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Institute of Manufacturing and Materials Technology
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total: 306
Catalog Publications
Year 2021
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Electrophoretic Deposition of Chitosan/Eudragit E 100/AgNPs Coatings for Controlled Release of Antibacterial Substance
PublicationThe development of bacterial infection of the tissues surrounding an implant is one of the leading causes of implant surgery failure. In order to prevent the deposition of bacteria on the implant surface and the formation of biofilm, coatings that exhibit antibacterial properties are manufactured. However, the problem is the controlled release of the therapeutic substance from the coating over the extended life of the implant [1],...
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Electrophoretically Deposited Chitosan/Eudragit E 100/AgNPs Composite Coatings on Titanium Substrate as a Silver Release System
PublicationDue to the possibility of bacterial infections occurring around peri-implant tissues, it is necessary to provide implant coatings that release antibacterial substances. The scientific goal of this paper was to produce by electrophoretic deposition (EPD) a smart, chitosan/Eudragit E 100/silver nanoparticles (chit/EE100/AgNPs) composite coating on the surface of titanium grade 2 using different deposition parameters, such as the...
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Estimation of structural stiffness with the use of Particle Swarm Optimization
PublicationThe paper presents the theoretical background and four applications examples of the new method for the estimation of support stiffness coefficients of complex structures modelled discretely (e.g. with the use of the Finite Element Model (FEM) method based on the modified Particle Swarm Optimization (PSO) algorithm. In real-life cases, exact values of the supports’ stiffness coefficients may change for various reasons...
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Hydrothermal Cobalt Doping of Titanium Dioxide Nanotubes towards Photoanode Activity Enhancement
PublicationDoping and modification of TiO2 nanotubes were carried out using the hydrothermal method. The introduction of small amounts of cobalt (0.1 at %) into the structure of anatase caused an increase in the absorption of light in the visible spectrum, changes in the position of the flat band potential, a decrease in the threshold potential of water oxidation in the dark, and a significant increase in the anode photocurrent. The material...
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Induction Assisted Hybrid Friction Stir Welding of Dissimilar Materials AA5052 Aluminium Alloy and X12Cr13 Stainless Steel
PublicationThis research aimed to study the induction in-situ heated hybrid friction stir welding (IAFSW) method to join AA5052 aluminium alloy with X12Cr13 stainless steel (SS) to enhance joint strength. The potency of this method on the mechanical properties and microstructural characterizations were also investigated. The results show that the transverse tensile strength gained was 94% of the AA5052 base metal that is 229.5 MPa. This superior...
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Investigation of Mechanical and Microstructural Properties of Welded Specimens of AA6061-T6 Alloy with Friction Stir Welding and Parallel Friction Stir Welding Methods
PublicationThe present study investigates the effect of two parameters of process type and tool offset on tensile, microhardness, and microstructure properties of AA6061-T6 aluminum alloy joints. Three methods of Friction Stir Welding (FSW), Advancing Parallel-Friction Stir Welding (AP-FSW), and Retreating Parallel-Friction Stir Welding (RP-FSW) were used. In addition, four modes of 0.5, 1, 1.5, and 2 mm of tool offset were used in two welding...
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Jubileusz Stowarzyszenia Inżynierów i Techników Polskich "Polonia Technica"
PublicationPrzedstawiono przebieg uroczystości 80 lecia działalności Stowarzyszenia Inżynierów i Techników Polskich "Polonia Technica" w USA. Obchody rocznicowe odbyły się 23 maja 20121 roku w Nowym Jorku. Założycielem Stowarzyszenia był Walery Starczewski, absolwent Politechniki Gdańskiej z roku 1926.
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Jumping Wave Characteristic during Low Plasticity Burnishing Process
PublicationDuring the low plasticity burnishing process of soft materials such as carbon steel with a hardness of up to 40 HRC (Rockwell grade) a raised structure of the material known as the Jumping Wave forms in front of the tool roll. This phenomenon significantly disturbs the burnishing process, but is very poorly described in the literature. This article presents studies of this phenomenon on the example of burnished 1.0562 steel. The...
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Mathematical model of the energy consumption calculation during the pine sawn wood (Pinus sylvestris L.) drying process
PublicationThe article presents the modification of the existing mathematical model to calculate energy consumption during conventional drying process. Apart from energy consumption the model permits to estimate the time of high-temperature drying process. The drying medium is air and superheated steam mixture. The obtained calculation results were compared with conducted experimental tests of drying square-edged sawn sapwood timber (Pinus...
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Mechanical Behavior of Bi-Layer and Dispersion Coatings Composed of Several Nanostructures on Ti Substrate
PublicationThree coatings suitable for biomedical applications, including the dispersion coating composed of multi-wall carbon nanotubes (MWCNTs), MWCNTs/TiO2 bi-layer coating, and MWCNTs-Cu dispersion coating, were fabricated by electrophoretic deposition (EPD) on Ti Grade II substrate. Optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and nanoindentation were applied to study topography, chemical, and...
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Mechanical Behavior of Bi-Layer and Dispersion Coatings Composed of Several Nanostructures on Ti13Nb13Zr Alloy
PublicationTitanium implants are commonly used because of several advantages, but their surface modification is necessary to enhance bioactivity. Recently, their surface coatings were developed to induce local antibacterial properties. The aim of this research was to investigate and compare me-chanical properties of three coatings: multi-wall carbon nanotubes (MWCNTs), bi-layer composed of an inner MWCNTs layer and an outer TiO2 layer, and...
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Mechanical Properties and Residual Stress Measurements of Grade IV Titanium and Ti-6Al-4V and Ti-13Nb-13Zr Titanium Alloys after Laser Treatment
PublicationNowadays, surface engineering focuses on research into materials for medical applications. Titanium and its alloys are prominent, especially Ti-6Al-4V and Ti-13Nb-13Zr. Samples made of pure grade IV titanium and the titanium alloys Ti-6Al-4V and Ti-13Nb-13Zr were modified via laser treatment with laser beam frequency f = 25 Hz and laser beam power P = 1000 W during a laser pulse with duration t = 1 ms. Subsequently, to analyze...
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Mg2+ Doping Effects on the Structural and Dielectric Properties of CaCu3Ti4O12 Ceramics Obtained by Mechanochemical Synthesis
PublicationIn this study, ceramic CaCu3Ti4O12 (CCTO) and CaCu3−xMgxTi4O12 solid solutions in which 0.1 ≤ x ≤ 0.5 were prepared by the mechanochemical method, realized by a high‐energy ball milling technique. The effects of the Mg2+ ion concentration and sintering time on the dielectric response in the prepared ceramics were investigated and discussed. It was demonstrated that, by the use of a sufficiently high energy of mechanochemical treatment,...
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Microstructure and mechanical properties of laser surface-treated Ti13nb13zr alloy with MWCNTs coatings
PublicationLaser surface modification of titanium alloys is one of the main methods of improving the properties of titanium alloys used in implantology. This study investigates the microstructural morphology of a laser-modified surface layer on a Ti13Nb13Zr alloy with and without a carbon nanotube coating deposited by electrophoretic deposition. Laser modification was performed for samples with and without carbon nanotube coating for two...
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Modeling of Passive and Forced Convection Heat Transfer in Channels with Rib Turbulators
PublicationThe main goal of the research presented in this paper was the experimental and numerical analysis of heat enhancement and aerodynamic phenomena during air flow in a channel equipped with flow turbulators in the form of properly configured ribs. The use of ribs intensifies the heat transfer and at the same time increases not only the flow resistance but also the energy costs. Therefore, designing modern heat exchangers with optimal...
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Modyfikacja cementu kostnego w celu uzyskania długotrwałej ochrony antybakteryjnej
PublicationNiniejsza rozprawa doktorska stanowi przewodnik po jednotematycznym cyklu publikacji, dotyczącym modyfikacji akrylowego cementu kostnego celem uzyskania długotrwałej i efektywnej ochrony antybakteryjnej. W ramach niego przeprowadzono badania eksperymentalne polegające na opracowaniu technologii wytwarzania modyfikowanego cementu kostnego oraz procedury medycznej jego stosowania. Cement kostny był modyfikowany przez zastosowanie...
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Multimateriałowe oraz wielokolorowe drukowanie wysokiej jakości części z żywic utwardzanych światłem UV w technologii PolyJet
PublicationMożliwość budowania multimateriałowych oraz wielokolorowych elementów stanowi ważny trend w rozwoju technologii żywicznych druku 3D. W niniejszym opracowaniu skupiono się na charakterystyce podstawowej metody przetwarzającej ciekłe fotopolimery – technologii PolyJet. Omówiono zasadę jej działania oraz najważniejsze aspekty procesu dotyczące m.in. parametrów drukarki, stosowanych struktur podporowych oraz rodzaju uzyskiwanej powierzchni...
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Nanosilver-loaded PMMA bone cement doped with different bioactive glasses – evaluation of cytocompatibility, antibacterial activity, and mechanical properties
PublicationNanosilver-loaded PMMA bone cement (BC-AgNp) is a novel cement developed as a replacement for conventional cements. Despite favorable properties and antibacterial activity, BC-AgNp still lacks biodegradability and bioactivity. Hence, we investigated the doping with bioactive glasses (BGs) to create a new bioactive BC characterized by time-varying porosity and gradual release of nanosilver. The BC Cemex was used as the base material...
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Nanotechnologie w implantologii – osiągnięcia i wyzwania
PublicationAktualnie nanotechnologia jest jedną z najszybciej rozwijających się gałęzi przemysłu, w tym również w zakresie medycyny i implantologii. Osiągnięcia nanotechnologii wykorzystuje się w obrazowaniu, diagnostyce, leczeniu chorób nowotworowych i bólu, lecz również szeroko w obszarze projektowania i wytwarzania implantów, w tym głownie modyfikacji powierzchni materiałów, które mają za zadanie chwilowo lub permanentnie zastąpić funkcję...
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Nanotubular Oxide Layer Formed on Helix Surfaces of Dental Screw Implants
PublicationSurface modification is used to extend the life of implants. To increase the corrosion resistance and improve the biocompatibility of metal implant materials, oxidation of the Ti-13Nb- 13Zr titanium alloy was used. The samples used for the research had the shape of a helix with a metric thread, with their geometry imitating a dental implant. The oxide layer was produced by a standard electrochemical method in an environment of...
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Planning optimised multi-tasking operations under the capability for parallel machining
PublicationThe advent of advanced multi-tasking machines (MTMs) in the metalworking industry has provided the opportunity for more efficient parallel machining as compared to traditional sequential processing. It entailed the need for developing appropriate reasoning schemes for efficient process planning to take advantage of machining capabilities inherent in these machines. This paper addresses an adequate methodical approach for a non-linear...
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Problematyka efektywności docierania maszynowego powierzchni płaskich i płasko-równoległych
PublicationPrzedstawiono sposób oceny efektywności docierania na docierarkach tarczowych. Omówiono przykładowe technologie obróbki powierzchni płaskich i płasko-równoległych. Wyznaczono składowe czasów operacji docierania wstępnego i wykończeniowego oraz wartości wskaźnika OEE dla obróbki jednotarczowej. Omówiono wyniki analiz docierania grupy 10 przedmiotów w układzie dwutarczowym. Zaprezentowano pracę zautomatyzowanego gniazda docierarek...
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Prototype design and development of low-load-roof photovoltaic modules for applications in on-grid systems
PublicationFour prototypes of lightweight photovoltaic modules for applications in on-grid systems have been designed, developed, manufactured and tested for compliance with relevant IEC standards. Selected, commercially available materials characterized by thermogravimetry, differential scanning calorimetry, dilatometry, scanning electron microscopy and nanoindentation technique were used in frameless, adhesively-bonded sandwich-structures...
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Przyrządy do docierania powierzchni płaskich i płasko-równoległych docierakami aktywizowanymi w sposób swobodny i wymuszony
PublicationPrzedstawiono konstrukcje przyrządów do docierania powierzchni płaskich i płasko-równoległych elementów o niewielkich wymiarach gabarytowych. Analizowano wersje oprzyrządowania w aspekcie łatwości obsługi przy docieraniu dwutarczowym z obiegowym układem kinematycznym i przy użyciu dawkowanej okresowo pasty ściernej. Opracowano też koncepcję zmechanizowanej aktywizacji wymuszonej powierzchni roboczej tarczy docierającej mikroziarnami...
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Recovering Evaluation of Narrow-Kerf Teeth of Mini Sash Gang Saws
PublicationSash gang saws with narrow-kerf saw blades are used in the production of glued laminate flooring elements in plants where dry technology is applied. This means that boards or friezes are sawn into top layer lamellae in dry conditions (moisture content of about 10–12%) from expensive wood species, often exotic. The object of this research was stellite-tipped teeth of narrow kerf saw blades sharpened under industrial conditions....
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Research of Emergency Modes of Wind Power Plants Using Computer Simulation
PublicationThe aim of this study is to investigate changes in the wind power plant energy production parameters under the conditions of sudden wind changes and voltage drop. To achieve these goals, a simulation of operation of wind power plants was performed. Twelve wind turbines with variable rotational speed equipped with a Fuhrländer FL 2500/104 asynchronous double-fed induction generator (DFIG) were used, each with an installed capacity...
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Spawanie ramy motocyklowej ze stopu aluminium metodami TIG i MIG
PublicationNaprawa uszkodzonych elementów konstrukcji technologiami spawalniczymi może pozwolić na przedłużenie ich eksploatacji przy stosunkowo niskich kosztach i krótkim czasie wyłączenia z użytkowania. W pracy porównano cztery technologie spawania ramy motocyklowej Kawasaki wykonanej ze stopu aluminium PA11 (AW 5754, Wr. nr. 3.3535, AlMg3). Spawanie przeprowadzono procesami TIG oraz MIG z wykorzystaniem materiałów dodatkowych AlSi5, AlMg5Mn...
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Study of a Multicriterion Decision-Making Approach to the MQL Turning of AISI 304 Steel Using Hybrid Nanocutting Fluid
PublicationThe enormous use of cutting fluid in machining leads to an increase in machining costs, along with different health hazards. Cutting fluid can be used efficiently using the MQL (minimum quantity lubrication) method, which aids in improving the machining performance. This paper contains multiple responses, namely, force, surface roughness, and temperature, so there arises a need for a multicriteria optimization technique. Therefore,...
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Study on Dry Sliding Wear and Friction Behaviour of Al7068/Si3N4/BN Hybrid Composites
PublicationHybrid aluminium metal matrix composites have the potential to replace single reinforced aluminium metal matrix composites due to improved properties. Moreover, tribological performance is critical for these composites, as they have extensive application areas, such as the automotive, aerospace, marine and defence industries. The present work aims to establish the tribological characteristics of Al7068/Si3N4/BN hybrid metal matrix...
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Surface Roughness Evaluation in Thin EN AW-6086-T6 Alloy Plates after Face Milling Process with Different Strategies
PublicationLightweight alloys made from aluminium are used to manufacture cars, trains and planes. The main parts most often manufactured from thin sheets requiring the use of milling in the manufacturing process are front panels for control systems, housing parts for electrical and electronic components. As a result of the final phase of the manufacturing process, cold rolling, residual stresses remain in the surface layers, which can influence...
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Surface Texture after Turning for Various Workpiece Rigidities
PublicationIn the paper, we present an analysis of the surface texture of turned parts with L/D (length/diameter) ratios of 6 and 12 and various rigidity values. The studies were carried out on samples made of S355JR steel and AISI 304 stainless steel. A detailed analysis of 2D surface profiles was carried out by using a large number of parameters that allowed us to distinguish significant differences in the surface microgeometry, which confirmed...
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The Chemical and Biological Properties of Nanohydroxyapatite Coatings with Antibacterial Nanometals, Obtained in the Electrophoretic Process on the Ti13Zr13Nb Alloy
PublicationThe risk of an early inflammation after implantation surgery of titanium implants has caused the development of different antimicrobial measures. The present research is aimed at characterizing the effects of nanosilver and nanocopper dispersed in the nanohydroxyapatite coatings, deposited on the Ti13Zr13Nb alloy, and on the chemical and biological properties of the coatings.The one-stage deposition process was performed by the...
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The Effectiveness of Basic Resuscitation Activities Carried out by Combat Paramedics of the Police, as Exemplified by Polish Counterterrorist Units
PublicationThe tasks carried out by Police officers are often accompanied by dangerous situations that threaten the life and health of the people involved, the police themselves, and bystanders. It concerns especially counter-terrorism police units whose activities are aimed at terrorists and particularly dangerous criminals, and their course is violent and aggressive. In conjunction with the inability to bring civilian rescue services into...
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The Influence of Drying Temperature on Color Change of Hornbeam and Maple Wood Used as Surface and Inner Layers of Wood Composites
PublicationThe thermal treatment of wood changes its structure due to the degradation of wood polymers (cellulose, hemicellulose and lignin), so the physical properties of wood are either improved or degraded. Color changes apply not only to natural wood, but also to such wood composites for which some amount of glue is used in their construction (e.g., plywood, blockboard or laminboard). This article is focused on the analysis of hornbeam...
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The Influence of Nanometals, Dispersed in the Electrophoretic Nanohydroxyapatite Coatings on the Ti13Zr13Nb Alloy, on Their Morphology and Mechanical Properties
PublicationIn this work, nanohydroxyapatite coatings with nanosilver and nanocopper have been fabricated and studied. The presented results concern coatings with a chemical composition that has never been proposed before. The present research aims to characterize the effects of nanosilver and nanocopper, dispersed in nanohydroxyapatite coatings and deposited on a new, non-toxic Ti13Zr13Nb alloy, on the physical and mechanical properties of...
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The influence of the basic conditions of the forced feed of abrasive compound on the roughness of flat ceramic elements after lapping.
PublicationW docieraniu standardowym zawiesina ścierna dostarczana jest do strefy obróbki w sposób ciągły - zalewowo lub kroplowo, co generuje duże straty ścierniwa. W artykule opisano innowacyjny system dozowania i nanoszenia zawiesiny ściernej na powierzchnię żeliwnego docieraka tarczowego, który eliminuje tą wadę. W przeprowadzonych eksperymentach badano wpływ procentowej zawartości ziaren ściernych w nośniku oraz wielkość dawki zawiesiny...
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The Influence of Tool Shape and Process Parameters on the Mechanical Properties of AW-3004 Aluminium Alloy Friction Stir Welded Joints
PublicationThe purpose of the following study was to compare the effect of the shape of a tool onthe joint and to obtain the values of Friction Stir Welding (FSW) parameters that provide the bestpossible joint quality. The material used was an aluminium alloy, EN AW-3004 (AlMn1Mg1). To theauthors’ best knowledge, no investigations of this alloy during FSW have been presented earlier. Fivebutt joints were made with a self-developed, cylindrical,...
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The Physicochemical and Antibacterial Properties of Chitosan-Based Materials Modified with Phenolic Acids Irradiated by UVC Light
PublicationThis paper concerns the physicochemical properties of chitosan/phenolic acid thin films irradiated by ultraviolet radiation with wavelengths between 200 and 290 nm (UVC) light. We investigated the preparation and characterization of thin films based on chitosan (CTS) with tannic (TA), caffeic (CA) and ferulic acid (FA) addition as potential food‐packaging materials. Such materials were then exposed to the UVC light (254 nm) for...
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Thermal and technological aspects of double face grinding of C45 carbon steel
PublicationIn grinding, the contact zone temperature is a decisive factor influencing the achievable surface quality and the grinding tool wear. In contrast to other grinding processes, only few information regarding double face grinding with planetary kinematics when processing steel is known up to date. Since the successive substitution of in-dustrial double-sided lapping processes by double-sided grinding, it has become necessary to the...
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Thermo-Mechanical Simulation of Underwater Friction Stir Welding of Low Carbon Steel
PublicationThis article investigates the flow of materials and weld formation during underwater friction stir welding (UFSW) of low carbon steel. A thermo-mechanical model is used to understand the relation between frictional heat phenomena during the welding and weld properties. To better understand the effects of the water environment, the simulation and experimental results were compared with the sample prepared by the traditional friction...
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Trends shaping innovations in the aerosol market
PublicationNew hygiene regimes and sustainability commitments are helping to shape the aerosol market. Norbert Piotrowski of Aerosol Service Poland explains the thinking behind the company’s latest hygiene innovations.
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Weldability of Underwater Wet-Welded HSLA Steel: Effects of Electrode Hydrophobic Coatings
PublicationThe paper presents the effects of waterproof coatings use to cover electrodes on the weldability of high-strength, low-alloy (HSLA) steel in water. With the aim of improving the weldability of S460N HSLA steel in water, modifications of welding filler material were chosen. The surfaces of electrodes were covered by different hydrophobic substances. The aim of the controlled thermal severity (CTS) test was to check the influence...
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Wood Moisture-Content Measurement Accuracy of Impregnated and Nonimpregnated Wood
PublicationThe influence of the impregnation process of pine wood (Pinus sylvestris L.) samples on the electrical resistance changes and the moisture-content measurement accuracy is presented in this paper. In this study, the resistances of impregnated and nonimpregnated green pine timber harvested from northern Poland were compared. An impregnation method based on a vacuum-pressure chamber was used. Copper salts were applied as the impregnated...
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Worm Gear Drives with Improved Kinematic Accuracy
PublicationThis paper presents the fundamentals of the design and applications of new worm gear drive solutions, which enable the minimisation of backlash and are characterised by higher kinematic accuracy. Different types of worm surfaces are briefly outlined. Technological problems concerning the principles of achieving a high degree of precision in machining are also described. Special attention is paid to the shaping of conical helical...
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Z działalności polonijnych stowarzyszeń inżynierów i techników
PublicationPrzedstawiono pokrótce historię i działalność wybranych polonijnych stowarzyszeń inżynierów i techników w Europie i Ameryce. Szczegółowiej omówiono historię i dokonania Stowarzyszenia Techników Polskich w Wielkiej Brytanii, które w roku 2020 obchodziło 80-lecie działalności.
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Z historii polonijnych stowarzyszeń inżynierów i techników
PublicationPrzedstawiono ogólną charakterystykę wybranych polonijnych stowarzyszeń inżynierów i techników działających w Europie i Ameryce. Podano motywy ustanowienia międzynarodowego dnia inżyniera, obchodzonego corocznie 4 marca, począwszy od roku 2020.
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Z historii Stowarzyszenia Inżynierów i Techników Polskich we Francji
PublicationOmówiono początki działalności polskiej emigracji technicznej we Francji. Przedstawiono ideę utworzenia politechnicznego stowarzyszenia w Paryżu. Przedstawiono historie i dokonania członków Stowarzyszenia Inżynierów i Techników Polskich we Francji, które w roku 2022 obchodzić będzie jubileusz 105 lat istnienia.
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Z historii Stowarzyszenia Inżynierów Polskich w Kanadzie
PublicationPrzedstawiono pokrótce historię Stowarzyszenia Inżynierów Polskich w Kanadzie. Omówiono działalność stowarzyszenia, które obchodzi w roku 2021 80 lat istnienia. Wskazano niektóre związki SIP w Kanadzie z absolwentami Politechniki Gdańskiej.
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Z historii Stowarzyszenia Techników Polskich w Wielkiej Brytanii
PublicationOmówiono skrótowo historię i działalność, utworzonego w roku 1942, Stowarzyszenia Techników Polskich. Wskazano rożne formy aktywności jej członków oraz osiągnięcia naukowców i inżynierów polskiego pochodzenia pracujących i mieszkających w Wielkiej Brytanii. szczególnie podkreślono działalność wydawniczą Stowarzyszenia oraz rolę periodyku "Nauka i Technika".
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ZASTOSOWANIE OPROGRAMOWANIA ERP Z ZAKRESU „PLANT MAINTENANCE” NA PRZYKŁADZIE SAP PM JAKO NARZĘDZIA DLA SŁUŻB UTRZYMANIA RUCHU OBIEKTU OFFSHORE
PublicationW artykule poruszono kwestię planowania zasobów przedsiębiorstwa z wykorzystaniem oprogramowania ERP. Efektywne planowanie zarządzania całością zasobów przedsiębiorstwa polega głównie na: - zapewnieniu wysokiej jakości produktów, - maksymalizacji ekonomicznego okresu użytkowania parku maszynowego, -maksymalizacji zdolności produkcyjnych, - minimalizacji kosztów utrzymania sprzętu w sprawności operacyjnej, - zapewnieniu bezpiecznych...