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Search results for: MANUFACTURING SYSTEMS
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Systemic analysis of a manufacturing process based on a small scale bakery
PublicationThe main aim of the article is to present two new innovative concepts of reliability of a functioning manufacturing system in the process of making bread in small-scale bakeries. Reliability is understood as one of the representations of an operator acting on specifc streams in time to - t. One of these represents the global reliability of a system as a function of parallel action of all the streams of the system in time to to...
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Defence in depth conception in nuclear power plants and requirements for instrumentation and control systems
PublicationThe aim of this article is to identify and discuss some issues of the safety systems’ design for nuclear power plants equipped with the light water reactors using a defence in depth (D-in-D) conception. Because the functional safety solutions play nowadays an important role for the risk control, the basic requirements for the instrumentation and control systems are specified with regard to relevant international standards. For...
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The influence of variants of finishing machining on scheduling of shaft components manufacturing
PublicationIn the paper variants of technological processes were presented to the study for piston rods and rams of hydraulic cylinders taking issues into consideration scheduling of course of the production in flexible manufacturing cell. At the carried study an attempt of the estimation of the influence of technological variants on the effectiveness to manufacture the flexible manufacturing system on the basis of preliminary schedules of...
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Manufacturing of Lightweight Aggregates as an Auspicious Method of Sewage Sludge Utilization
Publication: Sewage sludge is a high-volume and low-cost waste commonly generated worldwide, so its utilization is a vital issue. The application of this waste in the manufacturing of lightweight aggregates was investigated. The process was performed using intensive mixers with volumes of 5 and 30 L, as well as the industrial 500 L mixer. Then, granulates were sintered in a tube furnace. The influence of composition and mixer size on the...
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Selective Laser Melting of Ti Alloy for Manufacturing The Prosthetic Elements
PublicationThe selective laser melting (SLM) is the additive manufacturing method of custom-designed parts. The used materials and the applications are various, including medicine. The titanium and its alloys are materials for which the dimensional quality, surface smoothness and no or extremely low porosity are difficult to reach. In this paper, the successful attempt to obtain by SLM the individually designed prosthetic bridges is described....
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THE INFLUENCE OF MANUFACTURING OVERSIZING ON POSTWELDING DISTORTIONS OF THE FILLET WELDED JOINT
PublicationWelding proces is basic joining technique in shipbuilding. Such method generated welding distortions which cause a lot of problems during the manufacturing process. In the literature it is proposed wide spectrum of suggestions for a correct estimation of welding deformation in particular angular deformation in the fillet welded T joint. In the work influence of oversizing of weld on angular distortions of joint is presented basing...
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New Manufacturing Method Of Sensor Oriented Optical Fibers
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Planning and simulation studies of cellular-type manufacturing processes
PublicationZaproponowano metodę i algorytmy projektowania struktur organizacyjnych systemów wytwarzania typu gniazdowego, z wykorzystaniem zdefiniowanych modeli zapisu wiedzy technologicznej i zasad grupowej obróbki przedmiotów. Wyznaczono wskaźniki efektywności procesu grupowego przebiegającego w systemach gniazdowych z rozmieszczeniem komórkowym oraz funkcjonalnym stanowisk wg przyjętych formuł analitycznych. Zawarto wyniki zrealizowanych...
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Manufacturing and and properties of hybrid SiCp-Cf/Al composite.
PublicationPrzedstawiono nowy kompozyt hybrydowy o zbrojeniu preformą z ciągłego włókna węglowego 3D nasycaną ciekłym stopem Al.-Si7Mg wzmocnionym ziarnami SiCp (15%vol.) za pomocą infiltracji pod ciśnieniem. Peforma szklana odgrywała rolę filtra dla ciekłego kompozytu aluminiowego.
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Development and importance of burnishing technology in computer integrated manufacturing
PublicationPrzedstawiono podstawy odkształcania nierówności powierzchni w wyniku różnych odmian procesu nagniatania. Opisano oryginalne technologie nagniatania i narzędzia dla następujących sposobów nagniatania: krążkowanie z dociskiem sztywnym i elastycznym, toczenie z jednoczesnym nagniataniem powierzchni zewnętrznych walcowych, nagniatanie elektromechaniczne, ślizgowe narzędziem diamentowym i oscylacyjne. Podano zalecane parametry obróbki...
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Immersive Technologies that Aid Additive Manufacturing Processes in CBRN Defence Industry
PublicationTesting unique devices or their counterparts for CBRN (C-chemical, B-biological, R-radiological, N-nuclear) defense relies on additive manufacturing processes. Immersive technologies aid additive manufacturing. Their use not only helps understand the manufacturing processes, but also improves the design and quality of the products. This article aims to propose an approach to testing CBRN reconnaissance hand-held products developed...
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Studies on the influence of technological variants of finishing machining on flow of parts in flexible manufacturing
PublicationIn the article below the problems of influence of variants of finishing processing on flow of machining parts in flexible manufacturing system were presented. The investigations were carried out the technological processes for piston rods and rams of hydraulic cylinders. There were also presented model variants of technological processes for piston rods finished with the burnishing. In these studies the influence of technological...
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International Competitiveness of Czech Manufacturing: A Sectoral Approach with Error Correction Model
PublicationThe main objective of this paper is to find the determinants of the international competitiveness of the manufacturing sectors of the Czech economy, using the database of 13 manufacturing subsectors in 1995–2011, with the aid of ECM model. The authors research the question of how much foreign and domestic demand, the level of labour costs, the level of sector innovation intensity, the level of sector openness to foreign markets...
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Implementing Smart Virtual Product Development (SVPD) to Support Product Manufacturing
PublicationThis paper illustrates the concept of providing the manufacturing knowledge during early stages of product life cycle to experts working on product development. The aim of this research is to enable a more collaborative product development environment by using Smart Virtual Product Development (SVPD) system, which is powered by Set of Experience Knowledge Structure (SOEKS) and Decisional DNA (DDNA). It enhances the industrial product...
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Simulation research on the tool cycle in automated manufacturing system at selected tool duplication levels
PublicationThe paper presents results of the research concerning impact of applied tool exchange rule on the efficiency of an automated manufacturing system. The research consider the tool duplication levels that constrain realisation of a manufacturing process. Presented study was based on the real industrial system data. The operating of the investigated system of manufacture, including tools necessary for its realisation, was modelled...
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Using Decisional DNA to Enhance Industrial and Manufacturing Design: Conceptual Approach
PublicationDuring recent years, manufacturing organizations are facing market changes such as the need for short product life cycles, technological advancement, intense pressure from competitors and the continuous customers’ expectation for high quality products at lower costs. In this scenario, knowledge and its associated engineering/management of every stage involved in the industrial design has become increasingly important for manufacturing...
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BASICS OF THE MANAGEMENT SYSTEM FOR TRANSFORMATIONS OF PRODUCTION PLANNING AND CONTROL PROCESSES
PublicationIntensive development of technologies, in particular of the spinotronics, nanotechnology, robotics, and ICT, shapes the new generation production systems. Their distinctive feature is the flexi-bility associated with production intelligence. It is required from all processes, including the production planning and control processes (PPCP). The article is of conceptual character. It was prepared based on literature research. It encompasses...
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Generation of Optimal Process Plan Alternatives for Manufacturing Mechanical Components
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Monitoring of Velocity of Manufacturing Machines Subassamblieas by Means of a DAQ System
PublicationArtykuł dotyczy dokładnych cyfrowych pomiarów prędkości ruchu podzespołów maszyn, realizowanych za pomocą enkoderów kwadraturowych, kart licznikowych DAQ oraz dedykowanych aplikacji pomiarowych DAQ. Przedstawiono koncepcje trzech różnych sposobów takiego pomiaru. W pierwszym sposobie, nazywanym ''częstotliwościowym'', pomiar odbywa się poprzez bramkowane zliczanie impulsów enkodera. Drugi sposób nazywany ''czasowym'' polega na...
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The Influence of Synthesis Temperature on Manufacturing and Properties of SrSi2O2N2:Eu2+ Powders
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Non- and low-alcoholic beer – popularity and manufacturing techniques [pdf]
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The competitiveness of Polish manufacturing export on the market in the years 2004-2006
PublicationCelem artykułu było zbadanie, jak zmienił się poziom konkurencyjności polskiego eksportu artykułów przemysłowych na unijne rynki w latach 2003-2006. Ponadto autorka starała sie odpowiedzieć, co (niska jakość czy wysoka cena)było podstawą konkurecyjności polskiego wywozu na rynek UE w analizowanych latach.
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Reducing the Probability of Failure in Manufacturing Equipment by Quantitative FTA Analysis
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Design framework and simulation investigation of cellular parts manufacturing applications
PublicationPrzedstawiono koncepcję projektowania przebiegów grupowego wytwarzania asortymentu przedmiotów w systemach typu przepływowego, z wykorzystaniem algorytmu analizy podobieństwa ciągów znakowych, reprezentujących marszruty procesów, i jego oceny wg kryterium odległości Levenshteina, zgodnie z paradygmatem oszczędnej produkcji. Efektywność proponowanej metodyki weryfikowano symulacyjnie wg określonych scenariuszy, opisujących wariantowe...
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Technological aspects of manufacturing polymer packaging materials degradable in seawater environment
PublicationIn recent years, the number of polymer materials used in the food packaging market was growing extremely fast. This contributed to depletion of non-renewable resources and more intense degradation of the environment due to resistant polymer. Therefore, such a dramatic situation has forced researchers to look for biodegradable materials, decomposable under action of microorganism. Currently, only a small number of researches examine...
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Project-Based Collaborative Research and Training Roadmap for Manufacturing Based on Industry 4.0
PublicationThe importance of the economy being up to date with the latest developments, such as Industry 4.0, is more evident than ever before. Successful implementation of Industry 4.0 principles requires close cooperation of industry and state authorities with universities. A paradigm of such cooperation is described in this paper stemming from university partners with partly overlapping and partly complementary areas of expertise in manufacturing....
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Doskonalenie systemu zarządzania środowiskowego w przedsiębiorstwie z wykorzystaniem Lean Manufacturing
PublicationCelem głównym rozprawy jest opracowanie wytycznych doskonalenia systemu zarządzania środowiskowego ISO14001 za pomocą koncepcji Lean Manufacturing, aby uzyskać efekt synergii w postaci minimalizacji negatywnego oddziaływania organizacji na środowisko naturalne. W pracy badawczej zastosowano metodykę opartą na schemacie analiza – synteza – ocena. W celu uzyskania odpowiedzi na pytania badawcze oraz weryfikacji postawionych hipotez...
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Effect of manufacturing errors of the pad sliding surface on the performance of the hydrodynamic thrust bearing
PublicationIn the present study, investigation of the effect of manufacturing errors on the performance of large tilting pad thrust bearings has been performed, following a CFD-based Thermohydrodynamic analysis of a single pad. A 3D model has been generated, including the pad, the lubricant film and the corresponding part of the collar. The pad has been assumed to be deformed about the pivot point, due to thrust loading. Manufacturing errors...
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How to adapt Lean Six Sigma to improve performance of SMEs of manufacturing sector
PublicationThe main objective of the paper is to present the utilitarian effect of the adaptation of the Lean Six Sigma concept and its implementation in the small and medium-sized enterprises of the manufacturing sector. The original methodology was developed on the basis of research carried out in the Polish and French enterprises from 2009 to 2011. In the case of SMEs, the use of the concept of Lean Six Sigma is much less common, as...
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Advancements in the Additive Manufacturing of Magnesium and Aluminum Alloys through Laser-Based Approach
PublicationComplex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives such as reduced part numbers, greater functionality, and lightweight, among others. Polymers, metals, and ceramics are the few materials that can be used in AM technology, but metallic materials (Magnesium and Aluminum) are attracting more attention from the research and industrial point of view. Understanding the role...
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Industry 4.0 Implementation Challenges in Manufacturing Industries: an Interpretive Structural Modelling Approach
PublicationFor the last few years, the fourth industrial revolution, known as Industry 4.0, has been a hot topic among academics. Industry 4.0 literature involves researches presenting studies related to its different aspects including challenges, opportunities, implementation and adoption. However, a detailed study of challenges and barriers towards the Industry 4.0 implementation in manufacturing industries is missing. Hence, this paper...
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Concept of managing quality in baking industry, in vector representation
PublicationThe author introduced an innovative metrisable method of describing a manufacturing process. The idea of vector structure of a manufacturing process allows to formulate quantitative relations between the activity of input streams, elements of product quality, and measurable effects of losses. The structure was basis for the formulation of the concept of the process of managing product quality in the baking industry in a vector...
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Community of Practice for Product Innovation Towards the Establishment of Industry 4.0
PublicationThe aim of this paper is to present the necessity of formulating the Community of Practice for Product Innovation process based on Cyber-Physical Production Systems towards the establishment of Industry 4.0. At this developing phase of Industry 4.0, there is a need to define a clear and more realistic approach for implementation process of Cyber-Physical Production Systems in manufacturing industries. Today Knowledge Management...
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Influence and development of new kinematic systems in flat surface lapping
PublicationThe face grinding and lapping technology is widely used in the field of the precise and ultraprecise manufacturing. It has become an indispensable technology in the manufacture of many parts. An absence of material restrictions allows machining both metal and non-metallic materials, including technical ceramics [1]. Nowadays there are mainly two kinematic systems in lapping machines [2]. The machining plane-parallel surfaces is...
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Modelling and simulation analysis of process alternatives in the cellular manufacturing of axially symmetric parts
PublicationAnalizowano procesy technologiczne (PT) alternatywnego wytwarzania określonego spektrum przedmiotów (PO) w różnych systemach gniazdowych. Rozpatrzono warianty PT z operacjami zintegrowanej obróbki wiórowej kształtującej i obróbki wykańczającej poprzez nagniatanie, oraz wariantów z różnicowaniem operacji, w których obróbka wykańczająca realizowana jest w oddzielnych operacjach szlifowania. Dla potrzeb gniazdowej dekompozycji systemów...
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Bio-inspired Decisional DNA in Machinas and other Man-made Systems: The Way Forward
PublicationArtificial bio-inspired intelligent techniques and systems supporting smart, knowledge-based solutions of real world problems which are currently researched very extensively by research teams around the world, have enormous potential to enhance automation of decision making and problem solving for a number of diverse areas including design, manufacturing, Information Technology (IT), social communities of practice, and economics...
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Application of Rapid Prototyping technology in the manufacturing of turbine blade with small diameter holes
PublicationThe article presents the possibilities of using Rapid Prototyping (RP) technology in the manufacturing of turbine blades with small diameter holes. The object under investigation was gas turbine blade with small diameter cooling holes and holes for generating longitudinal vortices. A turbine blade model was produced by means of Direct Metal Laser Sintering (DMLS) technology and subsequently validated in terms of detection and accuracy...
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Impact of the Manufacturing Sector on the Export Competitiveness of European Countries – a Spatial Panel Analysis
PublicationThe purpose of this paper is to determine how changes in the export competitiveness of the EU economy (measured by exports and net exports) depend on changes in the competitiveness of processing industries, on the basis of manufacturing data from 19 EU countries over years 1995-2009 and using a spatial panel data model. The determinants of export competitiveness are selected in the light of predictions from international trade...
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UWB-Based Indoor Navigation in a Flexible Manufacturing System Using a Custom Quadrotor UAV
PublicationA novel solution for indoor navigation of a transportation drone in flexible manufacturing is presented in this paper. To address the challenges of accurate and robust drone navigation in occluded environments, an ultra-wideband (UWB) navigation system has been integrated with a commercially available open source control platform. The system offers high accuracy (± 20 mm), low power consumption, resistance to electronic interference,...
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Preventing Work-Related Musculoskeletal Disorders in Manufacturing by Digital Human Modeling
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Comparative analysis of process alternatives for manufacturing piston rods of hydraulic cylinders.
PublicationZawarto wyniki analiz porównawczych alternatywnych technologii tłoczysk siłowników hydraulicznych w warunkach elastycznej automatyzacji wytwarzania. Uwzględniając zarówno tradycyjne struktury tych procesów z operacjami szlifowania i polerowania, jak i nowoczesne technologie z operacjami nagniatania, przedstawiono zintegrowane podejście do planowania sekwencji operacji procesu i harmonogramowania zadań produkcyjnych wraz z algorytmem...
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Selection of a manufacturing technology variant for brake master cylinders by DFMA practices
PublicationPrzedstawiono koncepcję zintegrowanego, współbieżnego projektowania konstrukcji oraz procesów wytworzenia i montażu określonej klasy wyrobów tj. pomp hydraulicznych, stosowanych w układach hamulcowych pojazdów dostawczych. Omówiono ograniczenia i możliwości doboru alternatywnych technologii wytworzenia komponentów oraz realizacji procesu montażu, dla określonej postaci konstrukcyjnej wyrobu, a spełniającej wymagania technologiczności...
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Testing motional accuracy of a manufacturing machine - a task imposed on modern maintenance
PublicationArtykuł dotyczy zagadnień utrzymania ruchu maszyn w powiązaniu z problemami parametryzacji zautomatyzowanych napędów. Przedstawiono krótki przegląd i kierunki rozwoju wspomagania komputerowego w ramach zakładowych systemów utrzymania ruchu. Zwrócono uwagę na pomijanie w popularnie publikowanych graficznych modelach systemów informatycznych CIM, ich podsystemów dedykowanych dla wspomagania utrzymania ruchu maszyn, podczas gdy takie...
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Fatigue fracture morphology of AISI H13 steel obtained by additive manufacturing
PublicationThe paper focuses on researching the effect of fatigue loading on metallic structure, lifetime, and fracture surface topographies in AISI H13 steel specimens obtained by selective laser melting (SLM). The topography of the fracture surfaces was measured over their entire area, according to the entire total area method, with an optical three-dimensional surface measurement system. The fatigue results of the SLM 3D printed steel...
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Copper Slag as a Potential Waste Filler for Polyethylene-Based Composites Manufacturing
PublicationThe present study aimed to analyze the application of waste material from copper production– copper slag (ŻŻL) as filler for composites based on the high-density polyethylene (HDPE). Copper slag filler was introduced in the amounts of 1–20 wt%, and its influence on the appearance (color analysis), chemical structure (Fourier-transform infrared (FTIR) spectroscopy), microstructure (optical microscopy), as well as static (tensile...
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Quasistatic and fatigue behavior of an AISI H13 steel obtained by additive manufacturing and conventional method
PublicationThis work aims to compare the mechanical behavior of an AISI H13 steel obtained by additive manufacturing with that obtained by conventional manufacturing methods. The average values of the ultimate tensile strength (UTS) and ductility obtained for the specimens produced by the conventional method were equal to 658 MPa and 18%, respectively, which compares with 503 MPa and 0.75% registered for the selective laser melting (SLM)...
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A Circular Waveguide Dual-Mode Filter With Improved Out-of-Band Performance for Satellite Communication Systems
PublicationThis letter presents a novel design for a 3-D-printed circular waveguide dual-mode (CWDM) filter with a modified cavity shape. The modification leads to a wide spurious-free stopband, which is highly desirable for channel separation in waveguide contiguous output multiplexers (OMUXs) in satellite communication systems. The new resonant cavity design is a result of applying shape deformation to a basic circular cavity in order to...
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The adaptive spatio-temporal clustering method in classifying direct labor costs for the manufacturing industry
PublicationEmployee productivity is critical to the profitability of not only the manufacturing industry. By capturing employee locations using recent advanced tracking devices, one can analyze and evaluate the time spent during a workday of each individual. However, over time, the quantity of the collected data becomes a burden, and decreases the capabilities of efficient classification of direct labor costs. However, the results obtained...
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The In-House Method of Manufacturing a Low-Cost Heat Pipe with Specified Thermophysical Properties and Geometry
PublicationVarious types of heat pipes are available to purchase off the shelf, from various manufacturers, but most of them have strictly defined geometry and technical parameters. However, when there is a need to use a heat pipe (HP) with an unusual size and shape or working conditions other than the standard ones, it becomes very costly to order them from manufacturers, especially in small quantities, and only a few producers are willing...
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Modelling and simulation analysis of process alternatives in the cellular manufacturing of axially symmetric parts [online]
PublicationAnalizowano procesy technologiczne (PT) alternatywnego wytwarzania określonego spektrum przedmiotów (PO) w zróżnicowanych systemach gniazdowych. Rozpatrzono warianty PT z operacjami zintegrowanej obróbki wiórowej kształtującej i obróbki wykańczającej poprzez nagniatanie, oraz wariantów z różnicowaniem operacji, w których obróbka wykańczająca realizowana jest w oddzielnych operacjach szlifowania. Dla potrzeb gniazdowej dekompozycji...