Search results for: bearings
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EXPERIMENTAL STUDY OF DIFFERENT SUPPLY DESIGNS IN HYDRODYNAMIC THRUST BEARINGS = Badania doświadczalne różnych sposobów smarowania wzdłużnych łożysk ślizgowych
PublicationHydrodynamiczne łożyska wzdłużne charakteryzują się znacznymi stratami tarcia, które przyczyniają się do wzrostu temperatury łożyska i obniżenia jego nośności. Obecnie olej smarujący jest zazwyczaj chłodzony w zewnętrznych układach chłodzenia. Po schłodzeniu olej jest dostarczany z powrotem do korpusu łożyska, z reguły do przestrzeni między klockami łożyska. Skuteczność dostarczania schłodzonego oleju w pobliże wlotu do szczeliny...
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Comparative wear test of journal sliding bearings with sintered bronze and Babbitt alloy bushes lubricated by environmentally acceptable/adapted lubricants (EAL)
PublicationA growing awareness of the negative effects of mineral oils on the natural environment has resulted in the introduction of new regulations related to environmental protection. One of these regulations requires the use of environmentally acceptable/adapted lubricants (EAL) to lubricate marine main shaft bearings, in place of the mineral lubricating oils that have been used for decades. Classification Societies, which supervise...
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THE INFLUENCE OF HOUSING ARRANGEMENT AND INTERFERENCE ON PRELOAD AND THEORETICAL LIFETIME OF A SYSTEM OF TAPER ROLLER BEARINGS OF A HIGH SPEED SHAFT OF A WIND TURBINE GEARBOX
PublicationA system of two taper roller bearings can carry loads with a high ratio of axial load to radial load. Such a system was proposed for a wind turbine gearbox following the poor durability of original bearing design with the aim of increasing durability. Because of size limits, a proposed system is composed of two different taper roller bearings. Standard manufacturers’ catalogues do not provide information on recommended preload...
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Powłoki fluoropolimerowe oraz przeciwzatarciowe w łożyskach foliowych smarowanych wodą = Fluoropolymer and anti-friction coatings for water-lubricated foil bearings
PublicationW artykule przedstawiono krótką charakterystykę oraz wyniki badań tribologicznych wybranych powłok fluoropolimerowych oraz przeciwzatarciowych. Badania zużycia powłok przeprowadzono pod kątem zastosowania w oryginalnym łożysku foliowym smarowanym wodą. Na podstawie analizy wyników wyłoniono trzy powłoki do potencjalnego zastosowania w łożyskach foliowych smarowanych wodą.
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Analiza przepływu oleju przez rowek smarowy wzdłużnego łożyska ślizgowego = Analysis of the lubricant flow through the hydrodynamic thrust bearings groove
PublicationSmarowanie zanurzeniowe jest tradycyjnym sposobem smarowania wzdłużnych łożysk ślizgowych. Jednak rozwiązanie to wykazuje umiarkowaną skuteczność w zapewnieniu optymalnie niskich temperatur w filmie smarowym a ponadto jest przyczyną strat mocy związanych z mieszaniem oleju w obudowie łożyska, co jest szczególnie widoczne w łożyskach szybkoobrotowych. Wymagania stawiane nowym konstrukcjom łożysk ślizgowych to zwiększanie nośności...
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Wykorzystanie modelu silnika indukcyjnego klatkowego do prądowej diagnostyki jego łożysk. Application of induction machine model for current diagnostics of bearings
PublicationW pracy podano widmo prądu stojana dla silnika normalnego oraz wprawianego w drgania o nastawianej częstotliwości. Drgania korpusu wirnika skutkują uginaniem się wirnika, co symuluje bicie wirnika od uszkodzenia łożysk. Podano też model matematyczny silnika, dopuszczający niecentryczność wirnika. Podano widmo prądu stojana przy pracy z wibracjami wirnika odwzorowującymi w pewnym przybliżeniu wibracje od uszkodzonych łożysk.
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Wpływ założeń modelu obliczeniowego na wyniki obliczeń hydrodynamicznych łożysk wzdłużnych = The influence of model simplifications on the predicted performance of hydrodynamic thrust bearings
PublicationPrzedstawiono porównanie wyników obliczeń hydrodynamicznych łożysk wzdłużnych otrzymanych z wykorzystaniem dwóch niezależnie opracowanych modeli obliczeniowych TEHD (termoelastohydrodynamicznych). Wykorzystane w obliczeniach programy różnią się głównie założeniami i uproszczeniami przyjętymi, zwłaszcza w odniesieniu do części przepływowej zadania. Symulacje obliczeniowe przeprowadzono stosując w przypadku obu modeli te same warunki...
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Obliczeniowa analiza wybranych systemów dostarczania smaru w hydrodynamicznych łożyskach wzdłużnych = Computational analysis of selected supply designs in hydrodynamic thrust bearings
PublicationPrzedstawiono przykładowe wyniki obliczeniowej analizy wpływu zastosowania wybranych systemów dostarczania schłodzonego oleju do łożyska na właściwości łożyska.
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Research on water lubricated main shaft bearings in conditions of improper lubrication and cooling conducted on high torque real-life scale bush test rig
PublicationWater lubricated polymer bushes find increasingly popular use in the sliding bearings of marine propellers, water turbines and pump shafts. Such popularity is partly due to their simple construction which also means relatively affordable price. In addition, properly designed and installed water lubricated bearings may well last for over a decade. However, in practical experience one may also observe cases of rapid wear...
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Research on heavy loaded water lubricated main shaft bearings of the ship = Badania mocno obciążonych, smarowanych wodą łożysk wału śrubowego jednostki pływającej
PublicationW referacie zaprezentowano wyniki badań łożyska z polimerową panwią smarowanego wodą, jednego z wiodących producentów. Próby prowadzono dla dwóch odmiennych warunków pracy: dla typowych wielkości obciążeń, jakie występują w łożysku rufowym okrętowego wału głównego oraz dla obciążeń, przy których średnie naciski są bliskie wartościom dopuszczalnym, określonym przez producenta. Przeprowadzone badania wykazały, że łożysko pracuje...
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Properties comparison of rubber and three layer PTFE-NBR-bronze water lubricated bearings with lubricating grooves along full bush circumference based on experimental tests
PublicationWater lubricated bearings have been in industrial use for well over a century. During the last decade their traditional range has been expanded with new, modern products. Despite that fact, certain solutions continue to employ the standard rubber bearing with lubricating grooves located along entire bush circumference. The work presents experimental research conducted on comparable sliding bearings with lubrication grooves along...
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The effect of the exposure-in-oil on the contact of the polymers forming sliding layers in hydrodynamic bearings. Wpływ ekspozycji w oleju na kąt zwilżania polimerów stosowanych na warstwy ślizgowe w łożyskach hydrodynamicznych.
PublicationPolimery stosowane jako warstwy ślizgowe w hydrodynamicznych łożyskach wzdłużnych to zazwyczaj tworzywa termoplastyczne charakteryzujące się relatywnie wysokimi wartościami kątów zwilżania w porównaniu z metalami. Metale, w tym również Babbitt czy inne stopy łożyskowe, cechują niskie wartości kątów zwilżania. Im niższy kąt, tym powierzchnia lepiej się zwilża. Tworzywa sztuczne wykorzystywane w węzłach tribologicznych mających zapewnić...
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Analiza przepływu oleju przez rowek smarowy wzdłużnego łożyska ślizgowego z wykorzystaniem komputerowej dynamiki płynów (CFD) = Analysis of the lubricant flow through the hydrodynamic thrust bearings groove with the use of computational fluid dynamic
PublicationSmarowanie zanurzeniowe jest tradycyjnym sposobem smarowania wzdłużnych łożysk ślizgowych. Jednak rozwiązanie to wykazuje umiarkowaną skuteczność w zapewnieniu optymalnie niskich temperatur w filmie smarowym a ponadto jest przyczyną strat mocy związanych z mieszaniem oleju w obudowie łożyska, co jest szczególnie widoczne w łożyskach szybkoobrotowych. Obecnie wymagania stawiane nowym konstrukcjom łożysk ślizgowych to zwiększanie...
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Induction machine model for current diagnostics of bearings. W: [CD-ROM]Proceedings and our Portrait. 48 Internationales Wissenschaftliches Kollo- quium. Ilmenau, 22.-25.09.2003. Ilmenau: Tech. Univ. Ilmenau**2003 s. [1-9] 8 rys. Model maszyny indukcyjnej dla prądowej diagnostyki łożysk.
PublicationPojawienie się określonych typów uszkodzeń w silniku jest źródłem odkształ-cenia tego prądu. Poddając przebieg prądu analizie widmowej obserwuje sięszereg składowych, które związane są z określonymi typami uszkodzeń. Referatprezentuje rezultaty badań modelowych i eksperymentalnych. Badania przepro-wadzono na silniku 1,1 kW czterobiegunowym. Zaprezentowany model pozwala za-równo na wprowadzanie wibracji wirnika jak ekscentryczności...
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Wojciech Litwin dr hab. inż.
People1992÷1996 - study on Mechanical Department at Gdansk University of Technology1996 – employed in the Faculty of Ocean Engineering and Ship Technology at the Gdansk University of Technology2004 – PhD2014 – habilitation2016 - vice dean for science at Faculty of Ocean EngineeringHe participated in a number of designing and research programs connected with water lubricated bearings, solar technology and modern ship propulsion. Since...
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Magdalena Rucka prof. dr hab. inż.
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Michał Wasilczuk prof. dr hab. inż.
PeopleMichał Wasilczuk received his M.Sc. (1986), Ph.D. (1994) and D.Sc. (2004) from the Gdansk University of Technology. In 2016 was nominated Professor Currently he is a Full Professor and Head of the Department of Machine Design and Automotive Engineering at the Faculty of Mechanical Engineers at GUT Bearing systems and tribology are the main fields of his scientific and engineering interest - starting from the Ph.D. devoted to...
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Application of the Optimization Methods to the Search of Marine Propulsion Shafting Global Equilibrium in Running Condition
PublicationFull film hydrodynamic lubrication of marine propulsion shafting journal bearings in running condition is discussed. Considerable computational difficulties in non-linear determining the quasi-static equilibrium of the shafting are highlighted. The approach using two optimization methods (the particle swarm method and the interior point method) in combination with the specially developed relaxation technique is proposed to overcome...
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Motor bearing diagnostics performed by means of laser vibrometer
PublicationDamage of bearings is the most common cause of failures in squirrel-cage induction motors. That is why the issues connected with diagnostics of bearings are so important. The equipment employed for bearing diagnostics usually makes use of vibrations as the criterion for technical condition of the bearings. This paper presents exemplary results of the research conducted on bearings with artificially introduced damage. A scanning...
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Tadeusz Stolarski prof. dr hab. inż.
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Influence of local bush wear on water lubricated sliding bearing load carrying capacity
PublicationOne of main problems concerning water-lubricated bearings is their durability. There are known cases of bearings with life time measured in decades, and some, whose refurbishment was necessary just days after start-up. Obtaining stable fluid film friction plays key role in the durability of these bearings. Unfortunately, their load-carrying capacity is limited due to water's low-viscosity. The conducted experimental...
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WATER LUBRICATED MAIN SHAFT BEAR INGS WITH THREE LAYER BUSH – MODERN SOLUTION FOR MARINE INDUSTRY
PublicationWater lubricated sliding bearings are increasingly popular in marine and hydro power industry. Such popularity is partly due to their simple construction which also means a relatively affordable price. Properly designed and installed water lubricated bearings may well last for over a decade. During the last decade their traditional range has been expanded with new, modern products like three layer bearing bush. The work presents...
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HYDROSTATIC THRUST BEARING WITH REDUCED POWER LOSSES
PublicationIn many cases in rotating machinery, axial load is carried by tilting pad thrust bearings which have been developed since the beginning of 20th century. For high reliability and simplicity, most commonly the bearings are bath lubricated. In the times of sustainable development, however, minimization of friction losses becomes an important criterion for machinery assessment, and a strategic goal of their development. Performed calculations,...
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DESIGN AND THEORETICAL ANALYSIS OF A PROTOTYPE TILTING-PAD RADIAL BEARING WITH ADJUSTABLE CLEARANCE
PublicationThe article introduces a design and analysis results of a prototype ORC (organic Rankine cycle) turbo generator rotor assembly of 300kW power, supported by tilting-pad bearings of original design. The calculations were performed for a prototype turbo generator rotor. The shaft of this machine is supported with two radial bearings, lubricated with an unusual lubricant – a low-boiling-point agent. The main objective of the presented...
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Experimental research on marine oil-lubricated stern tube bearing
PublicationBearings of propeller shafts are very crucial elements of the propulsion system of each of the ships. The safety of shipping depends on their durability and reliability. The new legal restrictions mean that today we are looking for environmentally friendly solutions. That is why water-lubricated bearings are becoming more and more popular. So, will oil-lubricated shaft bearings belong to the past? The bearing with a white metal...
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Experimental Research on Insufficient Water Lubrication of Marine Stern Tube Journal Bearing with Elastic Polymer Bush
PublicationWater-lubricated bearings with polymer bushes are steadily gaining popularity due to their advantages, including environmental friendliness, relatively simple construction and long-term operation. Nevertheless, in practice instances of damage to such bearings occur due to insufficient or absent flow of the lubricating agent. In this study, experimental tests established that elastic polymer bush bearing is capable of operating...
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Tilting pad thrust bearing with novel material selection - experimental comparison of low and medium speed operation
PublicationThe advances in material engineering led to the development of hard carbon based coatings applied in numerous applications in order to prevent or minimize wear of the parts in contact. With Triondur® coatings, the bearing company Schaeffler has succeeded in halving the friction losses in the valve trains of passenger cars. The coatings are optimized for high abrasive wear protection and low sliding friction moments. Altogether...
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Ecological bearing systems for water turbines – research and development at Gdansk University of Technology
PublicationIncreasing requirements for environmental protection make it necessary to introduce new materials and designs. Hydroelectric power plants operating in direct contact with water reservoirs and rivers are potentially endangering water cleanliness, hence they should also be modernized in the way minimizing the environmental hazards. A lot of progress in this field has been achieved in last decades, but still there is much work to...
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Intelligent microbearing project with memory of stress-strain history
PublicationTaking into account the increasing need of intelligent micro-bearing with memory, this paper presents the optimization, simulation and practical application of operating parameters(load carrying capacity, friction forces, friction coefficient, wear), simulation for hydrodynamic HDD micro-bearing with curvilinear nano-grooved journal profile. One of the reason of such journal profile is that this journal profile contributes to the...
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An electric ring thruster as auxiliary manoeuvring propulsion system for watercraft - construction analysis
PublicationThe reported project aimed at examining properties and purposefulness of use of modern electromagneticbearings for a screw propeller in a prototype version of a synchronous ring motor with rare earths magnets.Bearings of this type generate electromagnetic forces which keep the rotor in a state of levitation. Therotating machine with magnetic bearings can work in any environment which reveals diamagnetic properties(air, vacuum,...
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Numerical study on seismic response of a base-isolated building modelled with shell elements
PublicationSeismic isolation is counted among the most popular and effective means of protecting structures against earthquake forces. Base isolators, like Lead-Rubber Bearings (LRB), High-Damping Rubber Bearings (HDB) or Friction Pendulum Systems (FPS) are extensively used in practice in many earthquake-prone regions of the world. The present paper reports the results obtained from the numerical study on seismic response of a base-isolated...
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Mathemathical model of radial passive magnetic bearing
PublicationIn the article mathematical radial model of passive magnetic bearings to ocean engineering units has been presented. The units application in underwater thrusters should increase propulsion systems durability and gives lower maintenance costs. The rotor of electric motor is hanging in magnetic field taken from radial passive magnetic bearings. However axial direction maintenance must be controlled with electromagnets and their...
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Comparison of induction motor bearing diagnostic test results through vibration and stator current measurement
PublicationThe paper discusses results of tests performed by authors, related to the angine bearings diagnostic using vibration and stator current measurements. The paper contains the description of an automatic measurement system, developed for measurement of those harmonics and processing that to obtain bearing diagnostic information. System was tested on objects with intentionally made defects in bearings, results of this test was also...
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Wielkogabarytowe hydrodynamiczne łożyska wzdłużne
PublicationW monografii przedstawiono problemy konstrukcyjne i badawcze hydrodynamicznych łożysk wzdłużnych o dużych średnicach. Łożyska takie stanowią istotne i niezwykle odpowiedzialne podzespoły hydrogeneratorów elektrowni wodnych. Z uwagi na rozmiary (średnice przekraczają niekiedy 5 metrów) i złożoność zjawisk łożyska te wymagają specjalnej postaci konstrukcyjnej, a ich dokładna analiza obliczeniowa przysparza wiele problemów. Dodatkowo...
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Model and laboratory simulation of a induction motor for diagnostic purposes
PublicationStatistics say that bearings are this part of induction motors which is most susceptible to damage. The equipment employed for bearing diagnostics usually makes use of vibrations as the criterion for technical condition of the bearings. A faulty bearing results in additional motor vibrations. They are reflected in the harmonic content of stator currents. In certain operating conditions the current signal is the sole source of information...
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Novel Investigation of Higher Order Spectral Technologies for Fault Diagnosis of Motor-Based Rotating Machinery
PublicationIn the last decade, research centered around the fault diagnosis of rotating machinery using non-contact techniques has been significantly on the rise. For the first time worldwide, innovative techniques for the diagnosis of rotating machinery, based on electrical motors, including generic, nonlinear, higher-order cross-correlations of spectral moduli of the third and fourth order (CCSM3 and CCSM4, respectively), have been comprehensively...
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Evaluation of expanded uncertainty of instantaneous power measurement in a bearing diagnostic system.
PublicationThe paper presents the issues concerning the estimation of the expanded uncertainty in the system for the diagnosis of rolling bearings, consisting of transducers: voltage and current voltage, which is used for diagnostic bearing motors method based on the measurement and analysis of the instantaneous power signal consumed by the induction motor. It presents the methodology for assessing the measurement uncertainty and presents...
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Novel Nonlinear High Order Technologies for Damage Diagnosis of Complex Assets
PublicationFor the first time worldwide, innovative techniques, generic non-linear higher-order unnormalized cross-correlations of spectral moduli, for the diagnosis of complex assets, are proposed. The normalization of the proposed techniques is based on the absolute central moments, that have been proposed and widely investigated in mathematical works. The existing higher-order, crosscovariances of complex spectral components are not sufficiently...
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EMISJA AKUSTYCZNA JAKO SYGNAŁ DIAGNOSTYCZNY ODWZOROWUJĄCY ZMĘCZENIOWE ZUŻYCIE WARSTW ŚLIZGOWYCH PANWI ŁOŻYSK GŁÓWNYCH I KORBOWYCH SILNIKÓW O ZAPŁONIE SAMOCZYNNYM
PublicationW artykule przedstawiono wyniki badań laboratoryjnych, z których wynika, że emisja akustyczna (EA) może być uznana za sygnał diagnostyczny, przydatny do identyfikacji stanu technicznego łożysk głównych i korbowych okrętowych silników o zapłonie samoczynnym. Wykazano w nim bowiem, że parametry emisji akustycznej takie jak: czas rejestracji, energia sygnału, amplituda sygnału, ilość przekroczeń poziomu dyskryminacji, czas narastania,...
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Use of Neural Networks in Diagnostics of Rolling-Element Bearing of the Induction Motor
PublicationBearing defect is statistically the most frequent cause of an induction motor fault. The research described in the paper utilized the phenomenon of the current change in the induction motor with bearing defect. Methods based on the analysis of the supplying current are particularly useful when it is impossible to install diagnostic devices directly on the motor. The presented method of rolling-element bearing diagnostics used indirect...
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Acoustic journal bearing - A search for adequate configuration
PublicationClassical non-contact bearings are already used in a number of specialist applications but there are somespecialist areas where they cannot be used for variety of reasons and acoustic sliding bearings could be an alternative. The paper presents the quest for a configuration of an acoustic journal bearing and shows that the overall shape of the bearing and its geometry are of a vital importance for the load capacity oft he bearing....
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Influence of an applied bearing system on behaviour of multi-span footbridge
PublicationThe cycle overpass in Gdynia is a box structure over 300 metres long, 10-span. It was opened for bicycle traffic in the second half of 2013. At the end of its construction, there was failure due to excessive horizontal displacement of the system. A number of bearings exceeded the range of permissible transverse shifts thus it was necessary to temporarily protect the spans from slipping. The FEM analysis of the original solution...
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Finite-element analysis of a base-isolated multi-storey steel building under seismic motions
PublicationNumerical simulation of the seismic behaviour of a multi-storey steel building, both fixed-base and base-isolated, under the 1940 El Centro earthquake was performed in this paper. The analyzed 4-storey building was decoupled from the shaking ground with the Polymeric Bearings, which can be considered a proposal of a new seismic isolation system. It consists of rectangular-shaped blocks made of a specially prepared flexible polymeric...
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Prospects of Decreasing Power Losses in a Hydrostatic Thrust Bearing
PublicationIn numerous machines, axial load is carried by tilting pad thrust bearings known since the beginning of 20th century. These bearings are commonly bath lubricated, which is simple, does not require any additional pumps, and, due to this, such systems are highly reliable. In a contemporary technology, however, minimization of friction losses became an important goal of machinery improvement. Calculations based on elementary rules...
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ATTEMPT AT EVALUATING THE INFLUENCE OF BENDING STRESS ON SHAFT WEAR PROCESSES IN WATER LUBRICATED SLIDING BEARING WITH A RUBBER BUSHING
PublicationWater lubricated bearings find increasingly wide application in shipbuilding or hydro–power industry, the popularity stemming from their numerous advantages. Unfortunately, as it turns out, water lubricated bearings do not always meet expectations, as on occasion they become subject to intense, premature wear which requires costly repair. One of the still unexplained phenomena is the process of excessive bearing wear, in particular...
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Wybrane metody diagnostyki łożysk silników indukcyjnych oparte o pomiar prądu
PublicationW artykule zawarto przegląd wybranych metod diagnostyki łożysk silnika indukcyjnego, bazujących na pomiarach prądu zasilającego. Jedno z nowych rozwiązań przetwarzania sygnałów zostało zaadaptowane przez autorów do stosowanego przez nich systemu diagnostycznego. Wyniki wstępnych badań symulacyjnych zweryfikowanych badaniami na rzeczywistym obiekcie wskazują, że rozwiązanie to ułatwia diagnozowanie. Autorzy zamierzają prowadzić...
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Mohammad Hossein Ghaemi dr inż.
PeopleMohammad Hossein Ghaemi Mohammad Hossein Ghaemi (1967), is an Assistant Professor at the Faculty of Mechanical Engineering and Ship Technology - WIMiO (till 2020: Faculty of Ocean Engineering and Ship Technology), Department of Automatics and Marine Energy Engineering. He studied first at Tehran University, where was graduated in the field of Mechanical Engineering (Solid Mechanics). Then he received his MSc degree in the area...
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EXPERIMENTAL EVALUATION OF DLC/STEEL SLIDING CONTACTS’ OPERATIONAL ENVELOPE
PublicationIn an industrial project concerning sliding bearings, a sliding pair was selected of high alloy steel vs. industrial grade DLC coated high alloy steel as a basis for an innovative design of high performance sliding bearings lubricated with a synthetic oil for use in geared transmission units. The development process required credible data on the ultimate resistance of the sliding pair to very high contact stress. An experimental...
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Effect of manufacturing errors of the pad sliding surface on the performance of the hydrodynamic thrust bearing
PublicationIn the present study, investigation of the effect of manufacturing errors on the performance of large tilting pad thrust bearings has been performed, following a CFD-based Thermohydrodynamic analysis of a single pad. A 3D model has been generated, including the pad, the lubricant film and the corresponding part of the collar. The pad has been assumed to be deformed about the pivot point, due to thrust loading. Manufacturing errors...
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Mathematical Modelling of a Seismic Isolation System to Protect Structures During Damaging Earthquakes
PublicationThe present study aims to determine the effectiveness of a nonlinear mathematical model in simulating complex mechanical behaviour of a seismic isolation system to protect structures during strong and damaging earthquakes. In order to construct the Polymeric Bearings considered in this research, a specially prepared flexible polyurethane elastomer with increased damping properties has been used. The usefulness of the proposed mathematical...
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Ecology In Tribology: Selected Problems of Eliminating Natural Oil-Based Lubricants from Machine Friction Couples
PublicationThe elimination of mineral oil-based lubricants from machines has multiple beneficial effects on the natural environment. Firstly – these lubricants are a direct threat to the environment in the event of leaks; secondly – their elimination reduces the demand for crude oil from which they are obtained. In addition, in many cases, e.g. when replacing traditional lubricants with water, friction losses in the bearings can also be reduced...
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Field tests on hydrodynamic and hybrid operation of a bi-directional thrust bearing of a pump-turbine
PublicationIn vertical shaft pump turbines operating in pumped storage power plants an important role is played by a thrust bearing. Because of bi-directional character of operation, thrust bearing tilting pads have to be supported symmetrically, which is known to be unfavourable from the point of view of their performance. Large thrust bearings have to be carefully designed so as to minimise excessive thermo-elastic pad deformations. The...
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Field Tests on Hydrodynamic and Hybrid Operation of a Bidirectional Thrust Bearing of a Pump-Turbine
PublicationIn vertical shaft pump turbines operating in pumped storage power plants an important role is played by a thrust bearing. Due to the bidirectional character of operation, thrust bearing tilting pads have to be supported symmetrically, which is known to be unfavourable from the point of view of their performance. Large thrust bearings have to be carefully designed so as to minimise excessive thermo-elastic pad deformations. The...
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DIAGNOSTYKA ŁOŻYSK SILNIKA INDUKCYJNEGO PRZY UŻYCIU POMIARU PRĄDU ZASILAJĄCEGO I WIBRACJI
PublicationW artykule przedstawione zostały wyniki badań diagnostycznych łożysk silnika indukcyjnego z zastosowaniem metody pomiaru prądu zasilającego oraz wibracji. Poruszone zostały problemy dotyczące poszukiwania nowej metody opartej na pomiarze i analizie prądu, która w znacznym stopniu ułatwiłaby szybkie i sprawne znalezienie uszkodzenia w maszynie, bez konieczności bezpośredniego dostępu do badanego urządzenia. Zaprezentowano rezultaty...
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Effect of Coating Material Properties on Tilting-pad Thrust Bearing Performance
PublicationPolymer lined tilting-pad bearings demonstrate many advantages over traditional bearing systems. Bearings with a polymer layer in comparison with a babbitted layer show, for example: lower value of friction coefficient (important during start/stops), higher fatigue strength of the coating, better distribution of the load on individual pads due to lower elasticity of the polymers, wider range of operational temperatures or the ability...
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Analysis and assessment of the acoustic emission suitability for determination of the energy states of a tribological system in the form of a four-ball tester friction node
PublicationThe present operating safety and cost reduction requirements of the compression ignition engines make it necessary to search for new methods of detecting their defects, e.g. by the analysis of acoustic emission signals coming from the slide bearings. The paper presents non-destructive measurements of acoustic emission (AE) in order to obtain information on the processes taking place in a tribological system under the continuously...
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Failure analysis of a high-speed induction machine driven by a SiC-inverter and operating on a common shaft with a high-speed generator
PublicationDue to ongoing research work, a prototype test rig for testing high-speed motors/generators has been developed. Its design is quite unique as the two high- speed machines share a single shaft with no support bearings between them. A very high maximum operating speed, up to 80,000 rpm, was required. Because of the need to minimise vibration during operation at very high rotational speeds, rolling bearings were used. To eliminate...
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Study of the Influence of Heat Convection Coefficient on Predicted Performance of a Large Tilting-Pad Thrust Bearing
PublicationPart of the heat generated by the shearing of the lubricating film during operation of a hydrodynamic bearing is transferred to the bearing components. In the case of the pad, which is usually fully submerged in the lubricating oil, heat is further transferred at the pad free walls to the oil by convection. This mechanism causes a thermal gradient in a pad and, consequently, its thermal deflection. In large hydrodynamic thrust...
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Compliance tests of the polymer layers used as hydrodynamic bearing coatings
PublicationOperational experience and scientific investigations results showed that polymer lined hydrodynamic bearings can withstand more severe operating conditions compared than white metal bearings. PTFE and PEEK-based coatings are the most frequently used as Babbitt alternatives. Both polymers differ significantly from the each other in material properties. According to catalogue data compression modulus of PTFE, it is about an order...
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Marek Chodnicki dr inż.
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Wzbudzone siły wewnętrzne : skutki upr0szczonego modelowania zakrzywionej estakady sprężonej
Publicationthe paper presents problems, which were encountered during the construction of a southern road bypass of city gdansk. after prestressing and removing formwork, the contractor spotted, that some of outer bearings are detached. performed analysis showed that, this situation was caused by the usage of a simplified, straight beam model during design phase. the paper shows the influence of a curved in plane prestressed system on internal...
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Metoda diagnostyki łożysk na podstawie analizy przebiegów prądu i napięcia zasilającego silnik indukcyjny.
PublicationW niniejszej monografii przedstawiono oryginalne podejście i realizację diagnostyki łożysk silników indukcyjnych przy użyciu metody opartej na pomiarach i analizie iloczynu wartości chwilowych prądu i napięcia zasilającego maszyny. Uzyskane wyniki badań eksperymentalnych na obiektach rzeczywistych okazały się zbieżne z wynikami badań symulacyjnych i potwierdziły, że powstanie uszkodzeń łożysk w silniku skutkuje pojawieniem się...
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Uncertainty analysis of measuring system for instantaneous power research
PublicationThe paper presents a metrological analysis of the measurement system used for diagnosis of induction motor bearings, based on the analysis of the instantaneous power. This system was implemented as a set of devices with dedicated software installed on a PC. A number of measurements for uncertainty estimation was carried out. The results of the measurements are presented in the paper. The results of the aforementioned analysis helped...
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Instantaneous power signal measurements for bearing diagnostics
Open Research DataBearing diagnostics can be carried out based on the method, which relies on the measurement and analysis of the variability of the signal instantaneous power, defined as the product of instantaneous current and voltage power supplied to the engines. Bearing damage causes the appearance of deformations, which are in the form of additional harmonic components...
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Analysis of the instantaneous power signal for bearing diagnostics -bearing damaged
Open Research DataThe attached dataset contains the measurement results of the instantaneous values of current and voltage, recorded during the diagnostics of a damaged bearing. Bearing diagnostics can be carried out based on the method, which relies on the measurement and analysis of the variability of the signal instantaneous power, defined as the product of instantaneous...
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Analysis of the instantaneous power signal for bearing diagnostics - bearing undamaged
Open Research DataThe attached dataset contains the measurement results of the instantaneous values of current and voltage, recorded during the diagnostics of an undamaged bearing. Bearing diagnostics can be carried out based on the method, which relies on the measurement and analysis of the variability of the signal instantaneous power, defined as the product of instantaneous...
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Large hydrodynamic thrust bearing: Comparison of the calculations and measurements
PublicationHydrodynamic thrust bearings, used to carry axial loads in heavily loaded shafts of water power plants hydro turbines, can reach outer diameters even exceeding 5 m. In such large objects scale effect could be observed. According to this, allowable bearing specific load assuring safe operation of the bearings has to be decreased, which increases thrust bearing dimensions. This effect is caused by excessive thermal deflections of...
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Diagnostyka łożysk silnika indukcyjnego na podstawie prądu zasilającego przy użyciu sztucznych sieci neuronowych
PublicationW artykule zawarto wyniki badań dotyczące diagnostyki łożysk silnika indukcyjnego na podstawie pomiarów prądu zasilającego z wyko-rzystaniem sztucznych sieci neuronowych. Zaprezentowano wyniki uczenia sieci oraz rezultaty testów przeprowadzonych na danych spoza zbioru uczącego. Badania wykonane zostały na obiektach z celowo wprowadzonymi uszkodzeniami łożysk. Przedstawiona nowa koncepcja zakłada użycie zestawu sieci neuronowych...
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A Review of Reduction Methods of Impact of Common-Mode Voltage on Electric Drives.
PublicationIn this survey paper, typical solutions that focus on the reduction in negative effects resulting from the common-mode voltage influence in AC motor drive applications are re-examined. The critical effectiveness evaluation of the considered methods is based on experimental results of tests performed in a laboratory setup with an induction machine fed by an inverter. The capacity of a common-mode voltage level reduction and voltage...
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Niekorzystny wpływ przekształtnikowego zasilania PWM na silniki asynchroniczne trakcyjne
PublicationThe electric traction drives with an AC motor fed by a frequency converter are used more and more often nowadays. The most significant side effects, of a converter's output voltage forming PWM method for AC motor windings, are steep voltage changes, which can initiate several destructive phenomena. The paper presents the adverse influence of a converter common mode voltage on the motor windings' increased voltage exposure and the...
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Destructive impact of PWM inverters on traction AC motors
PublicationThe electric traction drives with an AC motor fed by a frequency converter are used more and more often nowadays. The most significant side effects, of a converter's output voltage forming PWM method for AC motor windings, are steep voltage changes, which can initiate several destructive phenomena. The paper presents the adverse influence of a converter common mode voltage on the motor windings's increased voltage exposure and...
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Destructive Consequences of PWM Inverter Feeding for Traction AC Motors
PublicationThe electric traction drives with an AC motor fed by a frequency converter are used more and more often nowadays. The most significant side effects, of a converter's output voltage forming PWM method for AC motor windings, are steep voltage changes, which can initiate several destructive phenomena. The paper presents the adverse influence of a converter common mode voltage on the motor windings' increased voltage exposure and the...
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Search for the most useful geometry of an acoustic journal bearing
PublicationComputer simulations of a number of journal bearing’s geometries utilising acoustic levitation were carried out. The choice of the best geometry depended on the ability of a deformed shape, created by piezo-electric elements, to facilitate squeeze film ultrasonic levitation, and also to create three evenly distributed diverging aerodynamic gaps. Deformations of analysed variants of the bearing’s shape were generated by numerical...
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ANALYSIS OF THE POSSIBILITIES OF HIGH SPEED SHAFT BEARING SYSTEM DURABILITY INCREASE
PublicationDuring the operation of wind turbines with a gearbox of traditional configuration, a high failure rate of high-speed shaft bearings is observed. Such a high failures frequency is not reflected in standard bearing durability calculation methods, which can be attributed to atypical failure mechanism. To avoid observed problems in the 1.5 MW wind turbine, the modification of the existing bearing system is proposed. Multiple options,...
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Scientific research in the Department of Machine Design and Automotive Engineering
PublicationShort descriptions of various research subjects taken up at the Department of Machine Design and Automotive Engineering are included in the paper. The subjects cover a wide range of bearing systems and tribology research and the research on tires and road surfaces. A third field of activity is biomedical engineering – with the attempts to improve methods of modelling biological materials in FEM calculations. The Department has...
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DYNWIR S-70 program for modal analysis of multisupported and multimass rotors
PublicationThe article provides a brief description of the program Dynwir-S-70 (currently being developed in the Rotor Dynamics and Slide Bearings Department in the Institute of Fluid-Flow Machinery Polish Academy of Sciences in Gdansk) which is a program for analysis of multi-supported and multi-mass rotors. Used algorithms and the construction of mass and stiffness matrix were presented. Damping matrix structure based on Rayleigh damping...
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Software tool for modelling of mechatronic systems with elastic continua
PublicationThe paper presents a systematic computational package for modelling and analysis of complex systems composed of multiple lumped and distributed parameter subsystems. The constructed computer program enables the frequency domain analysis of a class of linear systems and to obtain reduced order model in the form of bond graph. Obtained modal bond graph can be directly exported into 20-Sim package to further processing including nonlinear...
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Diagnosis of bearing damage in induction motors by instantaneous power analysis
PublicationResearch of the machine with simulated bearing damages has been carried out, where variable load torque, simulating bearing damage, was introduced. The results show that components which can be used for bearings diagnosis appear in the spectrum of the product of current and supply voltage instantaneous values. These components are easier to identify than the components of current spectrum, which have been used so far in diagnostic...
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Acoustic journal bearing – Performance under various load and speed conditions speed conditions
PublicationThe paper presents results of experimental testing aiming at finding out what effect system of piezo-electric actuators (PZTs)attached to an aerodynamic journal bearing has on the magnitude of shaft's motion within the bearing operating at specified speed and load. The results clearly demonstrate effectiveness of PZTs in mitigating the shaft's motion thus contributing to the increased stability of the bearing. This stabilizing...
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New Generation of Water lubricated Foil bearing - Numerical Models and Experimental Verification
PublicationIn the paper a new idea of foil water lubricated bearing and methodology of hydrodynamic characteristics calculations is presented. To assesses the theoretical characteristics of these bearings two different computer models were built. First is structural model coupled with fluid model. It takes into account: fluid flow in the deformed fluid gap, specific design of bearing support and friction in bearing support. The second is...
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Paulina Duch-Zebrowska MSc
PeopleI spent 15 years of my professional life in London working my way up as an architect to become a design and construction manager. I have designed and supervised the construction of apartments in the legendary Soho, shops on Oxford Street in London and exclusive residences in Windsor. I have a great ability to establish contacts based on mutual respect, at every level of investment, including with the Investor, Designers, and Contractors....
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Diagnostyka łożysk silnika indukcyjnego na podstawie prądu zasilającego przy użyciu sztucznych sieci neuronowych
PublicationW artykule zawarto wyniki badań dotyczące diagnostyki łożysk silnika indukcyjnego na podstawie pomiarów prądu zasilającego z wykorzystaniem sztucznych sieci neuronowych. Zaprezentowano wyniki uczenia sieci oraz rezultaty testów przeprowadzonych na danych spoza zbioru uczącego. Badania wykonane zostały na obiektach z celowo wprowadzonymi uszkodzeniami łożysk. Przedstawiona nowa koncepcja zakłada użycie zestawu sieci neuronowych...
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The effect of a belt position in the spindle driving system on critical rotational speeds
PublicationThe aim of this paper was to examine how the belt pulley position affects critical rotational speeds of the modernized spindle of the sliding table saw Fx3. Methodology of determination of critical rotational speeds of the spindle in a function of the spindle design features and its driving system is presented. Spindles in these kind of machine tools are mainly driven with V-belts, and the pulleys on the spindles might be positioned:...
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Current-based higher-order spectral covariance as a bearing diagnostic feature for induction motors
PublicationConducting the diagnosis of induction motors remotely by analyzing the supply current is an attractive prospect with the lack of access to the engine. Currently, there is no solution, based on analysis of the current, the credibility of which would allow its use in industry. The statistics of bearing failures in induction motors indicate that they constitute more than 40% of induction motor damage, therefore, bearing diagnosis...
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BEARING SYSTEMS OF WIND TURBINES – MAINTENANCE PROBLEMS
PublicationW praktyce eksploatacyjnej turbin wiatrowych o tradycyjnej konstrukcji (przekładniowych) obserwowana jest duża awaryjność przekładni, a zwłaszcza łożysk tocznych szybkoobrotowych wałów przekładni. W Polsce na zlecenie właściciela dużej farmy wiatrowej, firmy Energa Wytwarzanie S.A., Politechnika Gdańska we współpracy z Politechniką Poznańską i Akademią Górniczo Hutniczą podjęły badania mające na celu diagnozowanie przyczyn uszkodzeń...
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Simulation of the response of base-isolated buildings under earthquake excitations considering soil flexibility
PublicationThe accurate analysis of the seismic response of isolated structures requires the incorporation of the flexibility of supporting soil. However, it is often customary to idealize the soil as rigid during the analysis of such structures. In the present paper, seismic response time history analyses of base-isolated buildings modelled as single degree-of-freedom (SDOF) and multi degree-of-freedom (MDOF) systems with linear and nonlinear...
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Influence of Gaps’ Geometry Change on Leakage Flow in Axial Piston Pumps
PublicationAxial piston pumps are the core elements of most medium and high-pressure hydraulic systems. High volumetric efficiency and high working pressures are the main advantages of this type of pumps. Therefore it is necessary to accurately calculate the leakage flow through the gaps to design efficient high-pressure pump. The main difficulty of such calculations is the fact, that the gaps change their geometry during pumping process....
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Analysis of Failures of High Speed Shaft Bearing System in a Wind Turbine
PublicationDuring the operation of wind turbines with gearbox of traditional configuration, consisting of one planetary stage and two helical stages high failure rate of high speed shaft bearings is observed. Such a high failures frequency is not reflected in the results of standard calculations of bearing durability. Most probably it can be attributed to atypical failure mechanism. The authors studied problems in 1.5 MW wind turbines of...
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Problems of analytical determination of journal bearing bush fatigue strength estimates
PublicationProblems connected with determination of stress distribution in sliding layer of thinwalled bearing bushes, investigated in bearing fatigue test rigs, have been presented. Using an example of plain bearings tested in the fatigue machine SMOK (built at the Gdask University of Technology) problems with obtaining a convergence of iterative procedure for determining the fatigue strength estimators of bearing alloy surface layer are...
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Drgania i hałaśliwość silników asynchronicznych - weryfikacja nowych hipotez
PublicationArtykuł zawiera nowe spojrzenie na postaci drgań kadłuba i tarcz silników asynchronicznych wymuszanych siłami elektromagnetycznymi. Omówiono badania postaci drgań własnych i eksploatacyjnych kadłuba i tarcz łożyskowych. Poddano analizie związki przyczynowo-skutkowe postaci drgań tarcz łożyskowych z łożyskami tocznymi i ślizgowymi. Wykazano, że wibracyjne eksploatacyjne odkształcenia tarcz silników klatkowych małej i średniej mocy,...
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MOŻLIWOŚCI IDENTYFIKACJI STANU TECHNICZNEGO WARSTW ŚLIZGOWYCH ŁOżYSK SILNIKÓW SPALINOWYCH O ZAPŁONIE SAMOCZYNNYM W PRZYPADKU WYKORZYSTANIA EMISji AKUSTYCZNEJ JAKO SYGNAŁU DIAGNOSTYCZNEGO
PublicationW artykule zaprezentowano wyniki badań wielowarstwowych panwi łożysk ślizgowych silników tłokowych. Scharakteryzowano własności obciążeń tego rodzaju panwi oraz ich zużycia szczególnie zmęczeniowego i ściernego. Wykazano przydatność emisji akustycznej jako sygnału diagnostycznego do ujawniania zużycia powłok ślizgowych i zaporowych. Przedstawiono wyniki pomiarów parametrów emisji akustycznej, wykonanych za pomocą 12- kanałowej...
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Application of Shape Memory Alloys in Pipeline Couplings for Shipbuilding
PublicationThe aim of the study is to analyse shape memory alloy (SMA) pipeline joints in limited space applications for all kinds of ships. Generally, the space available in various areas on ships is strictly limited and service works usually meet many obstacles. If we consider a pipeline, the flange joints always require a larger free space around the pipe than the pipe alone. A simultaneous problem can occur with the propeller shaft line...
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Non-linear behaviour of base-isolated building supported on flexible soil under damaging earthquakes
PublicationSeismic isolation is a strategy to reduce damage of structures exposed to devastating earthquake excitations. Isolation systems, applied at the base of buildings, lower the fundamental frequency of the structure below the range of dominant frequencies of the ground motion as well as allow to dissipate more energy during structural vibrations. The effectiveness of the base-isolated buildings in damage reduction has been confirmed...
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Centrally Pivoted Tilting Pad Thrust Bearing with Carbon-Based Coated Collar—Experimental Results of Low- and Medium-Speed Operation
PublicationExperimental results of the research on a tilting pad thrust bearing with symmetrical pad support in the conditions of high loads and low speeds are presented in the paper. As described in the literature review, experimental results of tilting pad bearings at low speed/high load regime and transient conditions are rare. Unusual material selection - steel pad against a DLC-type coating on the collar was utilized. Such material combination...
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Reducing common mode voltage and bearing currents in quasi - resonant DC - link inverter
PublicationIn the paper, a concept of separation of an inverter-fed induction motor drive from its mains supply by two transistor switches inserted in the dc-link circuit is reexamined based on the proposed parallel quasi-resonant dc-link inverter (PQRDCLI). The objective of the paper is to show an advantage of the proposed topology in limiting high frequency common mode voltage and bearing currents. In the laboratory setup, an induction...
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Improvement of Thrust Bearing Calculation Considering the Convectional Heating within the Space between the Pads
PublicationA modern thrust bearing tool is used to estimate the behavior of tilting pad thrust bearings not only in the oil film between pad and rotating collar, but also in the space between the pads. The oil flow in the space significantly influences the oil film inlet temperature and the heating of pad and collar. For that reason, it is necessary to define an oil mixing model for the space between the pads. In the bearing tool, the solutions...
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EVALUATING THE INFLUENCE OF BENDING STRESS ON A 1H18N9 STEEL SHAFT WEAR PROCESS IN A WATER LUBRICATED SLIDING BEARING WITH A RUBBER BUSHING
PublicationThe issue of excessive wear of shaft journals co-working with a rubber bearing has been unexplained so far. Premature and sometimes very intensive wear of ship sliding bearings in water conditions is the reason for carry out very expensive and more frequent than expected repairs. The authors (E. Piątkowska, W. Litwin) made an attempt to find a case that influences the value of this wear described in the paper “Attempt at Evaluating...
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PROBABILISTYCZNE ASPEKTY ZUŻYCIA SKOJARZEŃ CIERNYCH UKŁADÓW KORBOWO-TŁOKOWYCH NA PRZYKŁADZIE OKRĘTOWYCH SILNIKÓW SPALINOWYCH DWUSUWOWYCH NAPĘDU GŁÓWNEGO
PublicationW artykule przestawiono propozycję rozpatrywania zarówno obciążenia jak i zużywania ślizgowych skojarzeń ciernych (łożysk głównych i korbowych) układów korbowo-tłokowych silników spalinowych, zwłaszcza głównych, a także skojarzeń „tłok-tuleja” tych silników, jako procesów stochastycznych. Propozycję tę uzasadniono tym, że deterministyczne podejście do badania zarówno obciążenia jak i zużycia wspomnianych skojarzeń uniemożliwia...
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Nondestructive Testing of the Miter Gates Using Various Measurement Methods
PublicationWhen any problems related to civil engineering structures appear, identifying the issue through the usage of only one measuring method is difficult. Therefore, comprehensive tests are required to identify the main source. The strains and displacement measurements, as well as modal identification, are widely used in the nondestructive testing of structures. However, measurements are usually carried out at several points and confirm...
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Pounding Between Superstructure Segments in Multi-Supported Elevated Bridge with Three-Span Continuous Deck Under 3D Non-Uniform Earthquake Excitation
PublicationReports after severe ground motions show that the earthquake-induced structural pounding may lead to significant damage in elevated bridges. The aim of this paper is to analyse pounding between superstructure segments of a highway elevated bridge with three-span continuous deck under 3D non-uniform earthquake excitation, which is induced by spatial seismic effects related to the propagation of seismic wave. The conditional stochastic...