notched geometries are studied under cyclic bending-torsion:...
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Ultimate compressive strength assessment of uncleaned and cleaned corroded plates with locked crack
PublicationThe work presented here investigates the structural response of cleaned corroded plates, subjected to compressive load in the presence of a locked crack, where the change of mechanical properties as a result of corrosion development and the cleaning process is also accounted for. A Finite Element model for assessing the compressive strength, considering geometric and material nonlinearities, is developed, and the analysed plates...
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Crack Mouth Opening Displacement for EH36 Shipbuilding Steel Measurements
PublicationThe dataset titled EH36 steel for shipbuilding (plate thicnkness 50mm) - CMOD - force record, a0/W = 0.6 contains CMOD (Crack Mouth Opening Displacement) - Force record which is the base for evaluation of fracture toughness of structural steel. Bend specimens witch Bx2B section (B= 50mm), and relative initial crack length a0 / W = 0.60 were used. The test was carried out at ambient temperature in accordance to ISO 12135 standard....
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Proposal of Steel weldability quantification.
PublicationPrzedstawiono analizę używanych definicji spawalności i zaproponowano jej zmodyfikowanie. Opracowano metodykę określania wartości względnej spawalności stali stodowanych na konstrukcje spawane. Za podstawę przyjęto uniwersalną skalę jakościową. Dla określenia spawalności uwzględniono szacowanie skłonności do pękania gorącego, zimnego, lamelarnego oraz relaksacyjnego. Ponadto, wzięto pod uwagę wskaźniki eksploatacyjne złącza, takie...
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Mechanical and structural behavior of high-strength low-alloy steel pad welded by underwater wet welding conditions
PublicationThe aim of the paper was to determine the metallurgical and mechanical behaviors of a high-strength low-alloy (HSLA) steel pad-welded specimen used in the structures of industrial and naval parts. Then to predict the metallurgical consequences (nature of the phases present) and the mechanical properties (hardness and impact strength) of the pad-welded steel obtained by underwater wet welding with different heat input values. The...
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Crack Mouth Opening Displacement for EH36 Shipbuilding Steel Measurements Dataset
PublicationThe dataset titled EH36 steel for shipbuilding (plate thickness 50 mm) – CMOD – force record, a0/W=0.6 contains a CMOD (Crack Mouth Opening Displacement) – Force record which is the base for evaluation of the fracture toughness of structural steel. Bend specimens with a Bx2B section (B = 50 mm), and relative initial crack length a0/W=0.60 were used. The test was carried out at ambient temperature in accordance with the ISO 12135...
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Hydrogen delayed cracking of high-strength 14hnmbcu steel in seawater
PublicationOceniano podatność na niszczenie wodorowe stali o wysokiej wytrzymałości i jej połączeń spawanych przy stałym obciążeniu w wodzie morskiej. Badania przeprowadzono na próbkach okrągłych z karbem w środowisku wody morskiej przy potencjale korozyjnym oraz przy polaryzacji katodowej. Badano stal gatunku 14HNMBCu o minimalnej granicy plastyczności 690 MPa oraz jej połączenia spawane automatycznie łukiem krytym i ręcznie łukowo elektrodą...
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Fracture Surface Behavior of 34CrNiMo6 High-Strength Steel Bars with Blind Holes under Bending-Torsion Fatigue
PublicationThe present study evaluates the fracture surface response of fatigued 34CrNiMo6 steel bars with transverse blind holes subjected to bending with torsion loading. The analysis of the geometric product specification was performed by means of height parameters Sx, functional volume parameters Vx, and fractal dimension Df. Surface topography measurements were carried out using an optical profilometer with focus variation technology....
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The energy approach to fatigue crack growth of S355 steel welded specimens subjected to bending
PublicationThe study presents the results of the research on the rate of fatigue crack growth subjected to bending in the ferritic-pearlitic structure. The studies were carried out at a constant amplitude of the moment and at various values of the load ratios R and at the operating frequency of the machine of 28.4 Hz. Flat specimens made of S355 steel and with fillet welds and with double-sided blunt external notches as well as concave...
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Influence of laser processing of the low alloy medium carbon structural steel on the development of the fatigue crack
PublicationThe paper contains the results of the structural analysis, hardness tests and fatigue tests conducted for the medium carbon structural steel with low content of Cr and Ni after its processing with CO2 laser beam. Pre-cracks were made in the round compact tension (RCT) specimen used for fatigue test. Next, four paths, parallel to each other, were melted on both sides of the samples using a laser beam. The paths were perpendicular...
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Hydrogen assisted cracking of high-strength weldable steel in sea-water.
PublicationOceniono niszczenie wodorowe stali o wysokiej wytrzymałości i jej złączy spawanych przy różnych rodzajach obciążenia w wodzie morskiej. Przeprowadzono próby rozciągania z małą prędkością odkształcenia i zmęczenia niskocyklowego w wodzie morskiej przy polaryzacji katodowej. Badano stal gatunku 17HMBVA o minimalnej granicy plasyczności 690 MPa oraz jej złącza spawane automatycznie łukiem krytym i ręcznie łukowo elektrodą otuloną.
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Mechanism of hydrogen enhanced-cracking of high-strength steel welded joints
PublicationPrzedstawiono badania podatności stali spawalnej o wysokiej wytrzymałości S690Q i jej złączy spawanych na niszczenie wodorowe w środowisku wody morskiej przy polaryzacji katodowej. Na podstawie wyników próby rozciągania z małą prędkością odkształcania i obserwacji przełomów próbek na SEM wskazano mechanizm pękania wspomaganego wodorem badanej stali i złączy spawanych.
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Maturity curve for estimating the in-place strength of high performance concrete
PublicationThe paper presents the maturity curve for estimating the in-place early-age compressive strength of concrete. The development of appropriate maturity curve is a complex process. It is important to correctly determine the datum temperature and activation energy, which can be obtained in mortar tests. This paper describes an investigation of the accuracy of the maturity method to estimate the strength when different way to rate constant...
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Effect of Base-Connection Strength and Ductility on the Seismic Performance of Steel Moment-Resisting Frames
PublicationColumn-base connections in steel moment-resisting frames (SMFs) in seismic regions are commonly designed to develop the capacity of adjoining column with an intent to develop a plastic hinge in the column member, rather than in the connection (i.e., a strong-base design). Recent research has shown base connections to possess high ductility, indicating that this practice may be not only expensive but also unnecessary. This suggests...
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Effect of Arc Strikes on High Strength Low Alloy Steels Welded by SMAW
PublicationWet welding with covered electrodes (Shielded Metal Arc Welding – SMAW) is the most commonly used method of carrying out welding repair works in a water environment. Limited visibility and the inability to move freely under water result in an increased risk of formation of welding imperfections such as lack of fusion, lack of penetration and arc strikes. The work focused on changes in the properties and structure of steel subjected...
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Fracture Areas Quantitative Investigating of Bending-Torsion Fatigued Low-Alloy High-Strength Steel
PublicationIn this study, the impact of pseudo-random non-proportional bending-torsion fatigue loadings proportion on the fatigue life and the fracture surface topography was analyzed. Investigation was carried out for 24 specimens made of S355J2 steel with 11 different ratios of maximum stresses λ. For these cases, after the fatigue tests, the surface topography measurements were carried out using an optical profilometer, using the focus...
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Stress–strain model of lower corroded steel plates of normal strength for fitness-for-purpose analyses
PublicationThis study investigates the mechanical properties of specimens made of normal strength steel subjected to lower marine immersed corrosion degradation levels (below 25 %). The specimens were corroded in laboratory conditions, and only natural factors were controlled to raise the corrosion rate (reaching the level of 1 mm/year). Three different thicknesses of plates made of normal strength of shipbuilding steel are investigated (between...
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Improvement of S355G10+N steel weldability in water environment by Temper Bead Welding
PublicationThe normalized S355G10 + N steel was chosen for testing, it is used in a variety of applications including the building of offshore structures, which may require repairs in water environment. The main aim of the work was to check susceptibility to cold cracking for fillet welds – Controlled Thermal Severity (CTS) tests and butt welds – Tekken tests and in the next step evaluation of effectiveness of Temper Bead Welding (TBW) application...
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Strength tests of steel sandwich panel
PublicationPrzedstawiono wyniki badań laboratoryjnych elementarnego, teowego złącza spawanego laserowo, których celem było określenie pola odkształceń i naprężeń w strefie przyspoinowej. Uzyskane wyniki wskazują na potrzebę bardzo starannego modelowania konstrukcji spawanych laserowo przy obliczeniach MES. W pracy zaprezentowano wyniki badań konstrukcji rzeczywistej pod statycznym obciążeniem ściskającym, które porównano z rezultatami analizy...
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Strength tests of steel sandwich panel
PublicationPrzedstawiono wyniki badań laboratoryjnych elementarnych złączy spawanych laserowo i paneli SANDWICH, prowadzonych w Katedrze Technologii Okrętów i Obiektów Oceanotechnicznych WOiO, na konstrukcjach w skali rzeczywistej. Dokonano analizy zachowania połączenia podczas procesu obciążenia. Przedstawiono wyniki numerycznego zamodelowania własności złącza. Dokonano porównania uzyskanych rezultatów analizy numerycznej z wynikami z badań...
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Strength tests of steel sandwich panel.
PublicationPrzedstawiono wyniki badań laboratoryjnych paneli SANDWICH, prowadzonych w Kat. Technol. Okr. i Obiekt. Oceanotech. Wydz. OiO, na konstrukcjach w skali rzeczywistej. Dokonano porównania uzyskanych rezultatów z wynikami prezentowanymi w literaturze.
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Evaluation of hydrogen degradation susceptibility of high-strength weldable steel subjected to cathodic polarization in sea-water
PublicationOcenę podatności stali spawalnych o wysokiej wytrzymałości ich złączy spawanych na kruchość wodorową przeprowadzono z wykorzystaniem próby rozciągania ze stałą, niską szybkością odkształcenia w środowisku wody morskiej przy polaryzacji katodowej. Wykonano próby elektrochemiczne przenikania wodoru w wodzie morskiej dla oceny dyfuzji i pułapkowania wodoru. Badano wpływ bakterii redukujących siarczany na absorpcję wodoru w środowisku...
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Influence of Heat Treatment Temperature on Fatigue Toughness in Medium-Carbon High-Strength Steels
PublicationCurrent research has demonstrated that the tempering temperature affects the martensitic transformation of medium-carbon high-strength steels. This temperature plays an important role in the final microstructure, percentage ratios of martensite to ferrite phases and, consequently, in the mechanical properties and the fatigue response. So far, the relationship between the martensitic tempering temperature and the cyclic deformation...
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Study on the strength of laminated polyurethane-steel joints
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The influence of welding heat input on the quality and properties of high strength low-alloy dissimilar steel butt joints
PublicationThe paper presents the results of non-destructive and destructive tests of dissimilar highstrength low-alloy S460ML and S460N steel butt joints. These steels are characterized by similar mechanical properties, but their carbon equivalent CeIIW values are much different. The joints were made using different values of heat input for each welding bead. They were tested by non-destructive methods: visual, penetrant, radiographic and...
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Laser Welding of UNS S33207 Hyper-Duplex Stainless Steel to 6061 Aluminum Alloy Using High Entropy Alloy as a Filler Material
PublicationThe high entropy alloy (HEA) filler used during the fabrication method determines the reliability of HEAs for steel-aluminum dissimilar alloy configuration. HEAs have a direct impact on the formation of intermetallic compounds (IMC) formed by the interaction of iron (Fe) and aluminum (Al), and influence the size of the joint’s interaction zone. A novel welding process for Fe-Al alloy joints was developed to prevent the development...
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The abrasive wear resistance of coatings manufactured on high-strength low-alloy (HSLA) offshore steel in wet welding conditions
PublicationSome marine and offshore structure elements exploited in the water cannot be brought to the surface of the water as this will generate high costs, and for this reason, they require in-situ repairs. One of the repair techniques used in underwater pad welding conditions is a wet welding method. This paper presents an investigation of the abrasive wear resistance of coatings made in wet welding conditions with the use of two grades...
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Reliability of nitrogen removal processes in multistage treatment wetlands receiving high-strength wastewater
Publicationreatment wetlands have been proved to be more effective than conventional treatment processes in case of high-strength wastewater containing high concentrations of ammonium nitrogen and recalcitrant organic matter. In this study nitrogen removal processes and reliability of nitrogen removal at two identical pilot-scale multistage treatment wetlands (MTWs) receiving real, non-synthetic wastewater were discussed. The wastewater discharged...
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Hydrogen degradation of high strength weldable steels
PublicationW pracy przedstawiono wyniki badań podatności stali spawalnych o wysokiej wytrzymałości na niszczenie wodorowe. Badano dwa gatunki stali S690Q i ich złącza spawane. Ocenę podatności na niszczenie wodorowe wykonano przy różnych rodzajach obciążeń w środowisku wody morskej przy polaryzacji katodowej.
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Hydrogen degradation of high strength weldable steels
PublicationW pracy przedstawiono wyniki badań podatności stali spawalnych o wysokiej wytrzymałości na niszczenie wodorowe. Badano dwa gatunki stali S690Q i ich złącza spawane. Ocenę podatności na niszczenie wodorowe wykonano w oparciu o próbę rozciągania z małą prędkością odkształcania w powietrzu i środowisku wody morskiej przy polaryzacji katodowej. Przedstawiono model niszczenia wodorowego badanych stali i ich złączy spawanych.
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The crack surface morphology investigation of S355J2 steel after bending-torsion fatigue
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Influence of pitting corrosion on strength of steel ships and offshore structures
PublicationPraca dotyczy wpływu korozji wżerowej na własności mechaniczne stali o zwykłej i podwyższonej wytrzymałości oraz na wytrzymałość stalowych konstrukcji przy obciążeniach statycznych i quasi- statycznych. Artykuł oparty jest głównie na japońskich publikacjach. W próbie rozciągania, korozja wżerowa obniża nieznacznie obciążenie odpowiadające granicy plastyczności Re(nieznacznie) i wytrzymałości na rozciąganie Rm (silniej, redukuje...
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Aspects of intergranular corrosion of AISI 321 stainless steel in high-carbon-containing environments
PublicationPurpose – The purpose of this paper is to present a case study of unexpected sensitization to intergranular corrosion of highly resistant AISI 321 steel in petrochemical conditions, where it was subjected to the simultaneous influence of elevated temperature of 250°C and vapors from the asphalt production process. Design/methodology/approach – Corrosion coupons were exposed in an installation carrying asphalt vapors. To identify...
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Hydrogen degradation of high-strength weldable steels in seawater
PublicationOceniono podatność na niszczenie wodorowe stali spawalnych o wysokiej wytrzymałości przy obciążeniach monotonicznie rosnących. Badano dwa gatunki stali ulepszonych cieplnie i ich złącza spawane. Przeprowadzono próby rozciągania z małą prędkością odkształcania w wodzie morskiej przy polaryzacji katodowej. Wykonano próby przenikania wodoru metodą Devanathana-Stachurskiego.
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Hydrogen delayed cracking of high-strength weldable steels
PublicationOceniano podatność na niszczenie wodorowe stali 14HNMBCu o wysokiej wytrzymałości i jej połączeń spawanych przy obciążeniu stałym w wodzie morskiej. Badania przeprowadzono w powietrzu, oraz w środowisku wody morskiej przy potencjale korozyjnym i przy polaryzacji katodowej. Obecność lub brak opóźnionych pęknięć próbek z karbem przyjęto za miarę odporności na niszczenie wodorowe przy stałym obciążeniu.
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Hydrogen degradation of high strength low alloyed steels.
PublicationBadano wpływ polaryzacji katodowej na własności stali węglowej, stali o podwyższonej i wysokiej wytrzymałości metodą stałego powolnego odkształcania.Stwierdzono, że stopień kruchości wodorowej każdej z badanych stali zależał od stężenia wodoru dyfuzyjnego.