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Search results for: drilling cuttings
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The Roughness of the Hardened Steel Surface Created by the Rolling-Burnishing Process
PublicationBurnishing hard materials can be used as an alternative finishing process. this paper presents the results of burnishing hardened steel. The article discusses surface deformation that occurs during this process and depends on the selected parameters of the geometric structure of the force applied for surface burnishing.
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A Mechatronic Procedure of Vibration Surveillance During Milling of a Flexible Workpiece
PublicationArtykuł prezentuje mechatroniczne podejście do nadzorowania drgań podczas obróbki szybkościowej przedmiotów podatnych z wykorzystaniem aktywnego sterowania optymalnego. Układ sterowania składa się z aktywych wzbudników piezoelektrycznych przymocowanych do przedmiotu. Efektywnośc metody została potwierdzona symulacjami komputerowymi i badaniami eksperymentalnymi.
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Method of sacrificial anode transistor-driving in cathodic protection system
PublicationA magnesium anode driving system has been proposed. A PNP driving transistor has been used. Electrochemical testing in 3%NaCl, results and comparison of the driving system and classic direct anode to cathode connection are presented. The driving system reduced the protection current and stabilized the working conditions of the anode. Higher anode efficiency was achieved. Overprotection and hydrogen embrittlement threats were prevented...
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EMPIRICAL ASSESMENT OF THE MAIN DRIVING SYSTEM OF THE CIRCULAR SAWING MACHINE
PublicationThe producers of panel saws tend to improve sawing accuracy and minimise a level of vibrations, to increase their competitiveness at the market. Mechanical vibrations in the main saw driving system, which level depend on a plethora independent factors, may really affect sawing accuracy and general machine tool vibrations. The objective of the research was to explore vibrations signals of the main spindle system, and to extract...
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Impact of the surface evenness and texture on tire/road rolling resistance
PublicationThis paper deals with the issue of a surface's roughness and texture impact on tire/road rolling resistance. It includes a brief description of research aims, measurements and an analysis of results. It also presents observations and conclusions regarding drum facility modernisation which allows studies concerning surface's roughness and texture impact on tire/road rolling resistance.
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Experimental research of the effect of face milling strategy on the flatness deviations
PublicationIn this paper the dependencies between face milling strategy of EN AW6082-T6 aluminum alloy samples, with difference thicknesses (6, 8, and 12 mm) and two cold rolling directions, and flatness deviations were presented. Three strategies of milling included different proportions of material removed from both sides of the plates. This approach allowed to control the proportions of residual surface stresses on both sides of the specimens,...
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FPGA Based Real Time Simulations of the Face Milling Process
PublicationThe article presents a successful implementation of the milling process simulation at the Field-Programmable Gate Array (FPGA). By using FPGA, very rigorous Real-Time (RT) simulation requirements can be met. The response time of the FPGA simulations is significantly reduced, and the time synchronization is better than in a typical RT system implemented in software. The FPGA-based approach is characterized by enormous flexibility...
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Selected Aspects of Pavement Texture Influence on Tire Rolling Resistance
PublicationTire rolling resistance has a significant influence on fuel consumption in cars and trucks and on CO2 emissions. Rolling resistance depends on the tire construction, pavement texture and stiffness, as well as environmental and traffic conditions. This article presents a pilot study on the impact of pavement texture on the rolling resistance of passenger car tires. Reasons why Mean Profile Depth is not a good descriptor of pavement...
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Synthesis of a state feedback controller for an averaging tank with variable filling
PublicationIn paper, a nonlinear averaging tank with variable filling is considered. The main purpose of this research work was the modelling and control system synthesis of an averaging tank. The control objectives included ensuring stability and zero steady-state error of the system and achieving settling time as short as possible, while maintaining a minimal overshoot. In order to achieve the intended purpose, firstly a mathematical model...
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Practical Eco-Driving Strategy for Suburban Electric Multiple Unit
PublicationIn this paper, a practical approach to velocity profile optimization for electric multiple unit was presented. The study focuses on a case of fast urban railway, which is a popular mean of transport across Tricity, Poland. Based on observations and measurements, a potential for improvement of energy efficiency by modifying the speed profile was recognized. In order to conduct necessary calculations, simulation model of railway...
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A Method and Device for 3D Recognition of Cutting Edge Micro Geometry
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Analysis of radial run-out of circular saw's cutting blades
PublicationW pracy przedstawiono analizę bicia promieniowego ostrzy pił tarczowych w procesie przecinania drewna. Analizę przeprowadzono na podstawie zróżnicowania grubości warstw skrawanych przez poszczególne ostrza piły. Dla przykładowej piły, zaprezentowano wyniki obliczeń przebiegów grubości warstw skrawanych przez poszczególne ostrza i grubości całkowitej warstwy skrawanej dla całej piły.
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Actinidia (Mini Kiwi) Fruit Quality in Relation to Summer Cutting
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Actinidia (Mini Kiwi) Fruit Quality in Relation to Summer Cutting
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The original method of cutting power forecasting while wood sawing
PublicationEfekty energetyczne procesu przecinania drewna piłami (siły skrawania i moc skrawania) przy klasycznym podejściu do zagadnienia są określane na podstawie wartości właściwego powierzchniowego oporu skrawania. Z drugiej strony siły skrawania można rozważać z punktu widzenia współczesnej mechaniki pękania. Prognozowanie wartości kąta ścinania z zastosowaniem modeli uwzględniających wiązkość materiału obrabianego, ścinanie w płaszczyźnie...
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A Method and Device for 3D Recognition of Cutting Edge Micro Geometry
PublicationA very useful method was successfully applied in the investigation of tools for machining wood and wood based composites. It allows scanning of the cutting edge micro geometry in three dimensions and reproducing it in a virtual space as a 3D surface. The application of the method opens new possibilities of studying tool wear by scanning, including the calculation of volume loss and other analysis of tool wedge geometry along and...
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On some approaches to cutting power estimation while wood sawing
PublicationW niniejszym artykule przedstawiono i porównano metody, które mogą być stosowane do szacowania mocy skrawania przy przecinaniu drewna na pilarkach tarczowych. Przy klasycznym podejściu efekty energetyczne procesu przecinania drewna piłami są obliczane na bazie właściwego powierzchniowego oporu skrawania. W internecie dostępne są narzędzia do określania mocy skrawania w postaci oprogramowania dostępnego on-line, przykładowo "Horsepower...
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Specific cutting resistance while sawing of wood - the size effect
PublicationW artykule przedstawiono wyniki analiz zmian właściwego oporu skrawania, przy zastosowaniu współczesnej mechaniki pękania z uwzględnieniem wiązkości. Analizy wykonano dla procesu przecinania drewna na pilarce ramowej PRW15M drewna jesionu i jesionu modyfikowanego termicznie. Zastosowane podejście pozwala na wyjaśnienie zjawiska wzrostu właściwego powierzchniowego oporu skrawania dla niewielkich grubości warstwy skrawanej jako efektu...
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Analysis and evaluation of grouping methods for effective cutting tool operation
PublicationThis article presents the possibilities for using cluster analysis in the assignment of machine tools in automated manufacturing systems. Based on the similarity of manufacturing processes in the system, cutting tools have been grouped. The objective was to obtain groups of similar objects, which could potentially ensure the reduction of the frequency and time of setups, optimizing the maintenance of tool resources and improving...
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4-Node combined shell element with semi-EAS-ANS strain interpolationsin 6-parameter shell theories with drilling degrees of freedom
PublicationW pracy sformułowano 4-węzłowy powłokowy element skończony klasy C0, w ramach nieliniowej 6-parametrowej teorii powłok. W celu uniknięcia zjawiska blokady (locking effect) wykorzystano technikę EAS do niesymetrycznych odkształceń membranowych i ANS do odkształceń poprzecznych.Przedstawiono przykłady potwierdzające poprawność sformułowania.
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Release of selected chemical elements from shale drill cuttings to aqueous solutions of different pH
PublicationThe effect of pH changes on leachability of light and heavy metals from shale drill cuttings generated from unconventional shale gas production was investigated. Cuttings, being the primary byproduct generated from drilling operations, belong to the potentially hazardous type of wastes due to presence of heavy and radioactive elements and remains of drilling fluid. In this regard, assessment of potentially dangerous components...
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Optimal and suboptimal algorithms for identification of time-varying systems with randomly drifting parameters
PublicationNoncausal estimation algorithms, which involve smoothing, can be used for off-line identification of nonstationary systems. Since smoothingis based on both past and future data, it offers increased accuracy compared to causal (tracking) estimation schemes, incorporating past data only. It is shown that efficient smoothing variants of the popular exponentially weighted least squares and Kalman filter-based parameter trackers can...
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Monitoring of Chlorine Concentration in Drinking Water Distribution Systems Using an Interval Estimator
PublicationThis paper describes the design of an interval observer for the estimation of unmeasured quality state variables in drinking water distribution systems. The estimator utilizes a set bounded model of uncertainty to produce robust interval bounds on the estimated state variables of the water quality. The bounds are generated by solving two differential equations. Hence the numerical efficiency is sufficient for on-line monitoring...
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The effect of chlorinated drinking water consumption on levels of volatile organohalogen compounds in urine.
PublicationW przedstawionej pracy podjęto próbę oznaczenia niezmienionych form lotnych rozpuszczalników chlorowcoorganicznych w próbkach materiału biologicznego jakim jest mocz dawców, używających w gospodarstwie domowym a także w pracy wody uzdatnianej między innymi w procesie chlorowania. Do wykonania oznaczeń zastosowano zmodyfikowaną technikę analizy fazy nadpowierzchniowej nad cienką warstwą cieczy z samoczynną generacją ciekłego sorbentu...
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Direct algorithm for optimizing robust MPC of drinking water distribution systems hydraulics
PublicationModel-based predictive control is an effective method for control the large scale systems [1]–[6], [8], [16], [17]. Method is based on on-line solution of the control task over the control horizon using current and past measurements, as well as the system model. Only a first element of calculated control sequence is applied to the plant. At the next sampling instant, based on new process output measurements, control procedure is...
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Protective coatings for stainless steel for SOFC applications
PublicationW pracy przedstawiono badania związane z warstwami antykorozyjnymi stali nierdzewnych stosowanych w tlenkowych ogniwach paliwowych. Warstwy przygotowana z użyciem prekursorów polimerowych na bazie Y i Co. Użyta stal to Crofer 22 APU.
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Effect of ZrO2 on corrosion behaviour of chromium coatings
PublicationW celu zbadania wpływu cząstek ZrO2 na zachowania korozyjne powłok chromowych pokryto stal chromem z elektrolitów Cr(VI) z dodatkiem i bez ZrO2. Właściwości korozyjne osadzonych warstw zbadano w elektrolicie 0,01 mol L(-1) kwasu siarkowego plus 0,5 mol L(-1) siarczanu sodu za pomocą metody spektroskopii impedancyjnej i woltamperometrii cyklicznej. Zaproponowano elektryczny obwód zastępczy dla procesu korozji i wyznaczono pęd korozji....
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Effect of SiC on the corrosion behaviour of chromium coatings
PublicationWarstwy kompozytowe Cr-SiC osadzono z kąpieli zawierającej Cr(VI) oraz zielony proszek SiC. Zawartość SiC w warstwie chromowej wynosiła od 0,1-0,9% wag. Badania XPS wykazały iż SiC pokrywała warstwa SiO2, która powstała w wyniku utleniania SiC za pomocą Cr(VI). Przeprowadzono badania potencjodynamiczne i badania za pomocą spektroskopii impedancyjnej w celu określenia właściwości korozyjnych warstw Cr-SiC w środowisku kwaśnym....
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A method for the tribological testing of thin, hard coatings
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Nucleate pool boiling on porous metallic coatings
PublicationPrzedstawiono wyniki systematycznych badań eksperymentalnych przejmowania ciepła podczas wrzenia pęcherzykowego wody destylowanej w stanie nasycenia od płaskich i cylindrycznych powierzchni o specjalnie przygotowanej powierzchni: gładkiej, chropowatej oraz pokrytej warstwą porowatą.
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Hydroxyapatite coatings on porous ti and ti alloys
PublicationDeposition of hydroxyapatite coating on porous Ti and Ti alloys with electrochemical and biomimetic deposition approach is presented. The enhancement of phosphates deposition by well oriented and uniform titanium oxide nanotube array on the surface of titanium substrate is discussed.
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Electrical properties of polymer coatings modified with nanoadditives
PublicationW pracy przedstawiono właściwości elektryczne (antystatyczne, rezystancję powierzchniową) polimerowych powłok. Pokazano wpływ różnych domieszek na czasy rozładowania się warstwy oraz na jej rezystancję powierzchniową.
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AFM-assisted investigation of conformal coatings in electronics
PublicationPurpose – This paper aims to presents a new method of investigation of local properties of conformal coatings utilized in microelectronics. Design/methodology/approach – It is based on atomic force microscopy (AFM) technique supplemented with the ability of local electrical measurements, which apart from topography acquisition allows recording of local impedance spectra, impedance imaging and dc current mapping. Potentialities...
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Impedance evaluation of coatings from biobased material
PublicationThe authors propose a modification of sodium caseinate edible coating for foodstuff protection. The aim was to improve the film’s barrier properties. It was achieved by the addition of propolis, which is a natural, environmentally friendly product known from its intrinsic sealing action. In the next step, propolis-admixed sodium caseinate films were exposed to elevated temperature for 10 min. This approach was meant to improve...
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Fabrication methods of smart composite coatings - review
PublicationPostoperative bacterial infections are one of the main reasons for unsuccessful implantation of long-term implants. The development of bacterial infection requires antibiotic therapy, in extreme cases a reimplantation procedure is necessary. In order to provide materials for implants with antibacterial properties, they are subjected to modifications to create a coating that will release the drug substance, when the inflammation...
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RESEARCH ON ORGANIC COATINGS DESIGNED FOR UNDERWATER APPLICATIONS
PublicationUnderwater steel structures require periodic maintenance. In the case of vessels, anti-corrosion works are carried out in the shipyard, where very good conditions for applying organic protective coatings can be provided. Very good surface preparation can be obtained by the use of abrasive blasting. The well-prepared metal surface is free from impurities (particularly inorganic salts). Suitable conditions for the application and...
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Integration of antifouling properties into epoxy coatings: a review
Publicationhe need for nontoxic antifouling coatings has encouraged material scientists to develop a class of organic coatings for diverse applications. As a versatile thermosetting resin and well known for coating application, antifouling characteristics have been integrated into epoxy along with anticorrosion and adhesive functions. Accordingly, both micro- and macro-biofoulings have been successfully controlled by using epoxy-based antifouling...
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High speed milling vibration surveillance using modal model of the tool
PublicationPraca poświęcona jest nadzorowaniu drgań wirujących narzędzi w nowoczesnych frezarkach. Przedmiotem rozważań jest proces frezowania szybkościowego smukłym frezem kulistym na 5-osiowym centrum obróbkowym Deckel Maho DMU 50eVolution. Frezowanie smukłymi narzędziami jest często stosowane w przypadku nowoczesnych centrów obróbkowych. Uzasadnienie technologiczne wynika z konieczności dokładnego wykonywania złożonych kształtów geometrycznych...
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Surface roughness analysis of hardened steel after high‐speed milling
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Modeling of cutter displacements during ball end milling of inclined surfaces
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The application of response surface method to optimization of precision ball end milling
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The analysis of instantaneous tool displacements during precise ball end milling
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Machined Surface Roughness Including Cutter Displacements in Milling of Hardened Teel
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Driving proton transfer reactions in the 2-methylfuran ring with external forces
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Use of Neural Networks in Diagnostics of Rolling-Element Bearing of the Induction Motor
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The effect of a belt position in the spindle driving system on critical rotational speeds
PublicationThe aim of this paper was to examine how the belt pulley position affects critical rotational speeds of the modernized spindle of the sliding table saw Fx3. Methodology of determination of critical rotational speeds of the spindle in a function of the spindle design features and its driving system is presented. Spindles in these kind of machine tools are mainly driven with V-belts, and the pulleys on the spindles might be positioned:...
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Analysis of Ceramic Elements with Ring-Crack Defects in Lubricated Rolling Contact
PublicationThe properties of ceramics, specifically low density, high hardness, high temperature capability and low coefficient of thermal expansion are of most interest to rolling element manufacturers. Surface ring cracks on lubricating rolling contact fatigue failure has been studied using numerical fracture analysis. Such cracks are very often found on ceramic bearing balls and decrease fatigue life rapidly. The numerical calculations...
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Global Digital Technology Convergence: Driving Diffusion via Network Effects
PublicationSince the 1970s, we have witnessed unprecedented diffusion of digital technologies in both speed and geographic coverage. These technologies are pervasive and disruptive, and lead to profound shifts and transformations in societies and economies. Many claim that emerging network externalities are the principal phenomenon driving the process of technology diffusion and determining its in-time dynamics. This book analyses the unique...
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Vibration surveillance during milling of flexible details with a use of the optimal control
PublicationPraca dotyczy nadzorowania drgań podczas obróbki frezem kulistym zakrzywionych przedmiotów podatnych. Utworzono model hybrydowy niestacjonarnego układu drgającego i wydzielono podukłady: strukturalny, modalny oraz łączący. Istotnym zadaniem było utworzenie modelu przedmiotu podatnego w konwencji metody elementów skończonych oraz uzyskanie dobrej zgodności modelu z wynikami eksperymentalnej analizy modalnej obiektu rzeczywistego.
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Analysis of the amount of retained austenite in the structure of steel rolls for sheet rolling
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