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Elastic Fender-Dolphin Interaction for Economic Design of Berthing Dolphins
PublicationThe study addresses the question of the possible design benefits when considering the interaction between a modern marine modular rubber fender and a steel tubular pile substructure of a berthing dolphin. Absorption of the berthing kinetic energy of the vessel by a dualelasticity pile-fender berthing system is described in detail using the interactive treatment method (ITM). Application of the ITM is illustrated by a calculative...
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Zastosowanie nagniatania w technologii złącz rurowych
PublicationW pracy przedstawiono wyniki badań i możliwości zastosowania nagniataków do tworzenia złączy rurowych przez nagniatanie zewnętrzne. Jako narzędzia do nagniatania zastosowano nagniatak jednokrążkowy z dociskiem sprężystym oraz wielorolkową głowicę z nastawianym wciskiem nagniatania. Obiektem badań było złącze rura-wkładka z aluminium AA6060 o różnych ukształtowaniach powierzchni wkładki (rowki i radełkowanie). Złącza uzyskane przez...
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Tribological performance of PTFE-metal binary coatings in rolling/sliding contact
PublicationTribological performance of surface coatings with embedded PTFE reservoirs in rolling/sliding contact is reported. Using two different coating materials and two shapes and patterns of PTFE reservoirs test samples in the form of discs were prepared and tested in a four-ball contact configuration under loads corresponding to nominal contact pressure of 0.5 and 1.0 GPa. It was found that one coating, namely aluminium-bronze with embedded...
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Application of the electrochemical quartz crystal microbalance in corrosionstudies
PublicationPrzegląd niniejszy opisuje zastosowania elektrochemicznej wagi kwarcowej (EQCM) w badaniach korozyjnych. Przedstawione zostały dwa główne obszary badań. Jeśli chodzi o badania mechanizmów korozji, mikrowaga elektrochemiczna była wykorzystywana jako narzędzie do testowania korozji miedzi, niklu, cynku, aluminium i stopów. Była użyteczna w określaniu mechanizmów roztwarzania albo pasywacji w różnych warunkach. Drugim kierunkiem wykorzystania...
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Zastosowania elektrochemicznej mikrowagi kwarcowej w badaniach korozyjnych
PublicationPrzegląd niniejszy opisuje zastosowania elektrochemicznej wagi kwarcowej (EQCM) w badaniach korozyjnych. Przedstawione zostały dwa główne obszary badań. Jeśli chodzi o badania mechanizmów korozji, mikrowaga elektrochemiczna była wykorzystywana jako narzędzie do testowania korozji miedzi, niklu, cynku, aluminium i stopów. Była użyteczna w określaniu mechanizmów roztwarzania albo pasywacji w różnych warunkach. Drugim kierunkiem wykorzystania...
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Badania tribologiczne w warunkach posuwisto-zwrotnego ślizgania stopu AK12(AlSi13Mg1CuNi) po obróbce laserowej w warunkach kriogenicznych
PublicationPrzedstawiono wyniki badań tribologicznych skojarzenia: żeliwo szare 300 i stop odlewniczy aluminium AlSi13Mg1CuNi o powierzchni obrobionej metodą laserowego przetopiania w środowiskach ciekłego azotu. Na tribometrze TP2-1wykonano serię badań oporów, ruchu i zużycia opisanego skojarzenia, w warunkach ślizgania w ruchu posuwisto-zwrotnym, przy smarowaniu mineralnym olejem silnikowym, dla próbek ze stopu Al-Si po obróbce przy różnych...
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Development of Microstructured Carbon Coatings by Substrate-Catalytic CVD
PublicationCarbon nanostructured films were synthesized by chemical vapor deposition (CVD) on H18 stainless steel (AISI 440C) sheets with an H2/CH4/N2 gas mixture at various substrate temperatures. During the synthesis, the iron and chromium oxide layer was formed between the steel and carbonaceous layer. The carbon films exhibited wall-like and spherical morphologies and structures, as characterized by scanning electron microscopy and Raman...
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The effect of surfactants mixtures composition on wetting of different solid materials
PublicationThe wetting properties of surfactants mixtures were investigated. Three types of compounds were used: nonionic gemini α, α'-[2,4,7,9-tetramethyl-5-decyne-4,7-diyl]bis[ω-hydroxyl-olioxyethylene] (S-10), anionic sodium dodecyl sulphates (SDS) and cationic dodecyl trimethyl ammonium bromide (DTAB). The materials used in wetting experiments were steel and methyl polymethacrylate. These materials differ...
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Determination of causes of accelerated local corrosion of austenitic steels in water supply systems
PublicationThis paper concerns an inspection of a water supply system, made of AISI 304 steel, which showed signs of local corrosion at the weld. Such corrosion caused material perforation after very short periods of operation. It was revealed that steel was sensitised during the welding process. It was also proven that chromium micro-segregation occurred in the alloy leading to galvanic cell formation which initialised the process of pitting...
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Fe-modified Mn2CuO4 spinel oxides: coatings based on abundant elements for solid oxide cell interconnects
PublicationThe current state of the art steel interconnect coating materials are based on critical raw material - Co-oxide spinels. Replacing Co-oxide spinels with alternative, abundant materials can reduce the dependence on the critical raw materials. Cobalt-free coatings with the general formula Mn2-xCuFexO4, where x = 0, 0.1, 0.3, were electrophoretically deposited on a ferritic stainless-steel support and evaluated. Prior to deposition,...
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Multilayer coatings based on cerium oxide and manganese cobaltite spinel for Crofer22APU SOC interconnects
PublicationThe current state of the art steel interconnect coating materials are based on critical raw material - Co-oxide spinels. Replacing Co-oxide spinels with alternative, abundant materials can reduce the dependence on the critical raw materials. Cobalt-free coatings with the general formula Mn2-xCuFexO4, where x = 0, 0.1, 0.3, were electrophoretically deposited on a ferritic stainless-steel support and evaluated. Prior to deposition,...
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Surface Roughness Evaluation in Thin EN AW-6086-T6 Alloy Plates after Face Milling Process with Different Strategies
PublicationLightweight alloys made from aluminium are used to manufacture cars, trains and planes. The main parts most often manufactured from thin sheets requiring the use of milling in the manufacturing process are front panels for control systems, housing parts for electrical and electronic components. As a result of the final phase of the manufacturing process, cold rolling, residual stresses remain in the surface layers, which can influence...
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Reliable method of assessing fracture properties of asymmetric bonded joints
PublicationTwo methods of assessing fracture properties of adhesive joints were studied. Two wedge tests: with continuous deflection and with force measurements were compared. Asymmetric geometry of the bonded joint was considered, i.e. two different plates of aluminium alloys: Al-Cu and Al-Mg, were bonded with epoxy DGEBA adhesive. The analytical model is shown to estimate the values of fracture properties: crack position and critical fracture...
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CuMn1.7Fe0.3O4 – RE2O3 (RE=Y, Gd) bilayers as protective interconnect coatings for Solid Oxide Cells
PublicationEfficient replacement of materials based on critical elements such as cobalt is one of the greatest challenges facing the field of solid oxide cells. New generation materials, free of cobalt show potential to replace conventional materials. However, these materials are characterized by poor ability to block chromium diffusion. This article described the study of CuMn1.7Fe0.3O4 (CMFO) spinel combined with single metal oxide (Y2O3...
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Innovative cold-formed GEB section under compression
PublicationCold-formed steel sections extensively affect the modern steel construction industry. Not only are they used as secondary elements like purlins or sheeting, but also they can serve as primary load-bearing members in fabricated steel panels and trusses. A new cross-section called shortly a GEB may serve as that member. However, its existence of the metal building structures industry depends on the exact, optimal dimensional parameters...
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The validation process of truss model with joint eccentricities
PublicationNowadays, due to the technological reasons in modern lightweight steel trusses, fabricated from cold-formed sections, positive eccentricities appear in the truss nodes, to induce additional forces truss chords. In order to account for the real load-carrying capacity of truss node area the steel structure research was conducted in scale 1:1. As a result of experimental research, the forms of deformation and strains of the walls...
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Assessment of crack resistance of ship steels according to SEP 1390 standard
PublicationThe aim of the study was to evaluate the weldability of E36 nd NVE-36 steels by bending test according to SEP 1390. In the case of the specimen from E36 steel 9 external cracks were found, 5 of which were stopped in the fusion line and 4 in heat affected zone. In the case of the specimen from NVE-36 steel 8 external cracks were found, 4 of which were stopped in the fusion line and 4 in heat affected zone. Results of bending test...
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Experimental studies on the impact of changing the pipe material on the propagation of the pressure wave during water hammer
PublicationAim of the paper is to present the results studying the water hammer phenomenon in pipes made of different materials, and to show the impact of changing the type of material of the pipe on the velocity of the pressure wave during the transient flow in the pipes. In terms of research material and methods, pipes made of galvanized steel and high-density polyethylene were tested. Measurements were made using strain gauges with a high...
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Investigations on fracture in reinforced concrete beams in 3-point bending using continuous micro-CT scanning
PublicationThis study explores a fracture process in rectangular reinforced concrete (RC) beams subjected to quasi-static three-point bending. RC beams were short and long with included longitudinal reinforcement in the form of a steel or basalt bar. The ratio of the shear span to the effective depth was 1.5 and 0.75. The focus was on the load–deflection diagram and crack formation. Three-dimensional (3D) analyses of the size and distribution...
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Assessment of damage causes of a 17 m long wind turbine blade model
PublicationThe subject matter is to verify the stiffness of the steel supporting structure and assess the causes of cracks in the 17 m long wind turbine blade model
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Metal-coated fused silica fibres as a support for immobilized compounds yielding a volatile analyte (C2H4)
PublicationPrzedstawiono wyniki badań dotyczących wykorzystania chemicznie modyfikowanych włókien szklanych pokrytych warstwą metalu (aluminium), jako nośników związków powierzchniowych. W trakcie procesu termicznego rozkładu z tak zmodyfikowanych włókien uwalnia się eten, który stanowi składnik mierzony uzyskiwanej gazowej mieszaniny wzorcowej. Ilość uwalnianego etenu zależy jedynie od długości danego rodzaju i typu modyfikowanego włókna...
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Difficulties with evaluating resistance of materials to cavitation.
PublicationW pracy dokonano analizy wyników Międzynarodowego Testu Erozji Kawitacyjnej (ICET), któremu koordynował Instytut Maszyn Przepływowych Polskiej Akademii Nauk (IMP PAN) w Gdańsku. Kluczowe parametry wpływające na zmianę przebiegu krzywych erozji uzyskanych na stanowiskach badawczych zostały wskazane. Wykazano konieczność przeprowadzenia badań w zakresie oceny wpływu efektu skali. Zaprezentowano wyniki uzyskane na stanowiskach magnetostrykcyjnych...
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Badania defektów w złączach adhezyjnych al/kompozyt węglowy z użyciem mikroskopii ultradźwiękowej
PublicationJednym z istotnych czynników decydujących o jakości złączy klejonych jest brak dużych pęcherzy i 'debondingów' w warstwie kleju. W celu wykrycia tych defektów można wykorzystać różne metody. Jedną z nich, przedstawioną w tej pracy do badań złączy adhezyjnych aluminium/kompozyt grafit/żywica epoksydowa, była mikroskopia ultradźwiękowa. Przeprowadzono próby ze sztucznymi wadami w złączu w celu oceny możliwości tej metody nie stosowanej...
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Detection of damages in a rivetted plate
PublicationThe paper presents the results of damage detection in a riveted aluminium plate. The detection method has been based on Lamb wave propagation. The plate has been analysed numerically and experimentally. Numerical calculations have been carried out by the use of the time-domain spectral finite element method, while for the experimental analysis laser scanning Doppler vibrometry (LSDV) has been utilised. The panel has been excited...
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Influence of laser remelting at cryogenic conditions on corrosion resistance of non-ferrous alloys
PublicationCelem nadtapiania laserowego elementów wytwarzanych z stopów aluminium, miedzi i tytanu jest uzyskanie wysokiej twadrości i odporności na korozję dla wydłużenia okresu ich eksploatacji w rezultacie ich szybkiej krystalizacji. Końcowa mikrostruktura, skład fazowy i właściwości wymienionych stopów zależą od parametrów obróbki laserowej oraz budowy wykresów równowagi fazowej. W artykule przedstawiono wpływ laserowego nadtapiania...
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Analiza konstrukcji ramy nośnej wyczynowego roweru wodnego Rektor na przykładzie wybranego węzła
PublicationW pracy poruszono problem zmniejszenia masy wyczynowego roweru wodnego Rektor bez utraty jego wytrzymałości. W tym celu przeprowadzone zostały wieloetapowe obliczenia wybra- nego węzła konstrukcyjnego. Ponadto omówiono technologię wykonania rur kompozytowych. Podczas analizy sprawdzono trzy przypadki różniące się materiałem, z którego wykonano ramę, odpowiednio: z aluminium, laminatu zbrojonego włóknem szklanym oraz laminatu zbrojonego...
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Study on Dry Sliding Wear and Friction Behaviour of Al7068/Si3N4/BN Hybrid Composites
PublicationHybrid aluminium metal matrix composites have the potential to replace single reinforced aluminium metal matrix composites due to improved properties. Moreover, tribological performance is critical for these composites, as they have extensive application areas, such as the automotive, aerospace, marine and defence industries. The present work aims to establish the tribological characteristics of Al7068/Si3N4/BN hybrid metal matrix...
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Roof over PGE Arena in Gdansk. Review of structure and monitoring system
PublicationThis paper presents general structural assumptions of the steel construction designed for a newfootball stadium to be built for UEFA Championship 2012 in the city of Gdańsk. The superstructureis founded directly on the modified abutment. The facade and the roof are collected from 82 steelgirders made of tube profiles. The girders are braced by circular beams and X tension rods. All thiscreates a quasi - dome covered by polycarbonate...
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FEM simulations applied to the failure analysis of RC structure under the influence of municipal sewage pressure
PublicationThe paper discusses a failure mechanism of reinforced concrete (RC) structure with steel cover that failed under the influence of municipal sewage pressure. To explain the reasons of failure, in-situ measurements, laboratory experiments and comprehensive Finite Element Method (FEM) computations were performed. Non-destructive in-situ scanning tests were carried out to determine quantity and cover thickness of embedded reinforcement...
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Experimentation, material modelling and simulation of bonded joints with a flexible adhesive
PublicationThe paper deals with material parameters identification of a flexible adhesive and the numerical simulation of its behaviour in a single lap bonded joint. The material modelling was based on the simple shear and tensile-shear laboratory tests of the bonded joints made of thin aluminium and polyurethane plates with the flexible adhesive Terostat MS 9360 manufactured by Henkel AG & Co. The adhesive was considered as a hyperelastic...
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A review of applications of ellipsometry in corrosion research
PublicationElipsometria jest to nieinwazyjna i bardzo dokładna technika pomiarowa znajdująca coraz więcej zastosowań w badaniach korozyjnych. Poglądowo przedstawiono aktualne zastosowania pomiarów elipsometrycznych. Przeglądu dokonano pod kątem przydatności elipsometrii do wyznaczania grubości oraz charakterystyki optycznej cienkich warstewek pasywnych pokrywających powierzchnię różnych metali. Opisano zastosowanie pomiarów elipsometrycznych...
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Zastosowania pomiarów elipsometrycznych w badaniach korozyjnych
PublicationElipsometria jest to nieinwazyjna i bardzo dokładna technika pomiarowa znajdująca coraz więcej zastosowań w badaniach korozyjnych. Poglądowo przedstawiono aktualne zastosowania pomiarów elipsometrycznych. Przeglądu dokonano pod kątem przydatności elipsometrii do wyznaczania grubości oraz charakterystyki optycznej cienkich warstewek pasywnych pokrywających powierzchnię różnych metali. Opisano zastosowanie pomiarów elipsometrycznych...
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Wet H2S corrosion and degradation of pipeline in amine regeneration system
PublicationThe paper presents the results of NDT examinations, metallographic tests and risk assessment of degradation related to corrosion of amine regeneration unit in a desulphurisation system. Intensive corrosion resulting from acid gases environment upon water condensation causes perforation of the pipeline. Detailed analysis reveals cracking related to the mechanism of wet H2S. Hydrogen penetration, resulting from the wet H2S process,...
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Stability and limit load analysis of a cold-formed channel section column
PublicationThe paper presents stability and limit load analysis of a steel column 1440 mm high of a cold-formed channel section, subjected to a combination of compression and bending. Experimental results were compared to the resistance of a code procedure and to the outcome of numerical non-linear analysis. Comparison was made of numerical solutions by means of static (Riks) and dynamic (Explicit and Implicit) methods. Perfectly elastic...
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Implementacja pomierzonych imperfekcji geometrycznych powłokicylindrycznej do modelu obliczeniowego
PublicationThis paper presents the method of implementation of the geometrical imperfections used by the author during the experimental and numerical research into the load-carrying capacity of cylindrical steel shells subjected to uniform circumferential compression.
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Badania spawalności stali S460N w środowisku wodnym z wykorzystaniem próby Tekken
PublicationSpawanie w środowisku wodnym niesie ze sobą wiele problemów, wśród których najważniejszym jest skłonność stali do powstawania pęknięć zimnych. O ile w przypadku spawania na powietrzu istnieje wiele metod zapobiegania tym pęknięciom, o tyle pod wodą zastosowanie tych metod jest ograniczone. Z tego powodu konieczne jest określenie skłonności danego materiału do pękania zimnego. W pracy oceniono spawalność drobnoziarnistej...
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Alternative way of the main reinforcement anchorage in reinforced short cantilevers
PublicationThe results of the experimental investigation of the reinforced corbels and dapped end beams with steel studs were introduced in the work. The efficiency of this type of the reinforcement was compared with the typical reinforcenet applied in reinforced conctrete construcions.
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Investigation and operation problems of metal tanks in Poland
PublicationThe paper consists of three parts concerned with steel cylindrical, vertical tank for liquid fuel. In the first part the present trends in tank design and building in Poland are described. The main are: · reduction of environment contamination danger caused by tank leakage and hydrocarbons evaporation, · increasing capacity of new tanks (100000 m3 and more) due to economic factor - reduction of steel amount per m3 of storage capacity....
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Protective and Suppressing Electromagnetic Interference Properties of Epoxy Coatings Containing Nano-Sized NiZn Ferrites
PublicationNano-crystalline ferrites with the chemical formula NixZn(1−x)Fe2O4, where x = 0, 0.2, 0.4, 0.6, 0.8, 1.0, were synthesized using a co-precipitation method. The obtained ferrites were investigated by X-ray diffraction (XRD). The corrosion inhibiting behavior of nano-sized ferrites was tested using carbon steel samples and 10% aqueous ferrite extracts. Results were compared with previous data obtained for micro-sized ceramic ferrites....
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Wybrane aspekty modelowania uderzenia pojazdem dźwigara wiaduktu
PublicationW pracy przedstawiono różne zagadnienia związane z uderzeniem pojazdu w dźwigar wiaduktu. Omówiono wybór modelu obliczeniowego, na podstawie porównania wyników dla modelu dźwigara zespolonego, modelu dźwigara stalowego oraz modelu wiaduktu. Następnie opisano model dźwigara zespolonego zastosowany w analizie MES oraz metodę wyznaczania współczynników tłumienia Rayleigha. Symulację numeryczną uderzenia dźwigara wiaduktu przez koparkę...
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TRUSS JOINT WITH POSITIVE ECCENTRICITY EXPERIMENTAL RESEARCH
PublicationDue to the technological reasons in modern lightweight steel trusses, fabricated from cold- formed sections, positive eccentricities appear in the truss nodes what induce additional forces in the truss chords. To account for the real load-carrying capacity of truss node area the steel structure research in scale 1:1 were conducted. The experiments consisted of two parts: preliminary and proper one, when conclusions from...
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PRĄDY WYRÓWNAWCZE W UZIOMACH FUNDAMENTOWYCH I SZTUCZNYCH
PublicationW artykule omówiono zasady wykonywania uziomów fundamentowych i sztucznych. Przedstawiono wyniki pomiarów prądów w instalacji zawierającej stal zbrojeniową w fundamencie, połączoną z układem uziomu sztucznego w ziemi wykonanym z stali ocynkowanej.
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A pilot study to assess an in-process inspection method for small diameter holes produced by Direct Metal Laser Sintering
PublicationPurpose The purpose of this research is to evaluate the geometric quality of small diameter holes in parts printed by DMLS technology. An in-process optical inspection method is proposed and assessed during a pilot study. The influence of the theoretical hole diameter assumed in a CAD system and the sample thickness (hole length) on the hole clearance was analysed. Design/methodology/approach The samples made of two different...
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Corrosion monitoring by harmonic analysis in aqueous environments
PublicationThis paper presents tests concerning the rate of corrosion in non-alloy steel (type S235JR) in an aqueous environment, with an additive of sodium chloride by means of polarization resistance measurements and harmonic analysis. The tests have been carried out for steel samples exposed to the testing environment for six weeks, in order to obtain a constant rate of corrosion in the function of time. The measurements have aimed at...
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On the correlation between magnetoacoustic emission and magnetostriction dependence on the applied magnetic field
PublicationThe correlation between magnetoacoustic emission signal envelopes and magnetostriction curves is investigated. Two sets of samples are being considered: tempered martensitic steel and plastically deformed ferritic steel. It is shown that even though some general relations may be observed, as was demonstrated in the literature, the correlation is not always present. One may not expect to change both quantities in the same way if...
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Tribological Properties of Thermoplastic Materials Formed by 3D Printing by FDM Process
PublicationThe dataset entitled 3D printed ABS thermoplastic vs. steel. Dry sliding wear test in constant load & velocity ring on flat configuration. Test parameters: print layer thickness and orientation. Test symbol: 019_h_4 contains: the time base (expressed in seconds and minutes), the friction torque for sliding friction, rotational velocity of the counter – specimen (velocity of sliding), friction coefficient, load in the friction contact...
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INFLUENCE OF SOLID PARTICLE CONTAMINATION ON THE WEAR PROCESS IN WATER LUBRICATED MARINE STRUT BEARINGS WITH NBR AND PTFE BUSHES
PublicationThis paper reports on a study of the influence of solid particle contamination on the wear process in water-lubricated slide bearings (steel-acrylonitrile-butadiene rubber (NBR) and steel- polytetrafluoroethylene (PTFE)). To compare the wear of the shaft journal and bushes (NBR and PTFE) when lubricated with fresh water and contaminated water, an experiment was carried out to identify key factors that influence the state of wear...
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Study on Microstructural Characterization, Mechanical Properties and Residual Stress of GTAW Dissimilar Joints of P91 and P22 Steels
PublicationThis article deals with the dissimilar joining of two different grade Cr-Mo steel (2.25Cr-1Mo: P22 and modified 9Cr-1Mo: P91) for power plant application. The dissimilar butt-welded joint was produced for conventional V groove design by using the gas tungsten arc welding (GTAW) process with the application of an ERNiCrMo-3 Ni-based super alloy filler. A microstructure characterization was performed to measure the inhomogeneity...
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Mechanical Performance and Environmental Assessment of Sustainable Concrete Reinforced with Recycled End-of-Life Tyre Fibres
PublicationThe presented research’s main objective was to develop the solution to the global problem of using steel waste obtained during rubber recovery during the tire recycling. A detailed comparative analysis of mechanical and physical features of the concrete composite with the addition of recycled steel fibres (RSF) in relation to the steel fibre concrete commonly used for industrial floors was conducted. A study was carried out using...
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Właściwości materiałów łożyskowych stosowanych w łożyskach ślizgowych okrętowych linii wałów.
PublicationOmówiono problematykę właściwości licznej grupy materiałów łożyskowych metalowych i niemetalowych, stosowanych w łożyskach ślizgowych okrętowych linii wałów. Określono wymagania dla tych materiałów oraz omówiono warunki pracy łożysk ślizgowych. Podano krótkie charakterystyki najczęściej stosowanych materiałów tzn. białych metali cynowych, białych metali ołowiowych, białych metali kadmowych, brązów, mosiądzów, stopów aluminium,...